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Kelvinator Air Conditioning 

Indoor unit installation  9

Indoor unit installation

Recommended circuit breaker rating

Model

Circut breaker rating (Amps)

KSV25CRG, KSV25HRG, 
KSD25HRG

15A

KSV35CRG, KSV35HRG, 
KSD35HRG

15A

KSV50HRG, KSD50HRG

20A

KSV70CRG, KSV70HRG, 
KSD70HRG

25A

KSV80HRG, KSD80HRG

25A

NOTE: The wire size of power supply cord and interconnected 

wire and the current of the fuse or switch are determined by the 

maximum current indicated on the nameplate which located on 

the side panel of the unit. Please refer to the nameplate before 

selecting the wire size, fuse or switch.

TIPS & INFORMATION

 important

Take note of fuse specifications

The air conditioners circuit board (PCB) is designed with a fuse to 
provide over current protection. The specifications of the fuse are 
printed on the circuit board, such as:

Indoor unit:

 T3.15A/250VAC, T5A/250VAC (applicable for unit 

adopts R32 refrigerant).

Outdoor unit:

 T20A/250VAC (for < 5.0kW unit), T30A/250VAC  

(for >  5.0kW unit)

NOTE: The fuse is made of ceramic.

Connect the cable to the indoor unit

NOTE: Before performing any electrical work, turn off the main 

power to the system.

1.   Use suitably rated power cable to connect to the indoor unit. 

Note the main power supply goes to the outdoor unit and the 
indoor unit does not carry full compressor current, therefore 
1mm

2

 (or larger) wire is suitable for connecting between indoor 

unit and outdoor unit accordingly.

2.   Lift the indoor unit panel up, remove the wire box cover by 

loosening the screw.

3.   Feed in the active, neutral, earth and signal wires from the 

outside until the wires are visible in the indoor unit terminal 
block area.

4.   Remove the cable clamp. Match wire colours with terminal 

numbers on indoor and outdoor unit terminal blocks and firmly 
screw wires to the corresponding terminals. It is recommended 
to use the following wire colour sequence:  
1(L) = Brown;  
2(N) = Blue;  
S = White;  
(Earth) = Yellow & Green.

5.   Connect the end of the connection cable fully inserting into 

the terminal block. Tighten the terminal block screws, then 
gently pull on the wires to confirm they are securely attached.

6.   Fasten the connection cable with a cable clamp.

7.   Re-fit the wire box cover and secure with the screw, then close 

the indoor unit cover.

Terminal block

Terminal block

active 

brown

neutral

blue

1(L) 2(N) S

signal

white

earth (yellow

and green)

Wire cover

Screw

Screw

Cable clamp

Fig 7.

1.   Use vinyl tape to tape the power cables to the drain pipe and 

hose assembly with drain hose at the bottom. 

2.   Carefully pass the piping and wiring assembly through the 

hole, taking care to ensure that no pipe or cable touches any 
sharp edge within the cut wall.

3.   Hook the indoor unit onto the upper portion of installation 

plate (Engage the indoor unit with the upper edge of the 
installation plate). Ensure the hooks are properly seated on the 
installation plate by moving it in left and right.

4.   Piping can easily be made by lifting the indoor unit with a 

cushioning material between the indoor unit and the wall.  
Get it out after finish piping. When use a wall embedded pipe, 
the indoor unit can be moved to the left or right for 30–50mm 
(model dependent), which offers sufficient space to arrange 
the pipes and ensure the indoor unit fully close to the wall  
after installation.

5.   Press the lower left and right side of the unit against the 

installation plate until hooks engages with the their slots.

Fig 8.

Upper hook

Lower hook

Cushioning

material

Wall embedded 

pipe

Move to left or right

30°

150mm

30-50mm

30-50mm

Summary of Contents for KSD25HRG

Page 1: ...Inverter Air Conditioner Installation Manual KSV25CRG KSV35CRG KSV70CRG KSV25HRG KSD25HRG KSV35HRG KSD35HRG KSV50HRG KSD50HRG KSV70HRG KSD70HRG KSV80HRG KSD80HRG ...

