KidKraft F23175 Installation And Operating Instructions Manual Download Page 11

Page: 11 / 112

Nominal Size Actual Size

5/4 x 4

15/16 x 3-1/4

5/ x 5

15/16 x 4-1/4

1pc.

190

5/4 x 4 x 31" - Right Gable Angle FSC - Box 4 -

4638817

1pc.

181

5/4 x 4 x 29" - Roof Support Left FSC - Box 4 -

4638807

1pc.

127

5/4 x 4 x 65-1/2" - Front Top FSC - Box 3 -

4638798

1pc.

100

5/4 x 4 x 65-1/2" - Back Top FSC - Box 3 -

4638799

1pc.

110

5/4 x 4 x 82-5/8" - Ground SW FSC - Box 3 -

4638782

1pc.

123

5/4 x 5 x 6-1/2" - SL Top Right FSC

- Box 2 -

4638788

1pc.

120

5/4 x 5 x 9-3/4" - SL Top Left FSC

- Box 2 -

4638787

2pc.

122

5/4 x 4 x 31-7/8" - Post FSC - Box 3 -

4638791

1pc.

331

5/4 x 4 x 33-7/8" - Crowsnest Back FSC - Box 4 -

4638105

2pc.

341

5/4 x 4 x 34¼" - Crowsnest Upright FSC - Box 3 -

4638118

1pc.

070

5/4 x 4 x 64-1/4" - Front Ground FSC - Box 3 -

4638847

1pc.

072

5/4 x 4 x 64-1/4" - Back Ground FSC - Box 3 -

4638848

1pc.

165

5/4 x 5 x 12-1/8"

- Steering Wheel Dash FSC

- Box 2 -

4638609

Part Identification (Reduced Part Size)

1pc.

191

5/4 x 4 x 31" - Left Gable Angle FSC - Box 4 -

4638818

2pc.

013

5/4 x 4 x 31-7/16" - Bench Top Cafe FSC - Box 3

48034836

1pc.

125

5/4 x 5 x 30-5/8" - SL Top FSC - Box 3 -

4638793

1pc.

401

5/4 x 4 x 30-5/8" - Bottom Board FSC - Box 3 -

4638882

Summary of Contents for F23175

Page 1: ...of Contents Warnings and Safe Play Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4 About Our Wood Limited Warranty pg 5 Keys toAssembly Success pg 6 Me...

Page 2: ...loose ll surfacing materials washing away during heavy rains DO NOT allow children to play on the play set until the assembly is complete and the unit is properly anchored Never add extra length to c...

Page 3: ...n the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used are...

Page 4: ...onstructed of quality materials with your child s safety in mind As with all outdoor products used by children it will weather and wear To maximize the enjoyment safety and life of your Play Set it is...

Page 5: ...ent for further assistance Complete and mail registration card to receive important product notifications and assure prompt warranty service 5 Year Limited Warranty KidKraft warrants that this product...

Page 6: ...ve the bolt and add washers to eliminate this condition Extra washers have been provided for this purpose This identifies information that requires special attention Improper assembly could lead to an...

Page 7: ...HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex...

Page 8: ...8 85 7 60 3 2 3 8 15 9 5 8 1505mm KIDKRAFT DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets mm represent mill...

Page 9: ...ox 2 4638828 1pc 030 1 x 4 x 20 1 2 Board Access FSC Box 2 4638826 4pc 166 1 x 4 x 26 1 2 Wall Board FSC Box 3 4638039 1pc 345 1 x 4 x 33 7 8 Crowsnest Floor FSC Box 4 4638108 2pc 346 1 x 5 x 33 7 8 C...

Page 10: ...3 x 31 3 4 SW Table Top FSC Box 3 4638811 3pc 150 1 x 6 x 42 Slidenest Floor FSC Box 2 4638794 1pc 342 5 4 x 4 x 25 1 2 Crowsnest Short FSC Box 4 4638115 2pc 012 5 4 x 4 x 16 Bench Base Cafe FSC Box 2...

Page 11: ...Box 3 4638791 1pc 331 5 4 x 4 x 33 7 8 Crowsnest Back FSC Box 4 4638105 2pc 341 5 4 x 4 x 34 Crowsnest Upright FSC Box 3 4638118 1pc 070 5 4 x 4 x 64 1 4 Front Ground FSC Box 3 4638847 1pc 072 5 4 x...

