Kenmore 106.89553100 Technical Education Download

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REFRIGERANT RECOVERY AND CHARGING PROCEDURES

6-1

Section 6:

Refrigerant Recovery

and Charging

Procedures

This section provides service parts access, removal and

Installation information concerning KitchenAid, Maytag and

Whirlpool dual evaporator French Door Refrigerators.

Representitive Examples of Equipment, Tools and

Supplies

Equipment, Tools and Supplies

Key Components

Phase One: Initial Hook Up

Phase Two: Refrigerant Recovery

Phase Three: Make Repairs

Phase Four: Evacuation

Phase Five: Charging

Summary of Contents for 106.89553100

Page 1: ...TECHNICAL EDUCATION 2013 15 UNDER COUNTER ICE MAKERS WITH FILTER KENMORE MODELS 106 89592100 106 89599100 106 89593100 106 89553100 ...

Page 2: ...g purposes only Always use the Wiring Diagram supplied with the product when servicing the ice maker GOALS AND OBJECTIVES The goal of this Service Manual is to provide information that will enable the In Home Service Professional to properly diagnose malfunctions and repair the New Design 15 Under Counter Ice Makers with Filter The objectives of this Service Manual are to Understand and follow pro...

Page 3: ...System 3 2 Refrigeration System 3 2 Water System 3 4 Electrical System 3 4 Operational Modes 3 5 SECTION 4 Component Access Front Grille Components 4 2 Ice Bin Components 4 3 Ice Maker Top Components 4 7 Machine Compartment Components 4 10 SECTION 5 Diagnostics and Troubleshooting Safety 5 2 Service Diagnostics 5 3 Troubleshooting 5 8 SECTION 6 Refrigerant Recovery and Charging Procedures Sealed S...

Page 4: ...ON n 1 1 Section 1 General Information This section provides general information concerning 2013 New Design 15 Ice Makers n Ice Maker Safety n Model Numbers n Model Serial Number Label n Tech Sheet Location n Dimensions ...

Page 5: ... alert symbol and either the word DANGER or WARNING These words mean follow instructions instructions DANGER WARNING IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of fire electric shock or injury when using your ice maker follow these basic precautions SAVE THESE INSTRUCTIONS Plug into a grounded 3 prong outlet Do not remove ground prong Do not use an adapter Do not use an extension cor...

Page 6: ...k the status of your water filter If the ow and the words ORDER FILTER appear der a new filter If the filter indicator light is hat you replace the filter not necessarily in your water supply While nder standard laboratory conditions actual water use only at is microbiologically unsafe or of unknown disinfection before or after the system section for the Manufacturer s name address Refer to the Wa...

Page 7: ...1 4 n GENERAL INFORMATION Model Numbers KENMORE 106 89592100 106 89599100 106 89593100 106 89553100 Introductory Models KENMORE 2013 NEW DESIGN ICE MAKERS WITH FILTER ...

Page 8: ...GENERAL INFORMATION n 1 5 Model Serial Number Labal Tech Sheet Location MODEL SERIAL NUMBER LABEL ϴ Z s s E d E d d Zz d ϱϬη D E ͲϮϬϭϯ dϯ tĂƚĞƌ sĂůǀĞ dĞĐŚ ŚĞĞƚ ...

Page 9: ... in 15 Depth 23 1 8 Height 34 3 8 Width 14 7 8 Depth Closed Excluding Handles 23 1 8 Depth Excluding Doors 21 1 2 Depth With Door Open 90 Degree 36 7 8 Gross Weight 98 Maximum Height 34 3 8 Minimum Height 33 7 8 Net Weight 90 Offset Cabinet Door Handle 90 2 5 8 Width Doors Open 90 Degrees 14 7 8 Width of Cabinet Only 14 7 8 Width with Doors Closed 14 7 8 Dimensions ...

Page 10: ...ions This section provides operational use and care information for 2013 New Design 15 Ice Makers n TABLE OF CONTENTS n PROTECTION AGREEMENTS n WARRANTY n ICE MAKER SAFETY n INSTALLATION INSTRUCTIONS n ICE MAKER USE n ICE MAKER CARE n TROUBLESHOOTING n PERFORMANCE DATA SHEET n SERVICE NUMBERS ...

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Page 14: ...ur safety and the safety of others are very important We have provided many important safety messages in this manual and on your appliance Always read and obey all safety messages This is the safety alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words m...

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Page 20: ...RP HLWKHU VLGH RI WKH LFH PDNHU 1 4 8 cm 23 58 4 cm 2 1 5 cm 3 8 cm 1 2 54 cm A D C B Electrical Shock Hazard Plug into a grounded 3 prong outlet Do not remove ground prong Do not use an adapter Do not use an extension cord Failure to follow these instructions can result in death fire or electrical shock WARNING WARNING Excessive Weight Hazard Use two or more people to move and install ice maker F...