Page 2: ...s air conditioner is designed for and intended to be used in normal domestic applications only Record model and serial number here Model number Serial number ENVIRONMENTAL TIPS environment Information on disposal for users Most of the packing materials are recyclable Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers If you ...

Page 3: ...responsible for their safety Children should be supervised to ensure that they do not play with the appliance WARNING warning Before obtaining access to terminals all supply circuits must be disconnected Please read this installation manual and the user manual before installation and carefully store in a handy place for later reference Inside you will find many helpful hints on how to install and ...

Page 4: ...minimum room sizes are adhered to for standard installations up to 5m pipe length If larger refrigerant charges than standard are used then please consult AS NZS 60335 2 40 to determine the safe minimum floor area for the installation Outdoor unit If an awning is built over the unit to prevent direct sunlight or rain be careful that heat radiation from the condenser is not obstructed Do not instal...

Page 5: ...ol Before screwing the remote controller holder to the wall make sure that control signals are properly received by indoor unit 2x AAA batteries In sites with poor drainage use block bases for outdoor unit Adjust its height until the unit is leveled Otherwise water leakage or pooling of water may occur Where there is a danger of the unit falling use foot bolts to fix Allow two of A B and C directi...

Page 6: ...e appropriate wall fixings suitable for the wall type being fixed to which is sufficient to support the full weight of the indoor unit 3 Secure the installation plate to the wall with screws NOTE Mount the installation plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate The installation plate provided with the machine differ...

Page 7: ... to drain from both sides another drain pipe will need to be supplied by the installer If choosing one side drainage connection make sure the drain hole on the other side is well plugged For 2 5kW 3 5kW models if choosing left hand or left back piping please choosing left side drainage connection The connection of the drain pipe hose must be connected by a qualified installer in accordance with th...

Page 8: ...e shall be installed in accordance with national wiring regulations 5 An all pole disconnection device which has at least 3mm clearances in all poles the residual current device RCD having a rated residual operating current not exceeding 30mA and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules Refer to the table for recommended circuit breaker rating for ...

Page 9: ...clamp Match wire colours with terminal numbers on indoor and outdoor unit terminal blocks and firmly screw wires to the corresponding terminals It is recommended to use the following wire colour sequence 1 L Brown 2 N Blue S White Earth Yellow Green 5 Connect the end of the connection cable fully inserting into the terminal block Tighten the terminal block screws then gently pull on the wires to c...

Page 10: ...hor the outdoor unit with a 8 or 10 diameter bolt and nut tightly and horizontally on a concrete or rigid mount Model Outdoor unit dimensions W x H x D mm Outdoor unit weight kg Dimensions A mm Dimensions B mm KSV25CRG KSV25HRG KSD25HRG KSV35CRG KSV35HRG KSD35HRG 885 x 554 x 365 35 514 340 KSV50HRG KSD50HRG 924 x 702 x 382 44 540 350 KSV70CRG KSV70HRG KSD70HRG 924 x 702 x 382 55 540 350 KSV80HRG K...

Page 11: ...ximum pipe length and maximum height difference between indoor and outdoor units Please also refer to the below table for discharge and suction pipe diameter Model Discharge pipe diameter Suction pipe diameter Standard length m Maximum length m Maximum height m Additonal refrigerant g m KSV25CRG ø 6 35 1 4 ø 9 52 3 8 5 25 10 15 KSV35CRG ø 6 35 1 4 ø 12 7 1 2 5 25 10 15 KSV70CRG ø 9 52 3 8 ø 15 9 5...