Page 12: ...Joist FSC Box 2 4638623 1pc 182 1 1 4 x 2 1 8 x 24 5 8 Top Post Right FSC Box 4 4638809 1pc 183 1 1 4 x 2 1 8 x 24 5 8 Top Post Left FSC Box 4 4638808 1pc 082 1 1 4 x 1 1 4 x 44 7 8 SL Post FSC Box 3...

Page 13: ...SW Beam FSC Box 2 4638509 1pc 044 4 x 4 x 38 1 2 SW Wall FSC Box 3 4638779 1pc 073 2 x 4 x 64 1 4 Back Floor FSC Box 3 4638849 1pc 071 2 x 4 x 64 1 4 Front Floor FSC Box 4 4638844 1pc 085 2 x 4 x 64 1...

Page 14: ...ox 2 47638775 1pc 223 1 1 4 x 11 1 2 x 35 7 8 B Transom FSC Box 2 47638839 1pc 222 1 1 4 x 11 1 2 x 35 7 8 F Transom FSC Box 2 47638840 2pc 050 1 1 4 x 16 3 4 x 99 Narrow Window Panel FSC Box 3 476388...

Page 15: ...8 52613216 17pc WL5 Wafer Lag 1 4 x 2 1 2 52613222 17pc G8 Hex Bolt 5 16 x 2 53703320 Hardware Identification Actual Size 7pc WB8 Wafer Bolt 5 16 x 2 3 8 53613326 2pc G1 Hex Bolt 5 16 x 1 1 2 53703312...

Page 16: ...2 x 3 4 52433603 14pc FW0 3 16 Flat Washer 51103100 14pc FW1 1 4 Flat Washer 51103200 89pc FW2 5 16 Flat Washer 51103300 18pc LW1 1 4 Lock Washer 51303200 8pc TN1 1 4 T Nut 54503200 59pc TN2 5 16 T Nu...

Page 17: ...2x Heavy L Bracket 9200151 1x Telescope w Mount 3320161 Shelbyville Deluxe Bracket Set 1x 3201705 1x Heavy Bracket Set 3200150 Green 1x KidKraft ID Plaque 9320374 Part Identification Reduced Part Size...

Page 18: ...l need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identification she...

Page 19: ...Bench End Support Cafe is level then attach with 2 S20 8 x 1 3 8 Wood Screws as shown in fig 1 1 B Flush to the outside edge of 011 Bench Leg Cafe attach 012 Bench Base Cafe with 2 H2 1 4 x 2 Hex Bol...

Page 20: ...utside edges of each 013 Bench Top Cafe to be flush to outside edge of each 010 Bench End Support Cafe Attach each 013 Bench Top Cafe to each 010 Bench End Support Cafe with 4 S15 8 x 1 3 4 Wood Screw...

Page 21: ...the inside using 2 S13 6 x 5 8 Pan Screws per bracket fig 1 5 1 6 and 1 7 G Attach 2 Corner Brackets flush to the bottom and end of each 012 Bench Base Cafe on the outside using 2 S13 6 x 5 8 Pan Scr...

Page 22: ...front of the Access rails fig 2 1 and 2 2 C Pre drill pilot holes with a 1 8 drill bit and attach Rails and Ladder Treads together using 4 S3 8 x 2 1 2 Wood Screws per tread fig 2 1 Other Parts 2 x Sw...

Page 23: ...op Ladder to top of Access Ladder assembly and 024 Rock Rail using 3 S3 8 x 2 1 2 Wood Screws Notice that the holes in the board are towards the top and notched end is at 024 Rock Rail fig 2 6 G Attac...

Page 24: ...024 Rock Rail fig 3 1 B Make sure all boards fit together snugly and the assembly is square then attach 030 Board Access and 031 Rock Bottom using 4 S20 8 x 1 3 8 Wood Screws per board fig 3 1 C Faste...

Page 25: ...rnating colours and shapes attach 1 rock to each rock board using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 3 4 and 3 5 The Pan Scre...

Page 26: ...dow Shutter to 040 Wall Cafe Window Panel with 3 TS 6 x 30 mm Trim Screws per shutter fig 4 2 Note 2 outer Shutters need to be flush to outside edge of panel fig 4 2 12 x 6 x 30 mm Trim Screw TS 1 x W...