Page 21: ...MENDED SOLUTIONS Ice Maker Runs But Produces No Ice Check that the control is turned on Check that the water supply is properly connected and turned on If the drain cap is loose water will empty from the water pan and you will have eit the drain cap Clean the drain tube Check that there are no kinks in the drain line Ice Maker Runs But Produces Very Little Ice If the accelerated ice production fea...

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Page 29: ...XDOLILHG SOXPEHU WR GHWHUPLQH WKH EHVW PHWKRG WR UHGXFH WKH VXSSO ZDWHU SUHVVXUH SVL LV UHFRPPHQGHG Ice Maker Operation Scan the code at left with your mobile device or visit https jennair custhelp com for recommendations that may help you avoid a service call Problem Solver Electrical Shock Hazard Plug into a grounded 3 prong outlet Do not remove ground prong Do not use an adapter Do not use an e...

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Page 31: ...7HPSHUDWXUH 6HUYLFH ORZ 5DWH LW RU HOO SVL N3D JSP SP SVL 16 LV D UHJLVWHUHG WUDGHPDUN RI 16 QWHUQDWLRQDO Plumbing Problems Ice Maker Water Filtration System Model P6GEG2KL P6KG2KL P6WG2KL Capacity 2000 Gallons 7571 Liters This system has been tested according to NSF ANSI Standards 42 for the reduction of the substances listed below The concentration of the indicated substances in water entering t...

Page 32: ...os países MC Marque de commerce MD Marque déposée de Sears Brands LLC 7 13 Printed in U S A Impreso en EE UU Imprimé aux É U W10568967A 2013 KCD IP LLC Registered Trademark TM Trademark of KCD IP LLC in the United States or Sears Brands LLC in other countries Marca registrada TM Marca de comercio de KCD IP LLC en Estados Unidos o Sears Brands LLC en otros países MC Marque de commerce MD Marque dép...

Page 33: ...tion 3 Theory of Operation This section provides general information concerning the theory of operation for New Design 15 Ice Makers n Operating Systems n Refrigeration System n Water System n Electrical System n Operational Modes ...

Page 34: ...cking the airflow through the condenser If there is white scale buildup in the ice maker s water or freezing system you should clean the ice maker If the drain cap is loose water will empty from the water pan and you will have either thin ice or no ice Tighten the drain cap Ensure that the cutter grid is securely in place and that its harness plug is connected Check that water filter is properly i...

Page 35: ...THEORY OF OPERATION n 3 3 Operating Systems Cont WRU SODWH VR WKDW WKH LFH TXLFNO DQG HYHQO EXAMPLE of Ice Maker Sealed System ...

Page 36: ...erature of the machine compartment exceeds 115 degrees F If it does then during the next harvest cycle the condenser fan remains on to cool the area 5 VDC is supplied to the Thermistor DWHU LVWULEXWRU YDSRUDWRU DWHU 5HFLUFXODWLRQ 3XPS 5HVHUYRLU 3DQ DWHU HYHO 6HQVRU 5HVHUYRLU UDLQ 3XPS DWHU 5HWXUQ 7XEH DWHU 9DOYH 2XWOHW 7XEH 0HDVXUHG LOO DWHU QOHW 9DOYH URP DWHU 6XSSO LQ UDLQ 0DQXDO UDLQ UDLQ 2YHUÀ...

Page 37: ...l to the selected water level setting The touch sensor is used toaccurately fill to the correct volume Depending on the ice thickness setting the fill level is calculated by the amount of time it takes the water to reach the touch sensor with a max time of 3 min Thin Ice uses 35 ounces 1035cc Normal Ice 38 9 ounces 1153cc and Thick Ice 40 9 ounces 1212cc Operating Systems Cont OPERATIONAL MODES ma...

Page 38: ... tem perature begins to rise When the evaporator thermistor reaches the set temperature 52 F or 33 8 F when the unit thermistor is above 115 F the unit switches to the Freeze mode This cycling between Freeze and Harvest continues until the ice bin is full The electronic control board operates the vari ous components and systems in the ice maker for each of the Freeze and Harvest modes CLEAN MODE E...

Page 39: ... Bin Components n Door Removal Reversal Side Swing Only n Ice Bin Door Removal n Door Gasket Service n Removing Reservoir Cover n Heater Grid Removal n Removing the Bin Thermistor n Accessing Ice Bin Electrical Connections n Removing Reservoir and Pumps n Removing Recirculation Pump n Removing Water Level Sensor n Removing Drain Pump n Ice Maker Top Components n Removing Top n Accessing the Contro...

Page 40: ...he 4 screws holding grille Pull out on the bottom of the grill and then down See Figure 2 NOTE It may be necessary to push back on the top of the ice maker to drop and remove the front cover from the hinge plate Make sure the white divider is in place to prevent condenser air bypass WARNING Electrical Shock Hazard Disconnect power before servicing Failure to do so can result in death or electrical...

