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Evo Heat Pump Manual Version 5

 

Page 2 of 84

 

 

Contents Page

 

Section

 

Description

 

Page 

 

1.......................

 

Introduction ..................................................................................

 

6

 

2.......................

 

Safety Information ........................................................................

 

7

 

2.1...........................

 

Access ......................................................................................................................

 

7

 

2.2...........................

 

Lighting ....................................................................................................................

 

7

 

2.3...........................

 

Tools and consumables ...........................................................................................

 

7

 

2.4...........................

 

Handling ...................................................................................................................

 

7

 

2.5...........................

 

Residual hazards ......................................................................................................

 

7

 

2.6...........................

 

Freezing ...................................................................................................................

 

7

 

2.7...........................

 

Disposal/decommissioning ......................................................................................

 

7

 

3.......................

 

General product information ........................................................

 

8

 

3.1...........................

 

Equipment delivery and handling ............................................................................

 

8

 

3.2...........................

 

Kensa Evo technical details ......................................................................................

 

9

 

3.3………………………..

 

Water Pump Curves

……………………………………………………………………………………………..

 

10

 

4.......................

 

Installation....................................................................................

 

12

 

4.1...........................

 

The Golden Rules of installing a heat pump ............................................................

 

12

 

4.2 ..........................

 

Underfloor heating schematic ................................................................................

 

12

 

4.3...........................

 

Radiators schematic. Space heating only ................................................................

 

14

 

4.4…………………………

 

Second Set Point Schematic 

………………………………………………………………………………..

 

15

 

4.5...........................

 

Domestic Hot Water (DHW) 

-

 Schematic .................................................................

 

16

 

4.5.1........................

 

Type of DHW tank ...................................................................................................

 

16

 

4.5.2........................

 

DHW tank size .........................................................................................................

 

16

 

4.5.3........................

 

Immersion heater ....................................................................................................

 

16

 

4.5.4........................

 

Three Port Diverting Valve ......................................................................................

 

16

 

4.5.5........................

 

Tank Thermostat ......................................................................................................

 

17

 

4.5.6........................

 

DHW Timeclock .......................................................................................................

 

17

 

4.5.7........................

 

Secondary Returns...................................................................................................

 

17

 

4.5.8……………………..

 

Towel Rails 

………………………………………………………………………………………………………….

 

18

 

4.6...........................

 

Mechanical Installation ...........................................................................................

 

20

 

4.6.1........................

 

Locating the Heat Pump ..........................................................................................

 

20

 

4.6.2……………………..

 

Removing the transit bolts 

…………………………………………………………………………………..

 

20

 

4.6.3……………………..

 

Positioning the unit 

……………………………………………………………………………………………..

 

22

 

4.6.4........................

 

Recommended clearances and dimensions.............................................................

 

22

 

4.6.5........................

 

Installation of the heat pump ..................................................................................

 

23

 

4.6.6 .......................

 

Meter Installations...................................................................................................

 

26

 

4.6.6.1 ....................

 

Meter Ready Installations........................................................................................

 

26

 

4.6.6.2…………………

 

Electrical metering

……………………………………………………………………………………………….

 

28

 

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Summary of Contents for 13kW Evo

Page 1: ...and Commissioning Manual Copyright 2017 Kensa Heat Pumps Ltd Manual Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation In...

Page 2: ...atic 15 4 5 Domestic Hot Water DHW Schematic 16 4 5 1 Type of DHW tank 16 4 5 2 DHW tank size 16 4 5 3 Immersion heater 16 4 5 4 Three Port Diverting Valve 16 4 5 5 Tank Thermostat 17 4 5 6 DHW Timecl...

Page 3: ...40 5 1 2 Adding antifreeze for multiple slinkies 42 5 1 2 1 Pressurising the system 43 5 1 2 2 Pressure Testing in accordance to BS805 Section 11 3 3 4 44 5 1 3 Purging procedure and adding antifreez...

Page 4: ...upplementary heating 67 6 5 2 9 Commissioning Set up page 2 DHW parameters 68 6 5 2 10 Commissioning Set up page 2 Active cooling 69 6 5 2 11 Commissioning Set up page 2 Home screen display 70 6 5 2 1...

Page 5: ...rsion 5 Page 5 of 84 Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation Installation General product information Safety in...

Page 6: ...s aimed at ensuring you do not experience any difficulties are highlighted on the Golden Rules in the installation section Please note you will need to speak to the Technical Support Team on 01392 367...

Page 7: ...ure that you have suitable tools and or consumables available 2 4 Handling Manual handling of large and or heavy products may present a risk of injury Lifting pushing pulling carrying or supporting a...