Page 27: ...6 x 3 3 4 Hex Bolts with lock washer flat washer and t nut fig 4 3 and 4 4 1 x SW Side Panel FSC 1 1 4 x 36 x 87 1 4 1 x SW Wall FSC 4 x 4 x 38 1 2 Wood Parts 043 044 5 16 Flat Washer 5 16 t nut 5 16...

Page 28: ...the bottom of 050 Narrow Window Panel and attach a second 2 x 2 1 4 Corner Panel Bracket with 2 S8 12 x 3 4 Pan Screws The flat edge of the bracket must be facing up and it must be installed on the c...

Page 29: ...are and flush to each other D Pre drill with a 3 16 drill bit then fasten the 050 Narrow Window Panel to 043 SW Side Panel with 3 WL5 1 4 x 2 1 2 Wafer Lags fig 5 3 and 5 4 Fig 5 3 043 Fig 5 4 050 Har...

Page 30: ...f 051 SL Window Side Panel and attach a second 1 1 2 x 2 1 4 Corner Panel Bracket with 2 S8 12 x 3 4 Pan Screws The flat edge of the bracket must be facing up and it must be installed on the correct s...

Page 31: ...are and flush to each other H Pre drill with a 3 16 drill bit then fasten the 051 SL Window Side Panel to 043 SW Side Panel with 3 WL5 1 4 x 2 1 2 Wafer Lags fig 5 7 and 5 8 Fig 5 8 043 Fig 5 7 051 Ha...

Page 32: ...6 1 Attach Narrow Angle Brackets to 050 Narrow Wall Panel with 1 S8 12 x 3 4 Pan Screw per bracket fig 6 1 and 6 2 C With a helper place 040 Wall Cafe Window Panel from Step 4 on top of 060 SL Panel o...

Page 33: ...ll with a 3 16 drill bit then fasten the 050 Narrow Window Panel and 040 Wall Cafe Window Panel to 060 SL Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags per side fig 6 3 Fig 6 3 Hardware 8 x 1 4 x 2 1 2 Wafe...

Page 34: ...shown in fig 7 1 7 2 and 7 4 D Make sure the assembly is square then attach 060 SL Panel and 043 SW Side Panel to 071 Front Floor with 2 S4 8 x 3 Wood Screws per side then tighten bolts fig 7 1 7 2 a...

Page 35: ...5 G Make sure the assembly is square then attach 060 SL Panel and 043 SW Side Panel to 073 Back Floor with 2 S4 8 x 3 Wood Screws per side then tighten all bolts fig 7 5 and 7 7 Fig 7 5 Fig 7 7 050 St...

Page 36: ...anel to 051 SL Window Side Panel using 2 Flat Panel Brackets in the places shown with 4 S8 12 x 3 4 Pan Screws per bracket fig 7 8 and 7 10 Fig 7 9 Fig 7 10 Fig 7 8 040 051 Back Step 7 Front Wall Asse...

Page 37: ...then attach with 2 S4 8 x 3 Wood Screws fig 8 1 and 8 2 B Line 085 Floor Joist up to the pilot holes on the 043 SW Side Panel making sure the top of the joist is flush to the top of the panel board sh...

Page 38: ...against 044 SW Wall attach 082 SL Post to 043 SW Side Panel with 3 S3 8 x 2 1 2 Wood Screws as shown in fig 9 1 and 9 2 Tight Hardware 3 x 8 x 2 1 2 Wood Screw Fig 9 1 082 S3 Fig 9 2 S3 051 043 1 x S...

Page 39: ...1 121 Short Joist to the bottom of both 122 Posts with 1 G8 5 16 x 2 Hex Bolt with lock washer flat washer and t nut per post fig 10 1 and 10 2 Note Make sure 120 SL Top Left 123 SL Top Right and 121...

Page 40: ...nt Floor and centred over the pilot holes then attach with 2 S4 8 x 3 Wood Screws per assembly fig 10 3 and 10 4 D Place 124 Short Floor Joist flush to the top of 071 Front Floor and centred over the...

Page 41: ...inside edge of 040 Wall Cafe Window Panel and both boards are level then attach to 043 SW Side Panel and 040 Cafe Wall Window Panel with 2 S15 8 x 1 3 4 Wood Screws per board fig 10 5 and 10 6 F Tigh...

