Kersten FKM 60 Operating Manual Download

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ENG

2018-12-18

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Changes without prior notice are reserved. The original document has been published in German. All

translations are copies of the original document.

Kersten Arealmaschinen GmbH
Empeler Straße 95
46459 Rees
Deutschland

Telefon: +49 2851 9234-10
Telefax: +49 2851 9234-44

[email protected]
http://www.kersten-maschinen.de/

Summary of Contents for FKM 60

Page 1: ...From machine no 61780 Rev R00 As of 2018 12 18 Distributed in UK by Kersten UK Ltd Tel 0118 986 9253 Progrees House 39 Boulton Road Reading RG2 0NH www kerstenuk com info kerstenuk com Manufactured by...

Page 2: ...not be reproduced distributed or made publicly available in any other way Changes without prior notice are reserved The original document has been published in German All translations are copies of th...

Page 3: ...el terrain for your first trip For further information and difficulties of any kind please contact the dealer importer or directly to the manufacturer Pass on all safety instructions to other users In...

Page 4: ...option 34 3 4 2 Hydraulic swivel device option 36 3 4 3 Aufkratzleiste with hydraulic actuation option 37 3 4 4 Attachment brush option 38 3 4 5 Solenoid valve option 38 3 4 6 Water Splash Device Opti...

Page 5: ...7 3 3 Replacing the sweeping roller 58 7 3 4 Check safety features 63 7 4 Measures after maintenance 63 7 5 Procedure for malfunctions 64 8 Faults Troubleshooting 65 8 1 Safety instructions for troubl...

Page 6: ...ed Before using this machine or implement for the first time please read this manual thoroughly and thoroughly If you do not understand the information in this safety data sheet or the product specifi...

Page 7: ...2018 12 18 7 74 Front sweeper FKM 60 Foreword ENG 1 1 Overview Fig 1 Overview of the front view 1 Broom 2 Housing 3 Mechanical swivel device 4 Cover chain drive...

Page 8: ...ns of a hydraulic motor 5 with chain drive 4 the sweeping roller 1 is driven The sweeping roller 1 rotates counter to the direction of travel The sweeper is controlled via a multifunctional hydraulic...

Page 9: ...g life threatening injuries and extensive damage to property Action that must be avoided so that the danger does not occur WARNING Art und Quelle der Gefahr This symbol warns of an imminent danger to...

Page 10: ...damage does not occur Tips and recommendations This symbol highlights useful tips and recommendations as well as information for efficient and trouble free operation Further markings To highlight ins...

Page 11: ...s sign indicates safety shoes must be worn in the area concerned Safety shoes protect the feet from bruising falling parts and slipping on slippery surfaces Wearing safety gloves This label indicates...

Page 12: ...and observe the operating instructions and safety instructions Never open or remove protective devices while the engine is running Follow the instructions in the technical manual Smudge Touch machine...

Page 13: ...Any further use is considered improper use The manufacturer is not liable for damage resulting from this the risk being solely borne by the operator Proper use includes compliance with the operating...

Page 14: ...ont sweeper FKM 60 Security ENG 2 4 Work and danger areas Free running operation Fig 3 Working and danger area in free lance operation RET danger area YELLOW Security area 5 meters before brush ejecti...

Page 15: ...ger area in collecting operation with side brush RED Danger area YELLOW safety area 5 meters radially around brush ejection GREEN Wokspace Collecting operation without side brush In collecting operati...

Page 16: ...h the danger area and the safety area before switching on the implement and starting it up Especially on children and animals is important Make sure you have enough sight Park the implement in hard to...

Page 17: ...ssing protective devices W hrend des Betriebes WARNING Risk of injury risk of environmental damage due to non compliance with the safety measures Failure to comply with the safety measures can result...

Page 18: ...ents WARNING Risk of injury risk of environmental damage due to non compliance with the safety measures Non compliance with the safety measures can result in injury or danger to the environment or pro...

Page 19: ...ck that all safety devices are installed correctly and correctly Never override or bypass safety devices Make sure that all safety devices are always accessible Fig 5 Splash guard with signal band 1 m...

Page 20: ...al dangers The machine is designed according to the state of the art and according to current safety requirements Nevertheless residual risks remain which require prudent action The following lists th...

Page 21: ...er handling of cleaning agents or materials Improper handling of cleaning agents or materials can result in serious health effects or life threatening injuries Read the material safety data sheets and...

Page 22: ...m the operator side Only stay in the danger area as far as necessary Moving components DANGER Danger of life or injury due to moving components Improper handling of moving components can cause death o...

Page 23: ...erials can result in serious health effects or life threatening injuries Read the material safety data sheets and manufacturer s instructions applicable to the equipment and or materials Wear appropri...

Page 24: ...nd no protruding parts Safety goggles The safety glasses are used to protect the eyes from flying parts and liquid splashes Protective gloves Protective gloves are used to protect hands from friction...

Page 25: ...n parts assemblies or components of adhering oils greases and other contaminants Do not allow leaked equipment or operating materials as well as detergents or cleaning agents to seep into the ground o...

