KEMPACT 181A Operating Manual Download

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Kempact

251R, 253R, 323R, 181A, 251A, 253A, 323A,
253RMV, 253AMV, 323RMV, 323AMV

Operating manual

Bruksanvisning

Gebrauchsanweisung

Manual de instrucciones

Käyttöohje

Manuel d’utilisation

Manuale d’uso

Gebruiksaanwijzing

Brugsanvisning

Instrukcja obsługi

Manual de utilização

Инструкции по эксплуатации

Bruksanvisning

操作手册

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Summary of Contents for 181A

Page 1: ...MV 323AMV Operating manual Bruksanvisning Gebrauchsanweisung Manual de instrucciones K ytt ohje Manuel d utilisation Manuale d uso Gebruiksaanwijzing Brugsanvisning Instrukcja obs ugi Manual de utiliz...

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Page 3: ...OPERATING MANUAL English...

Page 4: ...re spool 12 4 3 Setting the spool brake force 12 4 4 Loading the welding wire to feed mechanism 13 4 5 Welding gun 14 4 6 Setting the pressure of the feed rolls 15 4 7 Wire guide tubes and feed rolls...

Page 5: ...no liability can be accepted for any errors or omissions Kemppi reserves the right to change the specification of the product described at any time without prior notice Do not copy record reproduce or...

Page 6: ...tion Kempact RA is equipped with a security feature that automatically stops the wire feed and shielding gas flow and cuts the voltage from the wire if the welding gun trigger is held down for more th...

Page 7: ...the metal chassis of the machine does not come into contact with the welding circuit and or surfaces so connected NOTE Never aim metallic grinding spray sparks towards the equipment 2 3 Distribution...

Page 8: ...consultation with the distribution network operator if necessary that the equipment is connected only to a supply with a short circuit power Ssc greater than or equal to 1 1 MVA Kempact 323 MVU This...

Page 9: ...CHINE INTRODUCTION 3 1 General view of the machine FE 32 1 3 5 4 2 1 Supply voltage cable 2 Main switch 3 Shielding gas hose connector 4 Welding gun and cable 5 Earth return clamp and cable 7 Kemppi O...

Page 10: ...or mains plug may be installed or replaced only by an electrical contractor or installer authorised to perform such operations Welding gun Kempact RA welding machines are supplied with Kemppi FE rang...

Page 11: ...nector at the back of the machine Connect the other end of the gas hose to the gas cylinder via a suitable and approved single stage regulator valve where outlet flow rates can be adjusted NOTE Never...

Page 12: ...the machine handles 3 Place one foot to the foot base plate located in front of the air intake grill Press your foot firmly downwards and pull back the machine at the same time so lifting the machine...

Page 13: ...ithout a gas cylinder loaded in place When transporting the machine between sites welding gas cylinders must be removed from the chassis secured and transported by other means 4 BEFORE YOU START USING...

Page 14: ...gainst the internal surface of the wire feed unit chassis or door This may result in increased drag impacting on weld quality This may also result in long term wire feed unit damage rendering the unit...

Page 15: ...exposing about 150 mm of filler wire from the front of the machine 3 Close the top feed roll s lever s over the filler wire and close the pressure arm s 4 Cut away any deformed filler wire section an...

Page 16: ...er to remove the sharp cut tip of the filler wire before loading the wire to the welding gun so preventing damage to the liner inside the welding gun cable This is particularly important for soft fill...

Page 17: ...stment knob depending on the Kempact RA used For models fitted with the two roll GT02 wire drive system the more pressure applied the greater the number of graduation marks visible For models fitted w...

Page 18: ...3 1 0 W007534 1 2 W007535 A C D A C D DuraTorque models 253R 253A 253RMV 253AMV 323R 323A 323RMV 323AMV mm outlet tube middle tube inlet tube wire spiral guide Ss Al Fe Mc Fc plastic 0 6 W007448 W0074...

Page 19: ...cessary for reliable filler wire drive without deformation of the wire itself For flux cored filler wires select a knurled feed roll to achieve better wire grip NOTE Slight slippage is recommended in...

Page 20: ...ssure tension arm 2 Lift the upper feed roll on its pivot to the maximum open position 3 Pull out mounting pin of the upper feed pressure roll and replace the roll with a new one 4 Open the locking sc...

Page 21: ...m 6 Replace the rubber terminal covers The rubber covers must always protect the terminals during use 4 9 1 Dusty work environments If the working environment frequently carries airborne metallic dust...

