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Trouble Shooting Checklist 

1.

 

None of the charger lights are on after connecting AC power (plugging into 
receptacle): 

Check that the plug  is securely connected to the receptacle and if so, then 

verify that the AC outlet is functioning correctly by plugging in another appliance or using a 
voltmeter to measure power.   

2.

 

When the charger is connected to the AC source and connected to the battery but 
the red error light is lit along with the green power lamp and/or the charge status 
lamp:

 This can mean that there is a problem with the battery, the connection or the charger. 

Check to ensure that the DC charge cables are connected properly and to the correct 
corresponding terminals (+to the RED and –  to the BLACK) and that there is a good 
connection, if the connection is intermittent or there is a blockage of some kind, corrosion or 
other, then this will cause the error light as well. ---The battery could also be too damaged to 
charge and the charger does not sense that there is a completed circuit (you need to replace 
the battery). --- If there is significant voltage (above 9 volts) and the connections are clearly 
correct and have solid contact and there is still an error light along with the power light then 
there is a problem with the charger internally and the manufacturer or seller needs to be 
contacted.   

3.

 

The green power lamp and charging status lamp are on and solid immediately: 

The 

battery is either charged or there is another supply like an additional battery or alternator 
supplying the voltage to the battery. 

4.

 

The  desulfation stage does not seem to come on: 

The charger’s desulfation step is 

determined by the voltage and needs of the battery. Sometimes no desulfation or very little is 
necessary and this step may only last a second or less. Nothing to be concerned about, it just 
means that your battery is in good shape and does not require desulfation. 

5.

 

The charger restarts the charging cycles before it is complete:

 Check the connections 

and ensure that there is constant AC power supplying the charger. If the connections or 
power source is intermittent then the battery charger will start the charging cycle over.   

6.

 

After the charge cycle is complete or  after the analyze step, the RED error lamp 
comes on:

 This means that the battery is defective and either will not hold a charge or the 

voltage is too low which indicates a badly damaged battery and needs to be replaced as well.   

7.

 

The charger completed its charging cycle/stages and both the power and charge 
status lamps are GREEN but my battery is dead or very low voltage:

 Check to make 

sure that the connections have good contact and that your AC power source is constant. 
Verify that there is no other power source giving the charger a false positive such as a 
multiple battery configuration (with or without a battery isolator), an alternator that is 
charging the battery, an accessory that has its own power source or a capacitor of some kind 
that would provide the voltage needed to provide a false positive indication to the charger. 
(occasionally battery isolator kits can open the gate and the secondary battery (or more) can 
be supplying a charge and the charger reads the battery as charged). If all checks out above, 
then start the charger again to see if the same results occur, if so, the charger has a problem 
and the manufacturer or seller should be contacted.   

8.

 

The charger is in bulk charge mode for more than 24 hrs:

  This is not unusual for 

batteries to take more than 24 hours to fully charge, especially a large deep cycle battery. 

Summary of Contents for Mini-Pro

Page 1: ...ed and can sustain a short circuit connection directly across its DC outlet terminals indefinitely without damaging charger equipment and without risk of shock spark or excessive heat IP65 Weather Pro...

Page 2: ...well and are typically used for often connected and disconnected vehicles or externally charged batteries Multiple Battery Type Compatibility KeyLIne uses advanced micro computing to adjust charging...

Page 3: ...12 Personal Precautions a Working with or close to lead acid batteries is dangerous These batteries generate explosive gases during normal battery operation for this reason it is imperative that you f...

Page 4: ...and should always be used with a properly grounded receptacle Operation Guide Automatic Charging and Battery Progress Monitoring KeyLine Chargers are fully automatic and may be left connected to AC po...

Page 5: ...range is still a good indicator of charge Working with a low voltage or dead battery When you attempt to charge a low or dead battery with low voltage 9 volts or less the Mini Pro will provide full c...

Page 6: ...Step 4 ANALYSE This step is 3 minutes The voltage is lower than 12V 0 5s on 0 5s off The voltage is higher than 12V 0 5s on 0 5s off Step 5 FLOAT 13 6V The charging is complete Lamp is lit with steady...

Page 7: ...etimes no desulfation or very little is necessary and this step may only last a second or less Nothing to be concerned about it just means that your battery is in good shape and does not require desul...

Page 8: ...0 240VAC Input Frequency 50 60Hz Charging Voltage 14 4VDC Output Current 1 25A MAX Dimensions 4 02 x 1 97 x 1 22inch Operating Temperature 20 40 or 4 F 104 F Design Conformance and Revisions All KeyLi...

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