Page 26: ...fety and accident prevention regulations Only carry out interventions for troubleshooting and maintenance and cleaning work if it is ensured that the machine is stationary and secured against being sw...

Page 27: ...After maintenance and cleaning work be sure to reinstall the guards and put them in the protective position Only use original spare parts from the manufacturer as these comply with the technical requ...

Page 28: ...damage and aging and replace if necessary Hydraulic hose lines must be completely replaced every 6 years at the latest The date of manufacture is stamped on the hose assembly Recycle used oils and gr...

Page 29: ...on the required tools can cause injuries Make sure there is enough space before starting work Be careful with open sharp edged components Pay attention to order and cleanliness in the workplace Loose...

Page 30: ...2018 12 18 30 74 Front sweeper FKM 60 Function Description ENG 3 Function Description 3 1 Overview Fig 6 Overview of the front view 1 Broom 2 Housing 3 Mechanical swivel device 4 Cover chain drive...

Page 31: ...By means of a hydraulic motor 5 with chain drive 4 the sweeping roller 1 is driven The sweeping roller 1 rotates counter to the direction of travel The sweeper is controlled via a multifunctional hydr...

Page 32: ...sioner 4 Hydraulic drive An external hydraulic pump of the carrier vehicle provides for the circulation of the hydraulic oil The system is supplied with hydraulic oil via an oil tank located on the ca...

Page 33: ...astening bolts with clearance The front sweeper is mounted on tractors or municipal vehicles For the respective carrier vehicle corresponding mounting frame 1 are mounted The mounting frames are conne...

Page 34: ...moves the dirt into a dirt collector 2 which is carried along on feed rollers 1 The dirt collecting container 2 is pivotable via a hydraulic cylinder 5 and allows emptying of the container The dirt co...

Page 35: ...ting container free running operation 1 Hydraulic block 2 Shut off valve The protective container can be pivoted with closed lock around the front pivot In order to operate the dirt collector in free...

Page 36: ...s on the pivoting device The front sweeping machine can be swiveled by 30 about the center pivot 1 by means of an optional hydraulic cylinder 2 See chapter 6 1 3 Pivoting the sweeping roller on page 4...

Page 37: ...cratch bar with hydraulic actuation option Fig 13 On scratch bar collecting operation 1 On scratch bar On the scratch bar 1 can be switched hydraulically via an actuator The scraper bar 1 is mounted i...

Page 38: ...adjusted via the turnbuckle 1 Furthermore the brush 6 can be adjusted in two axes by means of an adjustment plate with lock 4 see chapter 6 3 1 Setting the extension side brush on page 51 A spring joi...

Page 39: ...ption Fig 15 Front sweeper with water sprinkler 1 Sprinkler line 2 Electric submersible pump 3 Water tank The optional water blasting device prevents dust formation on dry surfaces An electric submers...

Page 40: ...Description ENG 3 4 7 Warning flags and marker lights option Fig 16 Front sweeper with warning flags and marker lights 1 Marker lights red white 2 Warning flags Optionally the front sweeper can be equ...

Page 41: ...eed as follows Do not accept delivery or only with reservations Note the extent of damage on the transport documents or on the delivery note of the transporter Initiate a complaint Claim any shortcomi...

Page 42: ...ive gloves Safety shoes The following points must be observed when transporting the machine carrier vehicle Charging unloading and transport are carried out using suitable public transport vehicles an...

Page 43: ...echanical coupling uncoupling ATTENTION Risk of injury risk of environmental damage during coupling and uncoupling By coupling and uncoupling there is a risk of injury from crushing and risk of damage...

Page 44: ...into the front hydraulics or into the interchangeable holder of the carrier vehicle 2 Align the mounting frame perpendicular to the ground 3 Align the front sweeping machine so that the base housing...

Page 45: ...ydraulic system of the carrier vehicle is not under pressure The entire machine must not be under pressure Make sure all connections are clean before connecting Impurities in the hydraulic oil cause s...

Page 46: ...74 Front sweeper FKM 60 Service ENG 3 Operation 3 1 Operating instructions Sweeping roller 6 1 1 Height adjustment of the sweeping roller Fig 18 Height adjustment of the mounting frame 1 Clearance mo...

Page 47: ...2 is decisive for the wear and the sweeping result To adjust the height of the sweeping roller first release the lock 3 of the optional dirt collector The machine is adjusted by means of the hand cran...

Page 48: ...his pivoting device is intended in particular for free lance operation Depending on the equipment of the machine this is done mechanically by hand or hydraulically Manual adjustment Fig 20 Swing sweep...

Page 49: ...d changeover valve 6 2 Operating instructions Dirt collecting container option NOTE When storing the sweeper the locks of the swing arms are too Close See chapter 3 4 1 Dirt collecting container optio...

Page 50: ...tion of the sweeper the collecting container 1 opens and the dirt picked up is released 6 3 Operating instructions mounted side brush option Fig 22 Sweeping roller with mounted side brush 1 Socket pin...