Page 41: ... plates and remove door See Figure 6 dOOr gaskET sErvicE 3 The door gasket can replaced on any style and size ice maker by simply pulling off the old gasket and inserting the new one in it s place NOTE The door does not need to be removed from the product to accomplish this See Figure 7 5 Pull out the water valve and disconnect the rear water tube and electrical connection See Figure 5 FIGURE 7 FI...

Page 42: ...e harnesses Slide out the heater assembly NOTE A visual check and a resistance can be made of the heater wire The heater grid operates on 9 4 VAC Resistance is 5 OHMS See Figure 10 Ice Bin Components cont FIGURE 8 ϮϬϭϯ dZ E d dZ E Z ϲ hE Z d E Kt dK KDWKE Ed ϭϴ ZKW KtE KKZ ŝŐƵƌĞ ϭ Đ 5 Lift up the ice scoop storage compartment as you pull out on the bottom of the cover See Figure 9 FIGURE 9 ϮϬϭϯ dZ...

Page 43: ...e Figure 13 NOTE If one of the pumps is not functioning during the diagnostic check a resistance reading can be made Approximately 3 6 OHMS of resistance should be measured across the recirculation pump and the drain pump If a pump checks good but did not operate during the diagnostic test make sure all the connections are tight and retry the operation before replacing the pump FIGURE 13 FIGURE 14...

Page 44: ...evel sensor cannot be checked with a meter use the diagnostic program step 10 See Figure 17 FIGURE 16 FIGURE 17 t Z WKK KZWKZ d KE KE Ed t d Z s E KZ Zz d t Z WKK KZWKZ d KE KE Ed t d Z s E KZ Zz d rEmOviNg draiN pump 14 Remove screw and pump NOTE It s normal for the impeller and stator to separate when removed If the pump is going to be reassembled for use check the seals See Figure 18 FIGURE 18 ...

Page 45: ...de of the control housing See Figure 21 FIGURE 19 t Z WKK KZWKZ d KE KE Ed ϭϵ Z DKs E dKW Zz d ϱϬη D E ͲϮϬϭϯ dϯ 3 Remove the 2 hex head screws located in the back of the unit Raise the top NOTE Lay a board across the cabinet under the top and then cover with a protective blanket The board and blanket are needed to provide a working area when the control compartment is separated from the top See Fi...

Page 46: ... KZD Z Zz d ϱϬη D E ͲϮϬϭϯ dϯ ZĞĚ ZĞĚ ϭϮ ϴ s ĞƐƐ ƚŚĂŶ Ϯ K D ZĞƐŝƐƚĂŶĐĞ ůƵĞ ůƵĞ ϵ ϰ s ĞƐƐ ƚŚĂŶ Ϯ K D ZĞƐŝƐƚĂŶĐĞ ůĂĐŬ tŚŝƚĞ ϭϮϬ s ϰ K D ZĞƐŝƐƚĂŶĐĞ t Z WKK KZWKZ d KE KE Ed h Z Ed Z K Z Z DKs h Z Ed Z K Z Z DKs FIGURE 25 accEssiNg ThE cONTrOL cOmparTmENT NOTE This procedure will prove challenging the first time attempted 5 5 hex head screws will need to be removed while supporting the top Grasp the ce...

Page 47: ...COMPONENT ACCESS n 4 9 FIGURE 26 rEmOviNg maiN cONTrOL BOard 9 Release retainers to remove main control board See Figure 26 Ice Maker Top Components cont Notes ...

Page 48: ...used FIGURE 28 t Z WKK KZWKZ d KE KE Ed Ϯϱ Zz d ϱϬη D E ͲϮϬϭϯ dϯ t Z WKK KZWKZ d KE KE Ed Ϯ Zz d ϱϬη D E ͲϮϬϭϯ dϯ faN iNducTOr aNd ThErmisTOr NOTE 2 new components on this Ice Maker An inductor coil is wired in series red wire with the condenser fan motor It s purpose in life is to smooth out voltage spikes The unit Thermistor 2 white wires signals the control board if the temperature of the machi...

Page 49: ...ONENTs 1 Unplug ice maker or disconnect power NOTE To replace compressor condenser fan motor blade or hot gas defrost valve raise the cabinet off the base 2 Remove the 2 base screws See Figure 32 3 Unplug the ice maker plug from the condensate pump See Figure 30 4 Remove 4 screws indicated by arrows See Figure 30 5 Pull the condensate pump out of the machine compartment Remove the vent tube hose c...

Page 50: ...4 12 n COMPONENT ACCESS Machine Compartment Components cont 4 Tip the cabinet forward and install 4x4 blocks or equivalent to support cabinet See Figure 34 Notes FIGURE 34 ...