Page 12: ...ger than the pipe length 5 Cut pipes must follow the requirements shown in figure 12 Burr removal 1 Completely remove all burrs from the cut cross section of the pipe 2 Put the end of the copper pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the the pipe as shown in figure 13 WARNING caution Putting nut on Remove flare nuts attached to indoor and outdoor uni...

Page 13: ...w Finally plug the hole in the wall using gum type sealer Indoor unit tubing Flare nut Pipings Fig 16 Fig 17 Outdoor unit electrical connection 1 Check that power supply to the air conditioner circuit is off 2 Confirm that power cable with suitable rating for the air conditioner current rating has been run from the circuit breaker to the isolation switch according to AS NZS 3000 local wiring rules...

Page 14: ...click is heard to confirm it has locked into place Secure the demand response cable in the cable clamp then fit the terminal block cover and secure with screws Outdoor unit installation Magnetic ring installation Please note that the following models are supplied with two additional magnetic rings KSV50HRG KSD50HRG These magnetic rings must be installed in the outdoor unit terminal block area with...

Page 15: ... refrigerant g m KSV25CRG ø 6 35 1 4 ø 9 52 3 8 5 25 10 15 KSV35CRG ø 6 35 1 4 ø 12 7 1 2 5 25 10 15 KSV70CRG ø 9 52 3 8 ø 15 9 5 8 5 50 25 30 KSV25HRG ø 6 35 1 4 ø 9 52 3 8 5 25 10 15 KSV35HRG ø 6 35 1 4 ø 12 7 1 2 5 25 10 15 KSV50HRG ø 6 35 1 4 ø 12 7 1 2 5 30 20 15 KSV70HRG ø 9 52 3 8 ø 15 9 5 8 5 50 25 30 KSV80HRG ø 9 52 3 8 ø 15 9 5 8 5 50 25 30 KSD25HRG ø 6 35 1 4 ø 9 52 3 8 5 25 10 15 KSD35...

Page 16: ...gas pipe side and check that the air is entering Operation noise of the vacuum pump changes and a compound meter indicates 0 instead of minus Then retighten the flare nut 5 Keep the vacuum pump running for more than 15 minutes and make sure the pressure reading is 76cm Hg or lower Now fully close the low handle of the manifold valve and stop the operation of the vacuum pump 6 Turn the stem of the ...

Page 17: ...Cover Outdoor unit check point B D C A Fig 22 Operation test After confirming the electrical safety has passed and confirmed there are no gas leaks follow the below steps to complete an operation test Check that all tubing and wiring have been properly connected Check that the gas and liquid side service valves are fully open 1 Connect the power press the ON OFF button on the remote controller to ...

Page 18: ...risks NO SMOKING signs shall be displayed Ventilated area Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work A degree of ventilation shall continue during the period that the work is carried out The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere Checks...

Page 19: ...ble for systems containing flammable refrigerants Electronic leak detectors shall be used to detect flammable refrigerants but the sensitivity may not be adequate or may need re calibration Detection equipment shall be calibrated in a refrigerant free area Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used Leak detection equipment shall be set a...

Page 20: ...be dated and signed Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant Recovery When removing refrigerant from a system either for servicing or decommissioning it is recommended good practice that all refrigerants are removed safely When transferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed E...

Page 21: ...Kelvinator Air Conditioning Notes 21 Notes ...

Page 22: ...22 Notes Kelvinator Air Conditioning Notes ...

Page 23: ...ty unless the defect claimed is due to faulty or defective parts or workmanship Electrolux is not liable in the following situations which are not exhaustive a the Appliance is damaged by i accident ii misuse or abuse including failure to properly maintain or service iii normal wear and tear iv power surges electrical storm damage or incorrect power supply v incomplete or improper installation vi ...

Page 24: ...or appliances please visit your retailer phone or email our Customer Care team or visit our website telephone 1300 363 640 fax 1800 350 067 email customercare electrolux com au web kelvinator com au Kelvinator We are part of the Electrolux Family To add a touch of professional inspiration to your home visit electrolux com au ...

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