Page 51: ...4 Hinged side brush option on page 38 The broom should be approx 10 15 outwards and inclined slightly forward in the direction of travel On the inside towards the collecting tank the bristles should s...

Page 52: ...stment of inclination Fig 24 Tilt mounted side brush 2 Locking bolts 3 Clamping lever The mounted side brush can be adjusted via two axes in its inclination The broom can be adjusted at fixed interval...

Page 53: ...to control the sweeping roller from the driver s cab The control panel provides three basic functions sweeping of the sweeping roller automatic height adjustment and manual height adjustment Panning v...

Page 54: ...roller on page 46 Two modes can be switched on via the illuminated pushbuttons 2 3 of the KM Control The green illuminated pushbutton 3 activates an automatic system with low pressure on the sweeping...

Page 55: ...of an imminent danger to the life and health of persons The use of incorrect or faulty spare parts can cause death or injury as well as the risk of property damage to the machine or system Use only or...

Page 56: ...the device after each use Check the hydraulic connections for leaks before each use Lubricate the grease nipple before use Carry out a test run before each use 7 3 2 Maintenance after 20 hours of ope...

Page 57: ...018 12 18 57 74 Front sweeper FKM 60 Maintenance ENG Smudges Staff Private and commercial operators Protective gear Protective clothing Protective gloves Safety goggles Fig 26 Lubrication points FKM 6...

Page 58: ...ller DANGER Danger of life or injury due to a machine in operation An operating machine poses a risk of life or injury as well as a risk of material damage to the machine or system Before changing the...

Page 59: ...w to change the sweeping roller 1 Open the dirt collector see chapter 3 4 1 Dirt collector option on page 34 2 Settling the sweeping roller on the ground Fig 28 Dismantling the side panel 1 Countersun...

Page 60: ...2018 12 18 60 74 Front sweeper FKM 60 Maintenance ENG Fig 29 Dismantling the bearing 3 Bearings with bushes 4 Remove the bearing with bushings 3 from the broom carrier...

Page 61: ...74 Front sweeper FKM 60 Maintenance ENG Fig 30 Pull off broom carrier 4 Broom 5 Broom carrier 5 Pull the broom carrier 5 to the right so that it releases from the left hand bearing point of the sweep...

Page 62: ...12 18 62 74 Front sweeper FKM 60 Maintenance ENG Fig 31 Disassemble the sweeping roller 4 Broom 5 Broom 6 Pull the sweeping roller 4 off the broom carrier 5 7 Proceed in the reverse order for installa...

Page 63: ...inspection for integrity tester operator Measures for errors Lock the danger area Repair 7 4 Measures after maintenance Staff Private and commercial operators After completing the maintenance and befo...

Page 64: ...diate danger to persons or property 2 Determine the cause of the fault 3 If troubleshooting requires work in the hazardous area switch off the machine and secure it against being switched on again 4 H...

Page 65: ...is ensured that the machine is at rest and secured against being switched on again Release blocks only when it has been ensured that no dangerous movement of machine parts occurs due to loosening If i...

Page 66: ...means When contacting the hydraulic fluid with the body then clean the contacted area When eye contact with hydraulic fluid rinse affected eyes as soon as possible Afterwards necessarily in medical t...

Page 67: ...or and insert again until it clicks into place If leakage continues check the hydraulic connector and replace if necessary Leakage at the hydraulic screw connection Slightly loosen the hydraulic screw...

Page 68: ...bly Disposal 9 1 Safety It is essential to observe all the safety instructions listed in the chapter Safety See chapter 2 Safety on page 9 9 2 Disassembly Before the dismantling begins Switch off the...

Page 69: ...nvironment through batteries and rechargeable batteries Components of batteries and rechargeable batteries are poisonous and pose a danger to the environment Never dispose of batteries and rechargeabl...

Page 70: ...2018 12 18 70 74 Front sweeper FKM 60 Technical specifications ENG 10 Technical data Fig 32 Layout front sweeping machine FKM 60 attachment...

Page 71: ...with DIN EN Measurement in accordance with DIN EN Measurement in accordance with DIN EN Measurement in accordance with DIN EN 12733 2009 12733 2009 12733 2009 12733 2009 12733 2009 12733 2009 10 2 Te...

Page 72: ...Dirt collecting tank floating Mounted side brush right left Hydraulic swiveling device Solenoid valve Water sprinkler with 100l or 200l tank On scratch bar KM Control with automatic height adjustment...

Page 73: ...ions of the EC Machinery Directive 2006 42 EC The machine is also in compliance with all relevant provisions of the following EC directives Low Voltage Directive 2014 35 EU Pressure Equipment Directiv...

Page 74: ...2018 12 18 74 74 ENG...

Page 75: ...Distributed in UK by Kersten UK Ltd Tel 0118 986 9253 Progress House 39 Boulton Road Reading RG2 0NH www kerstenuk com info kerstenuk com...

Page 76: ...Distributed in UK by Kersten UK Ltd Tel 0118 986 9253 Progress House 39 Boulton Road Reading RG2 0NH www kerstenuk com info kerstenuk com...

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