Page 22: ...e welding parameters materials wire sizes gas types and current values used The welding dynamics scale is 9 to 9 Negative values make the rise of current slower which results in a hotter and more flui...

Page 23: ...nction selection is confirmed by either one dot SPOT TIME or dash line CYCLE TIME under the word Timer in the display 6 2T 4T gun switch latching button 2T 4T This button offers you two modes of weldi...

Page 24: ...ctive 5 2 Adaptive control panel DYNAMICS POWER U W006149 CRATER FILL SPOT CYCLE GAS POST GAS A MATERIAL WIRE 2T 4T MODE HOT SPOT MEMORY SAVE 1 2 3 4 POST GAS mm mm m min A BRAZING r CRATER AUTOMATIC...

Page 25: ...arc The scale is regulated in volts and is also supported by a graphical display bar that indicates the proportion of the available output voltage selected In adaptive mode this control knob offers mi...

Page 26: ...visible 9 WireLine service indicator Under normal working conditions the WireLine service indicator is not visible However if the welding gun contact tip or liner becomes dirty and blocked or the wir...

Page 27: ...me value with adjustment knob 3 The POST GAS adjustment range is from 0 1 second to 3 0 seconds 14 Selection of crater fill function adaptive mode CRATER FILL When operating in adaptive mode and AUTOM...

Page 28: ...vex flat and concave Select the desired settings and you are ready to weld 5 3 Parameter guides Fe 0 8 mm 5 18 CO Ar PlateThickness mm 0 5 0 8 1 1 5 2 2 5 3 WireFeedSpeed m min 2 2 5 3 5 5 8 10 13 Set...

Page 29: ...e welding starts Ensure the earth return clamp is connected to the work piece Ensure that you are wearing the correct safety equipment before you start welding including suitable welding clothing the...

Page 30: ...with the FE 20 25 welding guns only Setting and function 1 Before using HOT SPOT function release the pressure tension arms at the wire feed mechanism 2 Rotate the filler wire spool slowly clockwise r...

Page 31: ...ding gun wire liner with dry compressed air NOTE When using compressed air pistols ensure you are wearing adequate safety equipment including suitable work clothing gloves and eye protection Never dir...

Page 32: ...ctly adjusted Check gun liner is not blocked Replace if necessary Check correct gun liner is fitted for the filler wire size and type Check contact tip for size type and wear Check gun is not over hea...

Page 33: ...s of local authorities or a Kemppi representative By applying this European Directive you will improve the environment and human health 8 ERROR CODES Error 2 Mains under voltage The machine has detect...

Page 34: ...FE 32 5m P2222 Kempact 251A FE25 3 5m P2205 Kempact 251A FE25 5m P2206 Kempact 253A FE32 3 5m P2209 Kempact 253A FE32 5m P2210 Kempact 323A FE32 3 5m P2214 Kempact 323A FE32 5m P2215 Welding guns FE...

Page 35: ...djustment range 1 0 14 0 m min 1 0 18 0 m min Voltage adjustment range 8 0 26 0V 8 0 29 0V Filler wires Fe solid 0 8 1 2 mm 0 8 1 2 mm Fe cored wires 0 8 1 2 mm 0 8 1 2 mm Ss 0 8 1 2 mm 0 8 1 2 mm Al...

Page 36: ...1 0 18 0 m min 1 0 20 0 m min Voltage adjustment range 8 0 31 0V 8 0 32 5V Filler wires Fe solid 0 8 1 2 mm 0 8 1 2 mm Fe cored wires 0 8 1 2 mm 0 8 1 2 mm Ss 0 8 1 2 mm 0 8 1 2 mm Al 1 0 1 2 mm 1 0...

Page 37: ...V 20A 31V 250A 10V 20A 32 5V 320A No load voltage 46V 50V Idle power 35W 35W Power factor at max 250A 26 5V 230V 0 94 320A 30V 230V 0 94 250A 26 5V 400V 0 93 320A 30V 400V 0 94 Efficiency at 100 ED 15...

Page 38: ...Operating temperature range 20 40 C 20 40 C Storage temperature range 40 60 C 40 60 C Standards IEC 60974 1 IEC 60974 1 IEC 60974 5 IEC 60974 5 IEC 60974 10 IEC 60974 10...

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Page 40: ...l 33 1 30 90 04 40 Telefax 33 1 30 90 04 45 sales fr kemppi com KEMPPI GmbH Perchstetten 10 D 35428 LANGG NS DEUTSCHLAND Tel 49 6 403 7792 0 Telefax 49 6 403 779 79 74 sales de kemppi com KEMPPI SP KA...

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