Page 51: ...heet shipped with the refrigerator n Safety n Service Diagnostics n Entering Diagnostic Mode n Tech Sheet Diagnostic Chart n Flush Mode n Freeze Cycle n Harvest Mode n Clean Cycle n Troubleshooting n Compressor Resistances n Wiring Schematic n Voltage Test Point Chart n Locating Test Points in Control Compartment n Main Board Connector Identification n Evaporator Thermistor n Concealed Reed Switch...

Page 52: ...from the appliance to prevent potential injury DANGER Electrical Shock Hazard Only authorized technicians should perform diagnostic voltage measurements After performing voltage measurements disconnect power before servicing Failure to follow these instructions can result in death or electrical shock WARNING Electrical Shock Hazard Disconnect power before servicing Failure to do so can result in d...

Page 53: ...er before servicing Failure to do so can result in death or electrical shock Replace all parts and panels before operating IMPORTANT Always used the Technical Data Sheet shipped with the product The tech sheet information depicted in this Job Aid is an example only ENTERINg dIAgNOsTIc MOdE Entering and using the diagnostic routine takes a little practice to become familiar with the process Utilize...

Page 54: ...ϯ Z E EK d DK Zz d ϱϬη D E ͲϮϬϭϯ dϯ ĞĂƐĞ ďŽƚŚ ďƵƚƚŽŶƐ ǁŚĞŶ Ăůů ƵƐĞƌ ŝŶƚĞƌĨĂĐĞ Ɛ ďĞŐŝŶ ƚŽ ĨůĂƐŚ Ĩ ŶŽ ďƵƚƚŽŶ ŝƐ ƉƌĞƐƐĞĚ ǁŝƚŚŝŶ ϱ ƐĞĐŽŶĚƐ ƚŚĞŶ ƚŚĞ ƉƌŽĚƵĐƚ ŐŽĞƐ ŝŶƚŽ ƚŚĞ ŵĂƚŝĐ ĚŝĂŐŶŽƐƚŝĐ ŵŽĚĞ ƵƐĞĚ Ăƚ ƚŚĞ ĂƐƐĞŵďůǇ ƉůĂŶƚ ĂĐŚ ĐŽŵƉŽŶĞŶƚ ŝƐ ĐǇĐůĞĚ ƐĞĐŽŶĚƐ Ğ DĂǆ ĐĞ ďƵƚƚŽŶ ŵŽǀĞƐ ĚŽǁŶ ƚŚƌŽƵŐŚ ĞĂĐŚ ƐƚĞƉ Žǁ Ă ĨĞǁ ƐĞĐŽŶĚƐ ĨŽƌ ƵŶŝƚ ƚŽ ƌĞŐŝƐƚĞƌ ĚŝĂŐŶŽƐƚŝĐ ŵŽĚĞ To exit manual diagnostics mode without stepping throu...

Page 55: ...S TROUBLESHOOTING n 5 5 Service Diagnostics cont TEch shEET dIAgNOsTIc chART Entering and using the diagnostic routine takes a little practice to become familiar with the process 22 Aug 2013 08 50 56 EDT RELEASED ...

Page 56: ...KE Ed ϯϰ h DK Zz d ϱϬη D E ͲϮϬϭϯ dϯ ůƵƐŚ DŽĚĞ ʹ ǇĐůĞƐ ŽŶĐĞ ĞǀĞƌǇ ƚŝŵĞ ƚŚĞ ƵŶŝƚ ŝƐ ƚƵƌŶĞĚ ŽŶ dŝŵŝŶŐ ĞƋƵĞŶĐĞ hŶƚŝů ƌĞƐĞƌǀŽŝƌ ĨŝůůƐ DĂǆ ϯ ŵŝŶƵƚĞƐ dŝŵĞ с ϭ ŵŝŶƵƚĞ dŝŵĞ с ϮϬ ĞĐŽŶĚƐ ŝůů ƌĞƐĞƌǀŽŝƌ ƚŽ ŵĂƚĐŚ ƚŚŝĐŬŶĞƐƐ ƐĞƚƚŝŶŐ DĂǆ ϯ ŵŝŶƵƚĞƐ FREEZE cYcLE The freeze cycle normally takes 25 35 minutes depending on ambient conditions and thickness setting Z z ƌĞĞǌĞ ǇĐůĞ ƌĞĞǌĞ ǇĐůĞ hŶĚĞƌ EŽƌŵĂů ŽŶĚŝƚŝŽŶƐ Ɛ Ϯϱ dŽ...

Page 57: ...the harvest cycle takes varies Maximum time is 16 minutes cLEAN cYcLE The clean cycle sequence chart emphasize that hard water necessitates frequent cleaning Technicians should emphasize the need for scheduled cleaning of the unit to prevent mineral build up causing hanging slabs of ice ...