Page 42: ...ach 122 Post attach 125 SL Top to 120 SL Top Left and 123 SL Top Right with 4 S3 8 x 2 1 2 Wood Screws fig 10 7 H Flush to the tops of 121 Short Joists and 124 Short Floor Joist attach 126 SL End with...

Page 43: ...11 3 B At each end of 110 Ground SW loosely attach 1 111 Diagonal with 1 G8 5 16 x 2 Hex Bolt with lock washer flat washer and t nut per side fig 11 1 and 11 2 Fig 11 1 043 043 1 x Ground SW FSC 5 4...

Page 44: ...per diagonal fig 11 4 D Tighten all 6 G8 5 16 x 2 Hex Bolts from Step 11 A and B E In the opening of 043 SW Side Panel attach 112 SW Table Top tight to the corner of the panels with 3 S4 8 x 3 Wood S...

Page 45: ...f B Attach ground stakes to 070 Front Ground and both 111 Diagonals using 1 S7 12 x 2 Pan Screw per ground stake as shown in fig 12 2 and 12 3 C After driving stakes into the ground check for sharp ed...

Page 46: ...s on 126 SL End 071 Front Floor 085 Floor Joist and 073 Back Floor The first board should be tight to 043 SW Side Panel fig 13 1 and 13 2 B These floor boards are between both 121 Posts and evenly spa...

Page 47: ...ront of 060 SL Panel fig 13 3 13 4 and 13 5 D Attach the 7 unfastened floor boards to 071 Front Floor 085 Floor Joist and 073 Back Floor with 6 S20 8 x 1 3 8 Wood Screws per board fig 13 5 Step 13 Flo...

Page 48: ...p to 040 Wall Cafe Window Panel with 2 WB9 5 16 x 2 1 8 Wafer Bolts with flat washer and t nut as shown in fig 14 1 and 14 2 B Attach 127 Front Top to 082 SL Post with 1 S15 8 x 1 3 4 Wood Screw in th...

Page 49: ...the space is too tight loosen the bolt at the front of the assembly as shown in fig 15 2 B From inside the assembly attach 222 Transom Panel Front to 127 Front Top with 3 S15 8 x 1 3 4 Wood Screws fig...

Page 50: ...the outside edge of 050 Narrow Window Panel as shown in fig 15 3 and 15 4 E From inside the assembly attach 223 B Transom to 100 Back Top with 2 S15 8 x 1 3 4 Wood Screws 15 4 Hardware 1 x B Transom F...

Page 51: ...e notched out side facing up Place 184 SW Top over 182 and 183 Top Post Right and Left so the notches fit together fig 16 2 and 16 3 C Place Roof Support Assembly over 184 SW Top with the counter sunk...

Page 52: ...front facing down then measure 12 from the centre of either bolt hole and 2 down from the top of 184 SW Top and attach 1 185 Sunburst with 2 S15 8 x 1 3 4 Wood Screws to the outside of the assembly fi...

Page 53: ...tre Gable so they are tight to the top of 184 SW Top fig 16 6 G Attach 186 Centre Gable with 4 S20 8 x 1 3 8 Wood Screws and both 187 Side Gables with 3 S20 8 x 1 3 8 Wood Screws per board to 185 Sunb...

Page 54: ...92 Gable Bottom on 190 Right Gable Angle and 191 Left Gable Angle so it is flush to the outside edges of the boards fig 17 2 C Flip the assembly over so the large counter sunk holes are facing up Atta...

Page 55: ...urst on 192 Gable Bottom making sure it is flush to the bottom of 192 Gable Bottom then attach with 2 S15 8 x 1 3 4 Wood Screws to the outside of the assembly fig 17 4 and 17 5 190 Fig 17 4 191 8 1 2...

Page 56: ...o they are tight to the top of 192 Gable Bottom fig 17 6 G Attach 186 Centre Gable with 4 S20 8 x 1 3 8 Wood Screws and both 187 Side Gables with 3 S20 8 x 1 3 8 Wood Screws per board as shown in fig...

Page 57: ...4 200 1 x 8 x 3 Wood Screw Step 18 Roof Spacer Assembly A Attach 1 200 Roof Spacer to another at the peak using 1 S4 8 x 3 Wood Screw Notice the pilot holes are towards the bottom of the board fig 18...