Page 8: ...ystems 3 1 Equipment delivery and handling Factory shipment Prior to shipment the Kensa Evo Single Compressor Heat Pump is tested calibrated and inspected to ensure proper operation Receipt of shipmen...

Page 9: ...Single 1145x600x575 28 2 25 13 40 33 16 41 3 2 167 Single 1145x600x575 28 3 25 17 50 45 24 45 4 4 167 Single 1145x600x575 28 4 25 380 420V 50Hz 15 16 12 8 74 3 8 170 Single 1145x600x575 28 3 75 The f...

Page 10: ...sed on 30 to 35C 28 5 5 7 30 001C Ground based on 0 to 4C 28 4 11 30 002C 13kW Evo Load based on 30 to 35C 37 9 10 1 30 002C Ground based on 0 to 4C 39 2 17 1 30 003C 17kW Evo Load based on 30 to 35C...

Page 11: ...3 30 002C Pump Curve Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation Installation General product information Safety in...

Page 12: ...re without consulting Kensa first 10 An electrical isolation switch should be fitted close to the heat pump 11 Existing heating systems should be power flushed and inhibitors should be added 4 2 Under...

Page 13: ...should be capable of absorbing the minimum thermal load of the heat pump This minimum load is approximately 25 for single compressor heat pumps Please Note The above drawing is a schematic only and a...

Page 14: ...This radiator can be positioned in areas such as halls or bathrooms Kensa would always recommend fitting an expansion vessel on the heating distribution circuit Please Note This drawing is a schemati...

Page 15: ...s 4 4 2nd Set point Architecture Please Note The above drawing is a schematic only and additional valves and fittings maybe required Heat Pump settings sheet Warranty Fault Finding Controller Mechani...

Page 16: ...ption needs to be specified at time of ordering Warning when a heat pump is used for heating domestic hot water it may not get the water hot enough to kill the dangerous Legionella that can breed in h...

Page 17: ...oiler is used and the pipe is well insulated The system uses a return loop however instead of connecting to the tank it is connected to the tank outlet A timed water pump is also used and a flow boile...

Page 18: ...bles the towel rail to operate during periods when space heating is not required i e the summer Kensa would recommend that any towel rails should either be installed as a separate dedicated primary ci...

Page 19: ...f 84 This page is intentionally blank Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation Installation General product info...

Page 20: ...or installed Do not store or transport the Evo on it s side Remove the 4 transit bolts before fitting the unit into its final position Warning The Evo is approximately 200kg and safe handling procedur...

Page 21: ...ii Remove the two transit bolts M5 positioned as shown below from the front of the unit iii Remove the two transit bolts M5 positioned as shown below from the rear of the unit Heat Pump settings sheet...

Page 22: ...es are adequately supported where necessary pipes are properly insulated and concentrations of inhibitor where added are correct The appliance and any metal pipes should be properly earthed A water tr...

Page 23: ...building The expansion vessel on the ground side is optional in most cases It maintains the pressure within the ground loop as the pipe relaxes A suitably sized vessel would be 4l 225 x 195mm and is a...

Page 24: ...om the Slinky manifold as per the illustration below Suit able connections include Speedfit or compression fittings Do not use any Hot work methods v The Evo can accept pipes from the left right or to...

Page 25: ...ing manifold according to the Illustration above ix The heating distribution side should also have an appropriate sized expansion vessel and WRAS approved make up kit installed in an accessible positi...

Page 26: ...onitoring Service Packages it is recommended that the MCS document MCS Domestic RHI Metering Guidance V1 0 is consulted The section below covers meter ready installations only 4 6 6 1 Meter Ready Inst...

Page 27: ...to record the total heat output from the heating system excluding individual room heaters and immersion heating the latter of which will be mon itored through electricity sensors Therefore if there a...

Page 28: ...or other system Whether the heat pump has a single phase or three phase connection Notes on making an installation meter ready Heat meters that have been used by BEIS in their metering programmes in t...

Page 29: ...pump front cover by unscrewing the 1 x 5mm posidrive screw on the top of the heat pump See section 4 6 ii Remove the top panel and the rear top panel See below iii remove the electronics cover plate...

Page 30: ...m 4 7 1 Cable entry points Push out cable entry points are positioned at the rear of the electrics tray These can be pushed out using a screw driver or similar tool Do not use fingers otherwise injury...

Page 31: ...e dependant the site electrician should and is responsible for calculating this The isolator should not be mounted on the casing space heating to an indirect coil in the DHW tank See DHW schematic Sec...

Page 32: ...wer Supply terminals E L N Heat Pump Enable Signal No Call 0 50V Call 120V 50V Call voltages 120V are not permitted 4 7 3 2 Main PCB Terminals DO8 and DO9 must use an external power supply and relay S...