Page 58: ...m the appliance to prevent potential injury DANGER Electrical Shock Hazard Only authorized technicians should perform diagnostic voltage measurements After performing voltage measurements disconnect power before servicing Failure to follow these instructions can result in death or electrical shock compressor resistances 1 Unplug ice maker or disconnect power note This is one of the few remaining a...

Page 59: ...DIAGNOSTICS TROUBLESHOOTING n 5 9 Troubleshooting cont WIRINg schEMATIc ...

Page 60: ...NSFORMER 120VAC OUTPUT TO HOT GAS VALVE 12 8 VAC INPUT FROM TRANSFORMER 12 8 VAC OUPUT TO RECIRCULATING PUMP 12 8 VAC OUPUT TO DRAIN PUMP 14 VDC OUTPUT TO USER INTERFACE COMMUNICATION BIN Thermistor 1 to 4 VDC EVAP Thermistor 1 to 4 VDC Unit Thermistor 1 to 4 VDC 5VDC Reed Switch 5VDC INPUT Water Level Switch When Water Present MAIN CONTROL P8 6 BK WH P8 4 BR P8 7 WH P8 8 RD J1 J1 4 OR BK J1 1 BK ...

Page 61: ... KDW ZdD Ed Zz d ϱϬη D E ͲϮϬϭϯ dϯ ŝůƚĞƌ ǁŝƚĐŚ ZĞĞĚ ǁŝƚĐŚ dƌĂŶƐĨŽƌŵĞƌ ŽŶƚƌŽů ŽĂƌĚ MAIN BOARd cONNEcTOR IdENTIFIcATION t Z WKK KZWKZ d KE KE Ed ϰϭ D E K Z KEE dKZ Ed d KE Zz d ϱϬη D E ͲϮϬϭϯ dϯ Wϰ Wϱ Wϳ Wϴ Wϭ WϮ Wϯ ϭ ϭ ϭ ϭ ϭ ϭ ϭ This picture identifies the location of the control board pin connectors Refer to the tech sheet that s packed with the product ...

Page 62: ...ime of 25 min The evap thermistor is only used to end a harvest cycle t Z WKK KZWKZ d KE KE Ed s WKZ dKZ d ZD dKZ Zz d ϱϬη D E ͲϮϬϭϯ dϯ ϰϮ cONcEALEd REEd sWITch A strong magnet can be used to actuate the reed switch Another option is if the control compartment has been accessed a resistance check can be made Door closed near zero OHMS resistance KE Z t d KE K KE Z t d KE K ...

Page 63: ... is relatively easy as long as the installer uses the components included in the kit and make no substitutions or try to reuse old components Follow the instruction sheet and DO NOT substitute drain hose Use the corrugated hose only t Z WKK KZWKZ d KE KE Ed ϭϵϬϭ WhDW d Zz d ϱϬη D E ͲϮϬϭϯ dϯ ϭϱ ĂŶĚ ϭϴ D ŽǀĞƌƐ WƵŵƉ sĞŶƚ dƵďĞ WƵŵƉ ŽƌƌƵŐĂƚĞĚ ƌĂŝŶ ŽƐĞ ĂƌĚǁĂƌĞ ĂŐ ŶƐƚƌƵĐƚŝŽŶ ŚĞĞƚ ...

Page 64: ...al and Installation information concerning KitchenAid Maytag and Whirlpool dual evaporator French Door Refrigerators n Representitive Examples of Equipment Tools and Supplies n Equipment Tools and Supplies n Key Components n Phase One Initial Hook Up n Phase Two Refrigerant Recovery n Phase Three Make Repairs n Phase Four Evacuation n Phase Five Charging ...

Page 65: ...ECOVERY AND CHARGING PROCEDURES Sealed System Repair WARNING Electrical Shock Hazard Disconnect power before servicing Failure to do so can result in death or electrical shock Replace all parts and panels before operating ...

Page 66: ...Ő ďůĂŶŬĞƚ ͻ ŝƌĞ ǆƟŶŐƵŝƐŚĞƌ ĞĂƚĞĚ ĐŚĂƌŐŝŶŐ ĐǇůŝŶĚĞƌ ͻ ϭ Ϯ ǁƌĞŶĐŚ ϳ ϭϲ ǁƌĞŶĐŚ WůŝĞƌƐ dƌŝĂŶŐůĞ ŝůĞ ͻ ĂŶĚ ƐƐŽƌƚĞĚ ŚĂŶĚ dŽŽůƐ dĞŵƉŽƌĂƌǇ ĂĐĐĞƐƐ sĂůǀĞƐ ͻ ŝŐŚ ĂƉĂĐŝƚǇ ĚƵĂů ƐƚĂŐĞ sĂĐƵƵŵ ƉƵŵƉ ͻ ϰ ĐĨ Žƌ ŐƌĞĂƚĞƌͿ WW Ͳ WĞƌƐŽŶĂů WƌŽƚĞĐƟŽŶ ƋƵŝƉŵĞŶƚ Ͳ ͻ ƉƉƌŽǀĞĚ ǇĞ WƌŽƚĞĐƟŽŶ ϭϯϰ ĞĂƚĞĚ ŚĂƌŐŝŶŐ ǇůŝŶĚĞƌ ĂŶĚ ŚĂƌŐŝŶŐ ŽƐĞ ͻ Žƌ ůĞĐƚƌŽŶŝĐ ZĞĨƌŝŐĞƌĂŶƚ ĐĂůĞ ͻ sKD DƵůƟŵĞƚĞƌ ĂŶĚ ůĂŵƉ KŶ ŵŵĞƚĞƌ ͻ dƵďŝŶŐ ƵƩĞƌƐ ͻ ĞĂƚ ƵŶ ͻ ƌŝĞƌ ǁ...