Page 58: ...e inside angle is square and tight Attach panels together with 3 S15 8 x 1 3 4 Wood Screws per panel fig 19 1 and 19 2 Fig 19 1 Fig 19 2 210 6 x 8 x 1 3 4 Wood Screw 2 x Large Roof Panel FSC 1 1 4 x 3...

Page 59: ...all Roof Panel so the one panel overlaps the other and the inside angle is square and tight Attach panels together with 3 S15 8 x 1 3 4 Wood Screws per panel fig 19 3 and 19 4 Fig 19 4 Fig 19 3 211 6...

Page 60: ...the first mark and then 11 up from the second mark Pre drill with a 1 8 drill bit at all 6 marks fig 19 6 and 19 7 E Attach Roof Spacer Assembly to Small Roof Assembly with 3 S3 8 x 2 1 2 Wood Screws...

Page 61: ...2 Wood Screws fig 20 1 and 20 2 C Attach 183 Top Post Left to 082 SL Post with 1 S3 8 x 2 1 2 Wood Screw to 127 Front Top with 1 S4 8 x 3 Wood Screw and to 222 F Transom with 2 S3 8 x 2 1 2 Wood Screw...

Page 62: ...ont Top 040 Wall Cafe Window Panel 100 Back Top and 050 Narrow Window Panel with 2 S4 8 x 3 Wood Screws per side as shown in fig 20 4 190 Right Gable Angle and 191 Left Gable Angle must be flush to th...

Page 63: ...able Angle to 040 Cafe Wall Window Panel using 1 Corner Panel Bracket with 3 S13 6 x 5 8 Pan Screws per side fig 20 5 6 x 6 x 5 8 Pan Screw Other Parts 2 x Corner Panel Bracket 050 Step 20 Attach Roof...

Page 64: ...to the fort so the Roof Spacer Assembly sits flush to the top and outside edges of both 222 F Transom and 223 B Transom fig 21 1 B Attach each 200 Roof Spacer to 222 F Transom and 223 B Transom with 2...

Page 65: ...th panels and 5 down from the peak on each panel pre drill with a 1 8 drill bit then attach the Small Roof Assembly to the Gable Angle Support Assembly with 2 S3 8 x 2 1 2 Wood Screws per side as show...

Page 66: ...fig 21 3 F Make sure the Large Roof Assembly lays flat on the Roof Support Assembly and it overhangs by 2 fig 21 3 G Using the factory drilled holes as a guide attach the Large Roof Assembly to the R...

Page 67: ...ews per side Each 330 Crowsnest Side must sit tight to top of 152 Floor Notice pilot holes towards bottom of boards fig 22 1 and 22 2 Step 22 Lower Crowsnest Assembly Part 1 Hardware 2 x Crowsnest Sid...

Page 68: ...s per board 332 Crowsnest Front is to face out and 331 Crowsnest Back is to face towards the fort fig 22 4 Hardware 16 x 8 x 2 1 2 Wood Screw 6 x 8 x 1 3 4 Wood Screw S3 1 x Crowsnest Back FSC 5 4 x 4...

Page 69: ...L Top FSC 2 x 4 x 33 7 8 2 x Crowsnest Upright FSC 5 4 x 4 x 34 1 4 1 x Crowsnest Short FSC 5 4 x 4 x 25 1 2 340 Wood Parts 341 342 S15 Notice notched out ends A Attach 340 Crowsnest SL Top to 2 341 C...

Page 70: ...r 5 16 flat washer 5 16 t nut Fig 23 2 Fig 23 3 G8 5 16 Flat Washer 5 16 T Nut 5 16 Lock Washer G8 332 341 Hardware B Attach the bottom of each 341 Crowsnest Upright to 332 Crowsnest Front using 2 G8...

Page 71: ...ew per Gusset fig 24 1 and 24 2 B Attach each 334 Crowsnest Gusset to 332 Crowsnest Front in the remaining holes using 2 S4 8 x 3 Wood Screws per gusset fig 24 1 and 24 2 Hardware 2 x 8 x 2 1 2 Wood S...

Page 72: ...h boards removed S4 S4 C Measure 9 3 4 from inside edge of 071 Front Floor and attach 060 SL Panel to 1 334 Crowsnest Gusset using 2 S4 8 x 3 Wood Screws as shown in fig 24 3 D Measure 14 from screws...

