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Kice Industries, Inc.

012420   /   FLT-M02-0004

Operators Manual

Venturi-Jet Filter

Skilled Air for Industry

Special execution, intended for use in potentially explosive atmosphere (zone 22) in conformity with category 3 of group II,
according to the European ATEX Directive 2014/34/EU. The equipment has the following marking:

FLT-M02-0004

II 3D Ex h IIIB T85 °C Dc 5 °C ≤ T

amb

 ≤ 35 °C, Technical File No. 245/16

Summary of Contents for Venturi-Jet

Page 1: ...dustry Special execution intended for use in potentially explosive atmosphere zone 22 in conformity with category 3 of group II according to the European ATEX Directive 2014 34 EU The equipment has th...

Page 2: ...ear from the date of shipment Company agrees to repair or replace at its option any parts found to be defective in the opinion of the Company Company is not liable for any costs in connection with the...

Page 3: ...ation 5 4 Safety Precautions 9 5 Delivery Inspection and Installation Preparation 12 6 Storage 13 7 Installation 13 8 Filter Operation and Start Up Procedure 19 9 Filter Maintenance and Service 26 10...

Page 4: ...or additional information application assistance or special service please contact us by phone at 316 744 7151 or email at sales kice com We ll need to know the MODEL and SERIAL NUMBER of your Kice Ve...

Page 5: ...ms disconnect and lockout or lockout tagout as used in this manual means that power to the Kice Venturi Jet filter has been disconnected through the use of a padlockable manual power cutoff or power l...

Page 6: ...mber For service or assistance ordering parts contact the Customer Service Department or Quick Ship Department Kice Industries Inc 5500 Mill Heights Drive Wichita Kansas 67219 2358 Toll Free 877 289 5...

Page 7: ...chased items such as speed reducers motors and positive pressure pumps are covered by the manufacturer s warranty If there is a problem with a purchased item check with the local supplier or service r...

Page 8: ...wing publications provide valuable information on fire and explosion protection and can be helpful to insure your facility is properly equipped NFPA 652 Standard on the Fundamentals of Combustible Dus...

Page 9: ...ersonal safety When you see this symbol be alert Your personal safety or the safety of others may be affected Follow the instructions in the safety message Safety Decals The Kice Venturi Jet filter de...

Page 10: ...s all moving parts are completely enclosed and all guards grates and maintenance panels are in place and securely fastened All protective covers guards grates maintenance panels switches and warning d...

Page 11: ...plete required Kice Venturi Jet filter service Never stand under any kind of hoists or lifting mechanisms whether or not it is loaded or in operation Never stand under or near an Kice Venturi Jet filt...

Page 12: ...Jet filter is still secured to freight platform Slab Mounted Units A qualified engineer should design the foundation and or footings for the filter The slab should be extended to support accessory eq...

Page 13: ...ound each hole and mount the filter housing 4 If an airlock valve is required it should be mounted to the hopper discharge flange or sight glass as sembly Additional support may be required 5 Tighten...

Page 14: ...tank has its own junction box A local electrician must run a conduit from the control box to each junction box on the filter Wiring from the controller to the junction box terminals should be 18 gaug...

Page 15: ...form make sure the tabs on both sides of the cleaning platform are on the outside of the door frame Check to make sure the cleaning platform is level and secure The platform should not rest against or...

Page 16: ...stem NOTICE Kice Industries Inc will always supply internal safety grating in the bottom of the filter housing if it is to be mounted onto a storage bin to prevent personnel bags and cages from droppi...

Page 17: ...igure 7 Installation Continued Figure 7 2 Check the filter bag for proper length The filter bag should be only 2 longer than the bag retainer cage 3 Tuck the overextended portion of the filter media i...

Page 18: ...the assembly from slipping off see Figure 11 7 Tighten the clamp with either a screwdriver a nut runner with a 5 16 socket or a ratchet with an extension which will help facilitate the installation It...

Page 19: ...r media to be dislodged and fall into the hopper After an adjustable amount of time the controller cycles to the next Kice Venturi Jet blast valve in sequence and activates its solenoid which releases...

Page 20: ...ntroller will activate the outputs sequentially whenever the pressure switch contacts are closed When the pressure switch contacts open the output sequencing stops Reclosing of the contacts will cause...

Page 21: ...ration Start Up Procedure Continued The DCT510ADC operates on 10 to 35 VDC The DCT500ADC Low Cost Timer Controller is designed for continuous cleaning methods or on demand pulse jet cleaning systems D...

Page 22: ...from 10 to 600 Milliseconds Operating Voltage 120 10 VAC 50 60 Hz O Time Adjustable from 1 to 180 Seconds DCT1022DC Adjustable from 1 to 225 Seconds Optional Voltage 220 10 VAC 50 60 Hz Output Protec...