Page 67: ...Ĩ ǇŽƵ ĂůƌĞĂĚǇ ƉĞƌĨŽƌŵ ƐĞĂůĞĚ ƐǇƐƚĞŵ ƌĞƉĂŝƌƐ ǇŽƵ ŵĂǇ ŚĂǀĞ ƐŽŵĞ Žƌ Ăůů ŽĨ ƚŚĞƐĞ ŝƚĞŵƐ Ĩ ŶŽƚ ƚŚŝƐ ĞƋƵŝƉŵĞŶƚ ŝƐ ƌĞĂĚŝůǇ ĂǀĂŝůĂďůĞ ĨƌŽŵ ŵŽƐƚ ƌĞĨƌŝŐĞƌĂƟŽŶ ƐƵƉƉůǇ ŚŽƵƐĞƐ EŽƚĞ dŚĞƌĞ ĂƌĞ Ă ŶƵŵďĞƌ ŽĨ Ěŝī ĞƌĞŶƚ ŵĂŶƵĨĂĐƚƵƌĞƐ ŽĨ ƚŚŝƐ ĞƋƵŝƉŵĞŶƚ tŚŝƌůƉŽŽů ŝƐ ŶŽƚ ĞŶĚŽƌƐŝŶŐ ƐƉĞĐŝĮĐ ďƌĂŶĚƐ ĞǇ ŽŵƉŽŶĞŶƚƐ dŚĞ ŬĞǇ ĐŽŵƉŽŶĞŶƚƐ ƵƐĞĚ ŝŶ ƚŚŝƐ ƉƌŽĐĞƐƐ ĂƌĞ dŚĞ ϰ ǁĂǇ ŵĂŶŝĨŽůĚ ŐĂƵŐĞ ƐĞƚ ŚƵƚ Žī ǀĂůǀĞƐ Non dye ĚƌŝĞƌ ǁŝƚŚ ƐĐŚƌĂĚĞƌ...

Page 68: ...REFRIGERANT RECOVERY AND CHARGING PROCEDURES n 6 5 WŚĂƐĞ KŶĞ ŶŝƟĂů ŽŽŬ hƉ Sealed System Repair cont ...

Page 69: ...ĞĐŽǀĞƌǇ ƉƵŵƉ ŝŶůĞƚ ŚĂŶĚ ǀĂůǀĞ ϭϬ ŽŶŶĞĐƚ ŚŽƐĞ ĨƌŽŵ ƌĞĐŽǀĞƌǇ ƉƵŵƉ ŽƵƚůĞƚ ǀĂůǀĞ ƚŽ ƌĞĐŽǀĞƌǇ ĐǇůŝŶĚĞƌ ŚĂŶĚ ǀĂůǀĞ WŚĂƐĞ KŶĞ ŶŝƟĂů ŽŽŬ hƉ ǀŝ Ϯ Žƌ ĚƵĂů ĞǀĂƉŽƌĂƚŽƌ ƉƌŽĚƵĐƚƐͿ ŶƚĞƌ ƚŚĞ ƌĞĨƌŝŐĞƌĂƚŽƌ ĚŝĂŐŶŽƐƟĐ ƐĞƌǀŝĐĞ ŵŽĚĞ ĂŶĚ ĂĚǀĂŶĐĞ ƚŽ ƐƚĞƉ ϰ ƚŽ ŝŶƐƵƌĞ ƚŚĞ ϯͲǁĂǇ ŝƐ ŽƉĞŶ ƚŽ ďŽƚŚ Z ĂŶĚ ĐĂƉŝůůĂƌǇ ƚƵďĞƐ ϯ hŶƉůƵŐ Žƌ ĚŝƐĐŽŶŶĞĐƚ ƉŽǁĞƌ ƚŽ ƌĞĨƌŝŐĞƌĂƚŽƌ ϰ ZĞŵŽǀĞ ƚŚĞ ŵĂĐŚŝŶĞ ĐŽŵƉĂƌƚŵĞŶƚ ĐŽǀĞƌ ϱ ŶƐƚĂůů ŝŐŚ ĂŶĚ Žǁ ƐŝĚĞ ...