Page 73: ...en 344 and 345 place 2 346 Crowsnest Floor fig 24 4 and 24 5 F Attach the floor and gap boards to each 333 Crowsnest Joist using 6 S20 8 x 1 3 8 Wood Screws per board fig 24 5 1 x Crowsnest Gap FSC 1...

Page 74: ...ght flush to the outside edges and attach from inside the fort using 3 S15 8 x 1 3 4 Wood Screws per board as shown in fig 25 1 25 2 and 25 3 Hardware 6 x 8 x 1 3 4 Wood Screw 2 x Crowsnest Face FSC 2...

Page 75: ...st in the bottom hole using 2 S15 8 x 1 3 4 Wood Screws per side and from the inside with 1 S15 8 x 1 3 4 Wood Screw per side fig 25 4 25 5 and 25 6 C Attach 347 Crowsnest Walls to each 348 Crowsnest...

Page 76: ...and 25 9 E Attach the other end of each 330 Crowsnest Side to 050 Narrow Window Panel and 040 Wall Cafe Window Panel using 3 S15 8 x 1 3 4 Wood Screws per side fig 25 7 25 8 and 25 9 2 x Crowsnest Si...

Page 77: ...Window Panel evenly space and attach 2 166 Wall Boards to both 330 Crowsnest Sides using 4 S20 8 x 1 3 8 Wood Screws per board 166 Wall Boards are to be tight to the floor board and bevelled edges at...

Page 78: ...cket to 044 SW Wall using 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut fig 26 1 and 26 2 2 x 5 16 x 3 Wafer Bolt 5 16 flat washer 5 16 t nut Other Parts 1 x Heavy T Bracket WB7 Fig 26 1 Fig 2...

Page 79: ...Other Parts 6 x Heavy Duty Swing Hangers 6 x Quick Clips WB7 G13 Wood Parts 1 x Engineered SW Beam FSC 3 x 5 1 4 x 110 260 C Install 4 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut in 260 Engin...

Page 80: ...ATTACHED TO MINIMIZE CHECKING OF WOOD C Place 270 SW Block Angle and 271 Block SW assembly in between 2 272 SW Post Heavy L Brackets towards the outside Place 1 Heavy G Bracket on the top 272 SW Post...

Page 81: ...are lined up then attach Swing Post Assembly to Swing Beam Assembly using 1 G20 3 8 x 4 Hex Bolt with 2 flat washers and lock nut through Heavy L Bracket fig 28 9 G Attach 260 Engineered SW Beam to He...

Page 82: ...x Support Cross FSC 2 1 2 x 3 x 64 280 360 C Place 280 Support Cross between 272 SW Post at the previously determined spot and fasten with 1 LS9 5 16 x 4 3 4 Lag Screw with flat washer per side fig 2...

Page 83: ...lling lag screws A Attach 1 LS9 5 16 x 4 3 4 Lag Screw with flat washer into each 272 SW Post as shown in fig 30 1 B Attach 1 LS9 5 16 x 4 3 4 Lag Screw with flat washer into remaining hole of the Hea...

Page 84: ...sure to close the Threaded Clip tightly using an adjustable wrench fig 31 2 and 31 3 C Attach the other end of the swing chains to the Quick Clips attached to the swing hangers fig 31 1 1 x Acro Bar 2...

Page 85: ...round stake as shown in fig 32 1 C After driving stakes into the ground check for sharp edges caused by the impact of the hammer Smooth any sharp edges from impact area and touch up with outdoor paint...

Page 86: ...they will be re attached fig 33 2 B Place the Access Ladder Rockwall on the Back side of the fort and attach to 073 Back Floor with 1 WL3 1 4 x 1 3 8 Wafer Lag Screw with flat washer in each Swing Bra...

Page 87: ...each 050 Narrow Window Panel and attach 1 Steel Hand Grip per panel with 2 WH2 12 x 1 Wafer Screw with flat washer per Steel Hand Grip fig 34 1 34 2 and 34 3 4 x 12 x 1 Wafer Head Screw 3 16 flat was...

Page 88: ...rom the top of 025 Top Ladder on each 050 Narrow Window Panel and attach 370 Middle Arch with 4 S15 8 x 1 3 4 Wood Screws fig 35 1 and 35 2 4 x 8 x 1 3 4 Wood Screw Wood Parts 1 x Middle Arch FSC 5 4...