Page 33: ...ected to the Heat Pump DI4 2nd Heating Signal Live return 240V AC 1A On signal call for a second heating set point returned from space heating timeclocks control devices connected to the Evo This allo...

Page 34: ...h an external relay to operate the immersion heater settable via the controller The immersion heater must be powered by a separate external power supply DO9 Supplementary Heat Signal Normally open vol...

Page 35: ...o DHW time clock remove DHW enable link Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation Installation General product in...

Page 36: ...and connection to DHW time clock remove DHW enable link Safety information General product information Installation Mechanical installation Electrical installation Mechanical set to run Controller Fa...

Page 37: ...connection to DHW time clock remove DHW enable link Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation Installation Gener...

Page 38: ...point function underfloor and radiators Enable Signal link removed Safety information General product information Installation Mechanical installation Electrical installation Mechanical set to run Co...

Page 39: ...The weather compensation sensor is supplied in a small waterproof enclosure Kensa strongly suggest that the heatpump should be run for at least one week after commissioning before the weather compens...

Page 40: ...1 BSP male to 28 mm compression fittings are required to enable the pump to be connected to the slinky manifold using 28 mm Speedfit or similar pipe and elbows These are readily available from plumbi...

Page 41: ...evel in the dustbin does not start to drop then repeat the pump priming No water V1 flow return Fig 34 Slinky manifold connections Fig 33 Slinky purging kit connected to a manifold Clarke Purge Pump P...

Page 42: ...elled from the return pipe Fig 36 viii After the air has been removed it is advisable that before the antifreeze is added the system is leak tested to BS805 Section 11 3 3 4 See 5 1 2 2 if this didn t...

Page 43: ...g the system i Open all valves EXCEPT THE DISCHARGE PURGE CONNECTION Keep a close eye on the level of water in the dustbin and start the purge pump This should pressurise the whole system If the level...

Page 44: ...t is needed A high pressure pump or a manually operated pump 2 stop valves 1 manometer 0 16 bar A de aeration device if any point of the ground array is at a high point where air can collect Test proc...

Page 45: ...m OD To From Slinky 28mm OD Return Purge Fill Connection Return Purge Fill Connection Fig 38 Graphical Test Procedure The ground array has passed the test if the pressure difference pressure drop betw...

Page 46: ...ustable spanner can be used Open the valves on the manifold to the following position Start the purge pump being careful that the return pipe to the dustbin is secure iv If the water level in the dust...

Page 47: ...d off according to the disposal instructions in section 8 or retained for topping up the system To mix the antifreeze around the ground arrays thoroughly it is advised that the ground array circulatio...

Page 48: ...ads at least 2 bar Close the mains cold water supply valve fully vii Check that the heating distribution system pressure reads at least 0 5 bar If the pressure is lower than this find the mains cold w...

Page 49: ...p will be carried out remotely via phone by a Kensa commissioning engineer and a heat pump commissioning certificate and checklist issued on completion Please contact Kensa Heat Pumps to book a commis...

Page 50: ...6 1 On Start up On initial start up the following screen is displayed Following this the screen will default to the home screen If there is no activity the screen will au tomatically dim after 10 min...

Page 51: ...ssor unit If the icon is flashing it indicates there is a call on the compressor however the compressor has not had the required minimum stop period 6 minutes since it was last operational Unit is in...

Page 52: ...eratures and pressures to aid fault finding Commissioning Enters the commissioning menu Error Log Logs every warning and fault that occurs and logs when they are cleared Settings Enters the settings m...

Page 53: ...from the ground T5 Temperature of the thermal transfer fluid leaving the heat pump to the ground T6 Temperature of the thermal transfer fluid leaving the heat pump to the ground This is only displayed...

Page 54: ...ction LP P3 Current pressure measured within the suction pipe of the left hand compressor in a twin unit or single compressor model The fault set point is shown below Discharge HP P5 Current pressure...

Page 55: ...he compressor only It is not the system or heat pump COP SCoP or SPF but should provide a good indication into how the compressor is performing For an accurate COP electrical meters and heat meters ne...

Page 56: ...r the last 37hours and is a useful tool to help with intermittent fault finding The unit itself holds data further back which can be accessed only by a Kensa Engineer The readings recorded are T2 Temp...

Page 57: ...in the suction pipe of the left hand compressor in a twin unit or single compressor model P4 Current pressure measured within the suction pipe of the right hand compressor in a twin unit The fault set...

Page 58: ...ler or not During a pasteurisation a call signal is sent to an external relay to operate the immersion heater on a separate supply voltage Duration HH MM Duration of the pasteurisation cycle Frequency...