Page 70: ...ůŽǁ ƐŝĚĞ ŵĂŶŝĨŽůĚ ǀĂůǀĞ ϳ KƉĞŶ ŚŝŐŚ ƐŝĚĞ ŵĂŶŝĨŽůĚ ǀĂůǀĞ ϴ KƉĞŶ ŚŝŐŚ ƐŝĚĞ ƐŚƵƚ Žī ǀĂůǀĞ ϵ KƉĞŶ Žǁ ƐŝĚĞ ƐŚƵƚ Žī ǀĂůǀĞ ϭϬ ZĞĐŽǀĞƌ ƌĞĨƌŝŐĞƌĂŶƚ ĨƌŽŵ ďŽƚŚ ƚŚĞ ŚŝŐŚ ĂŶĚ ůŽǁ ƐŝĚĞ ŽĨ ƚŚĞ ƐǇƐƚĞŵ ϭϭ tŚĞŶ ƚŚĞ ŐĂƵŐĞƐ ŝŶĚŝĐĂƚĞ Ă ϰ ƐǇƐƚĞŵ ǀĂĐƵƵŵ ŚĂƐ ďĞĞŶ ĂĐŚŝĞǀĞĚ ĐůŽƐĞ ƚŚĞ ƌĞĐŽǀĞƌǇ ĐǇůŝŶĚĞƌ ŚĂŶĚ ǀĂůǀĞ ĂŶĚ ƐŚƵƚ Žī ƚŚĞ ƌĞĐŽǀĞƌǇ ƉƵŵƉ ϭϮ ZĞŵŽǀĞ ƚŚĞ ŚŝŐŚ ĂŶĚ ůŽǁ ƐŝĚĞ ŚŽƐĞƐ ĂŶĚ ƐŚƵƚ Žī ǀĂůǀĞƐ ĨƌŽŵ ƚŚĞ ĂĐĐĞƐƐ ǀĂůǀĞƐ ĂŶ...

Page 71: ...nt components before brazing 4 Make necessary repairs 5 Remove schrader valve from drier and install drier line and install Sealed System Repair cont viii 1 Remove temporary access valves damaged during repair 3 Install heat shields to protect the ice maker cabinet and adjacent components before brazing 4 Make necessary repairs 5 Remove schrader valve from drier and install drier line and install ...

Page 72: ...Ɖ ϳ KƉĞŶ ƚŚĞ ŝŶůĞƚ ǀĂůǀĞ ŽŶ ƚŚĞ ǀĂĐƵƵŵ ƉƵŵƉ ϴ KƉĞŶ ƚŚĞ s ǀĂůǀĞ ŽŶ ƚŚĞ ŵĂŶŝĨŽůĚ ϵ KƉĞŶ ƚŚĞ Z ǀĂůǀĞ ŽŶ ƚŚĞ ŵĂŶŝĨŽůĚ Sealed System Repair cont ŝǆ WŚĂƐĞ ŽƵƌ ǀĂĐƵĂƟŽŶ ϭ ŽŶŶĞĐƚ ŚŝŐŚ ĂŶĚ ůŽǁ ƐŝĚĞ ŵĂŶŝĨŽůĚ ŚŽƐĞƐ ƚŽ ƚŚĞ ĚƌŝĞƌ ĂŶĚ ƉƌŽĐĞƐƐ ƚƵďĞ ƐŚƵƚ Žī ǀĂůǀĞƐ Ϯ ŽŶŶĞĐƚ Ă ŚŽƐĞ ĨƌŽŵ ĞǀĂĐƵĂƟŽŶ ŵĂŶŝĨŽůĚ ŐĂƵŐĞ ǀĂůǀĞ ƚŽ ƚŚĞ ŝŶůĞƚ ŽĨ ƚŚĞ ǀĂĐƵƵŵ ƉƵŵƉ ϯ ŝůů ƚŚĞ ĐŚĂƌŐŝŶŐ ĐǇůŝŶĚĞƌ ǁŝƚŚ ĂŶ ĂĚĚŝƟŽŶĂů ŽƵŶĐĞ ŽĨ Zϭϯϰ ƚŚĂŶ ŝƐ...