Page 23: ...lied continuously to terminals L1 and L2 the number 1 output on time will activate followed by an independently timed off period Each time sequence is infinitely adjustable within the stated time rang...

Page 24: ...5 11 20 DNC T2032 A10 1 5 30 32 14 x 12 x 6 17 32 1994 to 2008 Figure XX Specifications Time Delay Input On Time Adjustable from 50 to 500 Milliseconds Operating Voltage 120 10 VAC 50 60 Hz O Time Ad...

Page 25: ...a short run in time for the electronics 5 Set the controller off time adjustment to a longer time span by rotating the dial clockwise until you cannot turn the dial any further With the off time adjus...

Page 26: ...2 Excessive leakage Disassemble valves and clean all parts Replace parts that are worn or damaged with a complete Spare Parts Kit 96 875 3 Failure to Open or Close a If the blast valve stays open the...

Page 27: ...lenoid enclosure NOTICE Reference ASCO Valves installation and maintenance instructions in Appendix B Solenoid Description The Kice pilot valve is operated by an ASCO Red Hat II epoxy encapsulated sol...

Page 28: ...the dust may buildup to the point that the filter media needs to be removed for cleaning This condition may be corrected by running the cleaning cycle without the dusty air flowing through the filter...

Page 29: ...olenoid valve 3 Check the compressed air line manually operated maintenance valve 4 Check the venturi jet blast valves for leaks 5 Check to see if any of the venturi jet blast valves are stuck open an...

Page 30: ...e 4 DO NOT mount the control in a high transient voltage area without an isolation transformer 5 DO NOT leave the control box door open 6 DO NOT allow a local repair shop to repair the controller For...

Page 31: ...SCO Valve Inc 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com E21903 12 11 Page 1 of 2 All Rights Reserved I M No V 5162 R6 I M No V 5162 R6 31 Kice Industries Inc 012420 FLT M02 0004...

Page 32: ...LT M02 0004 Appendix A Continued Page 2 of 2 Page 2 of 2 ASCO Valve Inc 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com ASCO Valve Inc 50 Hanover Road Florham Park New Jersey 07932 www...

Page 33: ...Inlet port will either be marked 1 or IN Outlet port will be marked 2 or OUT see Figure 1 Future Service Considerations Provision should be made for performing seat leakage external leakage and operat...

Page 34: ...are possible The actual frequency of exercise necessary will depend on speci c operating conditions A successful operating history is the best indication of a proper interval between exercise cycles D...

Page 35: ...que Chart Torque value Inch Pounds 175 25 Torque value Newton Meters Suf x P 19 8 2 8 solenoid base sub assembly core assembly with core spring and rider ring core guide solenoid base gasket valve bod...

Page 36: ...ontal position retainer ring 2 Reinstall retainer ring on body and lock retainer into the stem groove for proper engagement 3 Position core assembly with core spring into base of valve body 4 Replace...

Page 37: ...cy WARNING Electrical hazard from the accessibility of live parts To prevent the possibility of death serious injury or property damage install the open frame solenoid in an enclosure FOR BLACK ENCLOS...

Page 38: ...enoid base sub assembly through 0 69 diameter mounting hole in customer panel 2 Position spring washer on opposite side of panel over solenoid base sub assembly then replace Solenoid Temperature Stand...

Page 39: ...hread red cap nameplate retainer grounding wire green or green with yellow stripes solenoid with 1 2 NPT solenoid base sub assembly core AC core DC Remove red cap and push solenoid down Then pry here...

Page 40: ...DIN Terminals terminal block screw Indicates parts supplied in Termination Module Kit No K256104 5 32 hex key wrench socket head screw Figure 4 Open frame solenoids screw terminal block see note junc...

Page 41: ...cabinet can only be opened with a key The following has been prepared in reference to EU directives 2014 34 EC so that Kice Filters applied in locations under this directive may meet the requirements...

Page 42: ...filters If heavy machine components e g heavy parts of the housing must be dismantled to carry out service and maintenance activities suitable lifting equipment must be used When installing parts ins...

Page 43: ...8 Socket head Socket head cap screw cap screw Bolt Thread Dia Size 1 4 20 8 4 11 12 16 11 15 5 16 18 17 24 25 33 23 31 3 8 16 31 42 44 59 41 55 7 16 14 49 67 70 95 65 59 1 2 13 74 100 110 140 100 140...

Page 44: ...44 Kice Industries Inc 012420 FLT M02 0004 2016 Kice Industries Inc 5500 N Mill Heights Dr Wichita KS 67219 2358 P 316 744 7151 F 316 744 7355 sales kice com kice com...

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