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Outdoor unit installation

WARNING

caution

• 

 Install the outdoor unit on a rigid base to prevent excessive 
noise level and vibration.

• 

 Choose an outdoor unit location where the air outlet direction 
is not blocked, and the clearances as per the assembly 
diagram (figure 1) are followed.

• 

 In the case that the installation location is exposed to strong 
wind such as a seaside, make sure the fan can operate properly 
by putting the unit lengthwise along the wall or using a dust 
or shield plates. If installing on a wall bracket, the installer 
must supply a suitable mounting bracket that can hold the full 
weight of the product, use suitable fixings to attach to the wall 
and must follow the installation instructions of the wall bracket 
accordingly.

• 

 The installation wall should be solid brick, concrete or the 
same intensity construction, or take actions to reinforce, 
support and add vibration dampening material as required. 
The connection between the wall, bracket and the air 
conditioner should be firm, stable and reliable.

• 

 Be sure there is no obstacle which blocks the air flow.

Incorrect

Fig. 9

Correct

Barrier

Strong

wind

Strong

wind

Location of outdoor unit

• 

 Anchor the outdoor unit with a 8 or 10 diameter bolt and nut 
tightly and horizontally on a concrete or rigid mount.

Model

Outdoor unit 
dimensions 
W x H x D (mm)

Outdoor 
unit 
weight 
(kg)

Dimensions 
A (mm)

Dimensions 
B (mm)

KSV25CRG 
KSV25HRG 
KSD25HRG 
KSV35CRG 
KSV35HRG 
KSD35HRG

885 x 554 x 365

35

514

340

KSV50HRG 
KSD50HRG

924 x 702 x 382

44

540

350

KSV70CRG 
KSV70HRG 
KSD70HRG

924 x 702 x 382

55

540

350

KSV80HRG 
KSD80HRG

1024 x 810 x 455

67

673

403

Drain elbow installation

NOTE: The drain elbow is slightly different according to the 

different outdoor unit. For the drain elbow with the seal (Fig.11 

(A)), first fit the seal onto the drain elbow, then insert the drain 

elbow into the base pan hole of outdoor unit, rotate 90 to securely 

assemble them. To install drain elbow as shown in Fig.11 (B), insert 

the drain elbow into the base pan hole of outdoor unit until it 

remains fixed with a clicking sound. 

The installer may supply and connect a drain hose to the drain 

elbow to direct the condensed water to a suitable location that will 

not cause damage to people or property."

 In cold areas that can drop below 0°C, it is not recommended to 

install a drain hose as it may be subject to freezing

H

W

A

D

B

Air inlet

Air inlet

Fig. 10

Air outlet

Fig. 11

Seal

Seal

Drain elbow

Base pan hole 

of outdoor unit

Drain pipe

(A)

(B)

10  Outdoor unit installation 

Kelvinator Air Conditioning

Summary of Contents for KSD25HRG

Page 1: ...Inverter Air Conditioner Installation Manual KSV25CRG KSV35CRG KSV70CRG KSV25HRG KSD25HRG KSV35HRG KSD35HRG KSV50HRG KSD50HRG KSV70HRG KSD70HRG KSV80HRG KSD80HRG ...

Page 2: ...s air conditioner is designed for and intended to be used in normal domestic applications only Record model and serial number here Model number Serial number ENVIRONMENTAL TIPS environment Information on disposal for users Most of the packing materials are recyclable Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers If you ...

Page 3: ...responsible for their safety Children should be supervised to ensure that they do not play with the appliance WARNING warning Before obtaining access to terminals all supply circuits must be disconnected Please read this installation manual and the user manual before installation and carefully store in a handy place for later reference Inside you will find many helpful hints on how to install and ...

Page 4: ...minimum room sizes are adhered to for standard installations up to 5m pipe length If larger refrigerant charges than standard are used then please consult AS NZS 60335 2 40 to determine the safe minimum floor area for the installation Outdoor unit If an awning is built over the unit to prevent direct sunlight or rain be careful that heat radiation from the condenser is not obstructed Do not instal...

Page 5: ...ol Before screwing the remote controller holder to the wall make sure that control signals are properly received by indoor unit 2x AAA batteries In sites with poor drainage use block bases for outdoor unit Adjust its height until the unit is leveled Otherwise water leakage or pooling of water may occur Where there is a danger of the unit falling use foot bolts to fix Allow two of A B and C directi...

Page 6: ...e appropriate wall fixings suitable for the wall type being fixed to which is sufficient to support the full weight of the indoor unit 3 Secure the installation plate to the wall with screws NOTE Mount the installation plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate The installation plate provided with the machine differ...

Page 7: ... to drain from both sides another drain pipe will need to be supplied by the installer If choosing one side drainage connection make sure the drain hole on the other side is well plugged For 2 5kW 3 5kW models if choosing left hand or left back piping please choosing left side drainage connection The connection of the drain pipe hose must be connected by a qualified installer in accordance with th...

Page 8: ...e shall be installed in accordance with national wiring regulations 5 An all pole disconnection device which has at least 3mm clearances in all poles the residual current device RCD having a rated residual operating current not exceeding 30mA and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules Refer to the table for recommended circuit breaker rating for ...