Page 73: ...Ă ƐǇƐƚĞŵ Žƌ ĞƋƵŝƉŵĞŶƚ ůĞĂŬ ϭϴ Ĩ ƚŚĞ ǀĂĐƵƵŵ ƌĞŵĂŝŶƐ Ăƚ Ă ŵŝŶŝŵƵŵ ŽĨ Ϯϴ ĨŽƌ ϱ ŵŝŶƵƚĞƐ ƉƌŽĐĞĞĚ ƚŽ ƚŚĞ ĐŚĂƌŐŝŶŐ ƉŚĂƐĞ Sealed System Repair cont ǆ WŚĂƐĞ ŽƵƌ ǀĂĐƵĂƟŽŶ ĐŽŶƟŶƵĞĚͿ ϭϬ KƉĞŶ ƚŚĞ ŚŝŐŚ ƐŝĚĞ ŵĂŶŝĨŽůĚ ǀĂůǀĞ ϭϭ KƉĞŶ ƚŚĞ ŚŝŐŚ ƐŝĚĞ ƐŚƵƚ Žī ǀĂůǀĞ ϭϮ KƉĞŶ ƚŚĞ ůŽǁ ƐŝĚĞ ŵĂŶŝĨŽůĚ ǀĂůǀĞ ϭϯ KƉĞŶ ƚŚĞ ůŽǁ ƐŝĚĞ ƐŚƵƚ Žī ǀĂůǀĞ ϭϰ ǀĂĐƵĂƚĞ ĨƌŽŵ ďŽƚŚ ƚŚĞ ŚŝŐŚ ĂŶĚ ůŽǁ ƐŝĚĞ ŽĨ ƚŚĞ ƐǇƐƚĞŵ EŽƚĞ Ĩ ƚŚĞ ĞǀĂƉŽƌĂƚŽƌ ŝƐ ĐŽů...

Page 74: ...ŐŶ ǁŝƚŚ ƚŚĞ ƌĞĨƌŝŐĞƌĂŶƚ ƉƌĞƐƐƵƌĞ Ϯ ƵďƚƌĂĐƚ ƚŚĞ ƌĞĨƌŝŐĞƌĂŶƚ ƐǇƐƚĞŵ ĐŚĂƌŐĞ ĨƌŽŵ ƚŚĞ ĂŵŽƵŶƚ ŽĨ ƌĞĨƌŝŐĞƌĂŶƚ ŝŶ ƚŚĞ ĐǇůŝŶĚĞƌ ĂŶĚ ŵĂƌŬ ƚŚĞ ůĞǀĞů ƵƐŝŶŐ Ă ƌƵďďĞƌ ďĂŶĚ ŽŶ ƚŚĞ ďĂƌƌĞů ϯ KƉĞŶ ƚŚĞ ĐŚĂƌŐŝŶŐ ĐǇůŝŶĚĞƌ ŚĂŶĚ ǀĂůǀĞ ĂŶĚ ĚƵŵƉ ŝŶ ƚŚĞ ƌĞĨƌŝŐĞƌĂŶƚ ŝŶƚŽ ďŽƚŚ ƚŚĞ ŚŝŐŚ ĂŶĚ ůŽǁ ƐŝĚĞ ŽĨ ƚŚĞ ƐǇƐƚĞŵ ƚŽƉ ǁŚĞŶ ƚŚĞ ĞǆĂĐƚ ĐŚĂƌŐĞ ŚĂƐ ďĞĞŶ ĂĚĚĞĚ Sealed System Repair cont ...

Page 75: ... ĂŶĚ ƚŚĞŶ ƚŚĞ ŚĞĂƚ ůŽŽƉ ŚĞĐŬ ĨŽƌ ĐŽŽů Ăŝƌ ĨƌŽŵ ƚŚĞ ĞǀĂƉŽƌĂƚŽƌ WŚĂƐĞ ŝǀĞ ŚĂƌŐŝŶŐ ĐŽŶƟŶƵĞĚͿ ϭϯ KŶĐĞ ŝƚ ŚĂƐ ďĞĞŶ ĚĞƚĞƌŵŝŶĞĚ ƚŚĞ ƵŶŝƚ ŝƐ ĐŽŽůŝŶŐ ƵŶƉůƵŐ ƚŚĞ ƌĞĨƌŝŐĞƌĂƚŽƌ ϭϰ ŶƐƚĂůů Ăůů ŵĂĐŚŝŶĞ ĐŽŵƉĂƌƚŵĞŶƚ ĐŽŵƉŽŶĞŶƚƐ ĂŶĚ ƚŚĞ ĐŽǀĞƌ ϭϱ WůƵŐ ŝŶ ƚŚĞ ƌĞĨƌŝŐĞƌĂƚŽƌ ĂŶĚ ƐĞƚ ƚĞŵƉĞƌĂƚƵƌĞ ϭϲ ŶƐƚƌƵĐƚ ĐƵƐƚŽŵĞƌ EKd Sealed System Repair cont ǆŝŝ ϳ tŚĞŶ ƚŚĞ ůŽǁ ƐŝĚĞ ƉƌĞƐƐƵƌĞ ĚƌŽƉƐ ƚŽ Ϭ ƐŚƵƚ Žī Z ǀĂůǀĞ ŽŶ ŵĂŶŝĨŽůĚ ŝŐŚ Ɛŝ...

Page 76: ...W10670270 ...

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