Page 89: ...lace 1 Flower Box under each window and attach to 040 Wall Cafe Window Panel with 2 S13 6 x 5 8 Pan Screws per Flower Box fig 36 1 36 2 and 36 3 Other Parts 2 x Flower Box Hardware 4 x 6 x 5 8 Pan Scr...

Page 90: ...ig 37 2 B On the outside of the assembly place 2 081 Table Gussets tight to the bottom of 080 Table Top and tight to 040 Cafe Wall Window Panel so they are centered over the pilot holes and attach fro...

Page 91: ...ith the previously attached 4 Corner Brackets using 1 S10 8 x 1 Pan Screw per bracket fig 38 2 and 38 3 Note The inside Corner Brackets sit flush to the top and the outside Corner Brackets sit flush t...

Page 92: ...hole fig 39 1 and 39 2 B Make sure 074 SL Bottom and 400 SL Support are square then attach with 1 S15 8 x 1 3 4 Wood Screw fig 39 2 1 x 5 16 x 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 1...

Page 93: ...ndicated B Repeat Step A 3 more times to create 4 Elbow Sections in total C Attach TNR2 Slide RT Flange and TNR2 Slide LT Flange together using 4 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig...

Page 94: ...ttach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 40 4 It is very important to attach bolts as indicated This creates...

Page 95: ...snest Front using 4 S7 12 x 2 Pan Screws with 12 Screw Bezel in the pre drilled holes fig 41 1 and 41 2 Make sure the flat surfaces of the Flange Assembly are flush to the Crowsnest as shown in fig 41...

Page 96: ...ut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 42 2 and 42 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt fig 42 3 H...

Page 97: ...the end of the clamp ring where a seam will be as shown in fig 42 5 42 6 and 42 7 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make...

Page 98: ...bly by lining up the arrows on each assembly Notice the elbow orientation fig 43 1 B Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut ma...

Page 99: ...1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 43 3 and 43 4 D Connect the 2 TNR2 Slide Clamp Rings together...

Page 100: ...structed in Steps 42 and 43 B On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort installed in Step 40 fig 44 1 The bolt will no longer be needed but keep the lo...

Page 101: ...e fig 45 1 and 45 2 B Use 400 SL Support as a guide to judge the proper bolt location remove the bottom pan bolt and nut The bolt will no longer be needed but keep the lock nut fig 45 2 C Attach the t...

Page 102: ...lock nuts starting with the bottom middle hole and working up each side fig 46 2 and 46 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tighte...

Page 103: ...er as a guide pin for each hole before inserting bolt C Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arr...

Page 104: ...rst for under ground wiring cables or gas lines A In the spot shown in fig 48 1 drive 1 Rebar Ground Stake 13 into the ground against the 400 SL Support Be careful not to hit the washer while hammerin...

Page 105: ...ter corner of the Crowsnest pre drill with a 1 8 drill bit then attach Telescope to 340 Crowsnest SL Top and 330 Crowsnest Side with 2 S15 8 x 1 3 4 Wood Screws fig 49 1 and 49 2 Fig 49 1 1 x Telescop...

Page 106: ...Wood Parts Step 50 Attach SW Table Top A In the opening of 060 SL Panel attach 510 SW Table Top tight to the corners of the panel opening ledge facing in with 3 S3 8 x 2 1 2 Wood Screws as shown in f...

Page 107: ...Posts and flush to the top of the floor boards attach 401 Bottom Board with 4 S3 8 x 2 1 2 Wood Screws fig 51 1 and 51 2 Hardware 4 x 8 x 2 1 2 Wood Screw S3 Flush 1 x Bottom Board FSC 5 4 x 4 x 30 5...

Page 108: ...ds between 410 Centre Board and each 122 Post tight to the floor boards then attach to 401 Bottom Board and 125 SL Top with 4 S20 8 x 1 3 8 Wood Screws per board fig 51 3 and 51 4 Hardware 12 x 8 x 1...

Page 109: ...tre Board and 165 Steering Wheel Dash with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer fig 52 1 and 52 4 Hardware 2 x 8 x 2 1 2 Wood Screw 2 x 8 x 1 3 8 Wood Screw 1 x 1 4 x 2 1 2 Wafer Lag 5 16 flat...

Page 110: ...WARNING I D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT Fort or Swing Post This provides warnings concerning safety and important contact information A Tracking Number is provided to allow y...

Page 111: ...111 NOTES...

Page 112: ...e of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Ve...

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