Page 9: ...clamp Match wire colours with terminal numbers on indoor and outdoor unit terminal blocks and firmly screw wires to the corresponding terminals It is recommended to use the following wire colour sequence 1 L Brown 2 N Blue S White Earth Yellow Green 5 Connect the end of the connection cable fully inserting into the terminal block Tighten the terminal block screws then gently pull on the wires to c...

Page 10: ...hor the outdoor unit with a 8 or 10 diameter bolt and nut tightly and horizontally on a concrete or rigid mount Model Outdoor unit dimensions W x H x D mm Outdoor unit weight kg Dimensions A mm Dimensions B mm KSV25CRG KSV25HRG KSD25HRG KSV35CRG KSV35HRG KSD35HRG 885 x 554 x 365 35 514 340 KSV50HRG KSD50HRG 924 x 702 x 382 44 540 350 KSV70CRG KSV70HRG KSD70HRG 924 x 702 x 382 55 540 350 KSV80HRG K...

Page 11: ...ximum pipe length and maximum height difference between indoor and outdoor units Please also refer to the below table for discharge and suction pipe diameter Model Discharge pipe diameter Suction pipe diameter Standard length m Maximum length m Maximum height m Additonal refrigerant g m KSV25CRG ø 6 35 1 4 ø 9 52 3 8 5 25 10 15 KSV35CRG ø 6 35 1 4 ø 12 7 1 2 5 25 10 15 KSV70CRG ø 9 52 3 8 ø 15 9 5...

Page 12: ...ger than the pipe length 5 Cut pipes must follow the requirements shown in figure 12 Burr removal 1 Completely remove all burrs from the cut cross section of the pipe 2 Put the end of the copper pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the the pipe as shown in figure 13 WARNING caution Putting nut on Remove flare nuts attached to indoor and outdoor uni...

Page 13: ...w Finally plug the hole in the wall using gum type sealer Indoor unit tubing Flare nut Pipings Fig 16 Fig 17 Outdoor unit electrical connection 1 Check that power supply to the air conditioner circuit is off 2 Confirm that power cable with suitable rating for the air conditioner current rating has been run from the circuit breaker to the isolation switch according to AS NZS 3000 local wiring rules...

Page 14: ...click is heard to confirm it has locked into place Secure the demand response cable in the cable clamp then fit the terminal block cover and secure with screws Outdoor unit installation Magnetic ring installation Please note that the following models are supplied with two additional magnetic rings KSV50HRG KSD50HRG These magnetic rings must be installed in the outdoor unit terminal block area with...

Page 15: ... refrigerant g m KSV25CRG ø 6 35 1 4 ø 9 52 3 8 5 25 10 15 KSV35CRG ø 6 35 1 4 ø 12 7 1 2 5 25 10 15 KSV70CRG ø 9 52 3 8 ø 15 9 5 8 5 50 25 30 KSV25HRG ø 6 35 1 4 ø 9 52 3 8 5 25 10 15 KSV35HRG ø 6 35 1 4 ø 12 7 1 2 5 25 10 15 KSV50HRG ø 6 35 1 4 ø 12 7 1 2 5 30 20 15 KSV70HRG ø 9 52 3 8 ø 15 9 5 8 5 50 25 30 KSV80HRG ø 9 52 3 8 ø 15 9 5 8 5 50 25 30 KSD25HRG ø 6 35 1 4 ø 9 52 3 8 5 25 10 15 KSD35...

Page 16: ...gas pipe side and check that the air is entering Operation noise of the vacuum pump changes and a compound meter indicates 0 instead of minus Then retighten the flare nut 5 Keep the vacuum pump running for more than 15 minutes and make sure the pressure reading is 76cm Hg or lower Now fully close the low handle of the manifold valve and stop the operation of the vacuum pump 6 Turn the stem of the ...

Page 17: ...Cover Outdoor unit check point B D C A Fig 22 Operation test After confirming the electrical safety has passed and confirmed there are no gas leaks follow the below steps to complete an operation test Check that all tubing and wiring have been properly connected Check that the gas and liquid side service valves are fully open 1 Connect the power press the ON OFF button on the remote controller to ...

Page 18: ...risks NO SMOKING signs shall be displayed Ventilated area Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work A degree of ventilation shall continue during the period that the work is carried out The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere Checks...

Page 19: ...ble for systems containing flammable refrigerants Electronic leak detectors shall be used to detect flammable refrigerants but the sensitivity may not be adequate or may need re calibration Detection equipment shall be calibrated in a refrigerant free area Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used Leak detection equipment shall be set a...

Page 20: ...be dated and signed Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant Recovery When removing refrigerant from a system either for servicing or decommissioning it is recommended good practice that all refrigerants are removed safely When transferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed E...

Page 21: ...Kelvinator Air Conditioning Notes 21 Notes ...

Page 22: ...22 Notes Kelvinator Air Conditioning Notes ...

Page 23: ...ty unless the defect claimed is due to faulty or defective parts or workmanship Electrolux is not liable in the following situations which are not exhaustive a the Appliance is damaged by i accident ii misuse or abuse including failure to properly maintain or service iii normal wear and tear iv power surges electrical storm damage or incorrect power supply v incomplete or improper installation vi ...

Page 24: ...or appliances please visit your retailer phone or email our Customer Care team or visit our website telephone 1300 363 640 fax 1800 350 067 email customercare electrolux com au web kelvinator com au Kelvinator We are part of the Electrolux Family To add a touch of professional inspiration to your home visit electrolux com au ...

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