Page 59: ...is 45o C the amount of continuous compressor run time while the return temperature is below 35o C before the supplementary heat is called for Cut In Diff o C The set difference between the return temp...

Page 60: ...11 using the Number Pad 6 5 Commissioning Menu Safety information General product information Installation Mechanical installation Electrical installation Mechanical set to run Controller Fault Findi...

Page 61: ...above allows the load pump ground pump compressor compressor 1 and 2 for twins and DHW diverter valve to be operated In order for the compressor s to be function tested both water pumps need to be on...

Page 62: ...on Tests will cancel themselves once the page is navigated from Pressing the Back button will return to the Commissioning menu 6 5 2 Commissioning Set Up Press Setup to commission the heat pump Safety...

Page 63: ...zone of underfloor which requires a lower temperature 30o C can be controlled by one timeclock and a zone of radiators requiring a higher temperature 40o C by a second timeclock If both call signals...

Page 64: ...ial which is used to indicate low flow on the cooling distribution side If there is low flow the temperature differential between the flow and return temperatures increases For example if the differen...

Page 65: ...rature at which the weather compensation starts to operate Degree Per Degree Gradient This is the multiplier of the number of degrees that the water set point changes for each degree change sensed in...

Page 66: ...to when the compressor is not operational A flow on the load side is always required when the heat pump is operating as it enables the temperature of the heating distribution to be continually and ac...

Page 67: ...up 6 5 2 7 Commissioning set up page 2 6 5 2 8 Commissioning set up page 2 Supplementary Heating Supplementary heat provides a signal to a secondary heat source when the heat pump detects it cannot m...

Page 68: ...mount of time before a second DHW cycle is allowed to restart following a completed DHW cycle During this period the heat pump can will provide space heating if there is a call for this but will not e...

Page 69: ...freeze is required in the distribution side to avoid freezing occurring in the heat pumps heat exchanger and possible damage to the unit If Continue without anti freeze is selected your heat pump warr...

Page 70: ...ch sets the speed of the ground pump to its set back speed For passive cooling additional equipment and set up is required 6 5 2 13 Commissioning set up page 2 Default Reset Safety information General...

Page 71: ...default settings A confirmation display will be displayed Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation Installation...

Page 72: ...lt was cleared are recorded The list can be navigated by using the up and down arrows Over a 1000 events can be recorded in the error log and displayed on screen with further errors recorded internall...

Page 73: ...et in minutes By enabling the error sound different frequencies of beep can be assigned for a fault or warning sound 6 7 Settings Heat Pump settings sheet Warranty Fault Finding Controller Mechanical...

Page 74: ...s the date and time to be set Safety information General product information Installation Mechanical installation Electrical installation Mechanical set to run Controller Fault Finding Warranty Heat P...

Page 75: ...regarding the unit 6 8 My Product Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation Installation General product informa...

Page 76: ...ing Pressure in ground side is below the low pressure ground side limit P2 Top up the ground pressure to clear error Check water pressure setup ground side The fault should clear by raising the pressu...

Page 77: ...section Potential loss of refrigerant refer to Kensa Technical Support Department HTPL Fault Pressure in distribution side exceeds the high pressure load side limit P1 Release pressure to clear error...

Page 78: ...ted Refer to Kensa Technical Department E2 Fault T2 Temperature Probe Error T2 flow return temperature probe is faulty or disconnected Refer to Kensa Technical Department E3 Fault T3 Temperature Probe...

Page 79: ...f 84 This page is intentionally blank Heat Pump settings sheet Warranty Fault Finding Controller Mechanical set to run Electrical installation Mechanical installation Installation General product info...

Page 80: ...without charge to the Buyer replace or repair any Parts which cause the Kensa Evo Ground Source Heat Pump to be inoperable however if Kensa Heat Pumps Ltd elects to provide replacement Parts it shall...

Page 81: ...ld be appended to the claim If a claim for compensation is made after the deadline specified above or if a commissioning certificate cannot be produced the guarantee shall not apply 8 1 7 Replacement...

Page 82: ...debris Yes No Ground arrays leak tested according to BS805 Section 11 3 3 4 Yes No Type of Purge Pump Used Antifreeze quantity Antifreeze concentration Sample 1 Sample 2 Heat Pump Settings Temperatur...

Page 83: ...ance Load Ground Compressor Performance Compressor COP Run Hours Comp 1 Comp 2 Input Voltage Input Voltage Domestic Hot Water Lock Out Minimum Stopping Time Excessive Running Time Cut Out Comp 1 Comp...

Page 84: ...Active Cooling Active Cooling Enabled Disabled Antifreeze Concentration Load Side Heat Pump Left In Good Working Order Demonstration and Handover of Heat Pump Completed Client Sign Off Date Comments...

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