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Fuel System

The 239FS is equipped with a single, 100 Gallon, pressurized fuel tank.  The tank is of aluminum construction and is secured/insulated with foam 

during the construction of the boat.  The tank is located on centerline between the livewell and aft end of the console.  There is a sending unit 

installed in the tank. Inspection ports in the deck and head compartment provide access to tank fittings.  

There is a fuel pickup installed in the tank.  The pickup incorporates a shut off valve along with an anti-siphon valve than can be accessed through 

the in deck inspection plate under the leaning post.

There is an on deck fuel fill located on the port side of the boat, just forward of the console.  Access to the fill, hoses and fittings is provided 

through an inspection port.  The tank vents through an EPA Carbon Canister, located in the anchor locker, which than vents overboard through a 

vent fitting on the starboard side of the hull.  Access to the vent is provided through an inspection port.  It is recommended that these connections 

be inspected annually.

The 239FS will come pre-rigged from the factory with an engine matched Fuel Water Separator.  The fuel water separator is installed in the bilge 

and accessed through the bilge access hatch located in the engine pod.  The Fuel Water separator should be checked periodically to ensure the fuel 

is free of water.  Fuel should be disposed of in an approved waste collection device when servicing/replacing.  The filter must be filled with fuel 

after servicing/replacing them in order to prime the engine.

A primer bulb for the engine is located in the engine pod.  It is used to prime the engine and system before starting the engine.  This should be done 

after service or after periods of downtime for the boat.

When refueling the 239FS, whether on trailer or at a marina, the pressurized system will prevent overfilling.  Any blockage of the vent, vent line 

and/or orifice line will prematurely trigger the shut off on the fuel nozzle and will prevent you from filling the tank completely.  It is recommended 

to inspect your fuel system annually to ensure that all hose fittings are secured and the lines are free of any kinks. All components of the 239FS 

Fuel System are approved for use with ethanol blended fuels up to 10%.  E85 fuel should never be used.  Key West recommends using non ethanol 

fuels whenever possible to reduce the risk of moisture retention in the fuel system, especially in areas of high heat/humidity.

Due to the emission requirements of the EPA, certified fuel tanks and systems will not fill to the top of the tank.  Instead, there will be a ullage in 

the top 10% of the tank.  The specified capacity of the tank (100 Gallons) accounts for this ullage when the tank is static and level.  Therefore, it is 

important to make sure the boat is as level as possible when filling the tank.  Any forward or aft tilt will cause fuel to collect in one end of the tank 

and prematurely reach either the forward or aft tank vent.  When fuel reaches these vents, it triggers the shut off.  When the boat is level, fuel will 

reach these vents at the same time and allow the maximum quantity of fuel into the tank.  The tanks ullage will also affect your fuel gauge as the 

tanks sending unit will not reach the top of the tank, even when the tank is filled.  This will cause the fuel gauge to not read full, even though it is. 

Do not rely on the fuel gauge exclusively as variations will occur.

The stated capacity of the 239FS tank 

DOES NOT

reflect the quantity of usable fuel in the tank.  The tank and its pickup are designed to allow as 

much fuel to be used as possible when on plane or in the boat’s level floating position, but it will not allow all fuel to be used.  When using your 

boat, it is a good practice to keep a log and a running count of how much fuel you’ve used. 

Summary of Contents for 239FS

Page 1: ...Quick Guide and Schematics...

Page 2: ...re operating your boat safely and within the rules at all times Like all Key West Boats the 239FS was designed to be low maintenance ergonomic and an efficient boat to maintain and operate Familiarizi...

Page 3: ...or at a marina the pressurized system will prevent overfilling Any blockage of the vent vent line and or orifice line will prematurely trigger the shut off on the fuel nozzle and will prevent you fro...

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Page 5: ...hat is located in the aft end of the port transom storage box The pump is controlled by a switch and circuit breaker See Electrical Schematics Water is supplied to the pump off of the accessory port o...

Page 6: ...s not fully open Open Valve Fully Hose s are damaged and are either leaking and or sucking air Check hoses Low Voltage to Pump s Check connections for loose or corroded wiring Check battery voltage Pu...

Page 7: ...he strainer screen by untwisting the clear cap and clean the screen The pump features a built in pressure regulator that will shut the pump off when pressure is achieved in the system The fresh water...

Page 8: ...ck battery voltage Damaged or defective pump Replace pump The Fresh Water washdown pump continues to run even after faucet is closed Intake hose from the tank to the pump is damaged causing the pump t...

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Page 11: ...e discharges to forward port thru hull near transom See Note A Below Console Recess Drain Gravity drain drains directly to the bilge Livewell Leaning Post Overflow Drain Optional Gravity drain connect...

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Page 14: ...in your boats interior use a sufficient quantity of water to dilute the chemical s when spraying off so that they do not affect the foam ball when draining out The seal ring needs to be kept free of d...

Page 15: ...Replace Pump The Pump is defective Replace Pump Bilge pump will not run when the manual switch on the helm is engaged Circuit breaker below the pump s switch is tripped Reset circuit breaker The batt...

Page 16: ...t feasible be installed with a battery charger to prevent discharge by the bilge pump Trim Tabs and optional power steering are connected directly to the battery and feature overcurrent protection The...

Page 17: ...tions and terminals be checked at least twice a year and sprayed with a corrosion inhibiting spray at least once a year to protect and maintain the integrity of electrical connections Dealer Installed...

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Page 19: ...Grey White...

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