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8  installation 

 Kelvinator Gas Continuous Flow hot water system

The water heater requires careful and correct installation 
to ensure safe and efficient operation. This manual must be 
followed exactly. Read the 

SAFETY GUIDELINES

 and the 

IMPORTANT

 sections at the beginning of this manual. 

Confirm the water heater suitability 

Check the gas type label and the rating plate for the correct 
gas type, gas pressure, water pressure and electrical rating 
for your application. Do not install this water heater if these 
requirements can’t be met. 
If this water heater is to be installed in a recess box, please 
refer to the installation manual supplied with the recess box 
for specific instructions regarding this type of installation.

caution

•  The water heater must be installed outdoors only. Do not 

install the water heater indoors. 

•  This equipment is not suitable for pool or spa heating. 
•  Water hardness may affect the water heater. It may be 

damaged. It is important that the water heater is installed 
in water conditions that are suitable for its efficient,  
long term use. 

•  This is a water heating apparatus only and the final fitness 

of water delivered is dependent upon the quality of water 
supplied to this system.  

•  The connection, attachment, integration or general 

association of other equipment or parts not specified by 
the water heater which either directly or indirectly affect 
the operation or performance of this equipment – could 
void the warranty. 

•  Before making connections to the water heater, remove 

any transit protection designed to prevent dirt and debris 
from entering the water heater.

•  The manifold pressure is preset at the factory. It is 

computer controlled and does not need adjustment. 

•  Occupants are to be advised of any inconveniences which 

could occur such as disconnection of services. 

•  Please follow the electrical earthing procedure outlined in 

AS3500.4 before cutting or uncoupling existing metallic 
pipework. 

•  To ensure the optimal performance of the water heater, it 

should be installed as close as practical to the most used 
hot water fixtures and have 20mm insulation covering the 
hot water piping. This will minimise heat loss, water usage 
and cost to the customer. Keep in mind though that a 
minimum distance of three metres is required between the 
outlet of the water heater and the first fixture (minimum 
one metre for 60°C and 70°C models).

•  The water heater requires a fireproof back plate if installed 

on timber wall. 

Selecting an installation location 

Carefully read this section before selecting the installation 
location and installing the water heater. The installer must 
follow these precautions exactly. 

caution

•  Although the water heater is designed to operate with 

minimal noise, it is recommended that you do not install 
the water heater adjacent to bedrooms or other areas 
designed to be quiet.

•  Locate your water heater close to a drain where leakage 

will not damage surrounding areas. As with any water 
heating appliance, the potential for leakage at some time 
during the life of the product does exist. 

•  The water heater shall be installed far away from any 

flammable or combustible materials including wood and 
cardboard. It must also have adequate ventilation to allow 
the proper combustion of the gas inside the heater to 
take place.

warning

•  Ensure every care is taken to warn occupants of the 

building and the public of any injury that may occur from 
falling tools, open trenches, water connections or any 
other general hazard. 

•  Make sure the water heater will have enough 

combustion air and proper ventilation. 

•  Keep the area around the water heater clean. Particles 

may clog the air vent, reduce fan function, or cause 
improper combustion. 

•  Locate the water heater to allow for easy access for 

service and maintenance. Install the water heater so that 
it can be connected or removed easily. 

•  Do not locate your water heater in a pit or any location 

where gas and water can accumulate. 

•  Check the proximity of gas and electrical lines so as not 

to create a hazard and avoid access problems for other 
services. 

•  It must be located in accordance with the requirements 

of AS5601 and have sufficient clearances from eaves, 
windows, vents etc. – see the diagram on p.9. 

•  Exemption from Prescribed Statutory Requirement: 

AS5601-2000 Clause 5.13.6.5, This relates to the physical 
separation distance specification where multiple 
appliances are employed. That equates to a minimum 
150mm horizontal flue separation distance allowing  
appliances to be placed side by side in the same  
vertical plane 

•  Most load bearing walls such as brick, brick/veneer, 

weatherboard and stud-frames are suitable locations. 

•  Securely fasten the water heater to the wall with a fixing 

solution suitable to the type of material the wall is made 
from. A minimum of two screws or bolts at the top and 
two screws or bolts at the bottom must be used.

Note: Refer to pages 6 & 7 for fixing positions.

Installation

Summary of Contents for KGC20BLA

Page 1: ...Gas Continuous Flow Hot Water System Installation Manual ...

Page 2: ...is gas continuous hot water system please contact your local authorities and ask for the correct method of disposal caution The hot water system is not intended for use by young children or infirm persons without supervision Children should be supervised to ensure that they do not play with the hot water system Contact an authorised installer for installation of this hot water system Contact an au...

Page 3: ...on concerning use by a person responsible for their safety Children should be supervised to ensure that they do not play with the gas continuous flow hot water system This symbol indicates never to do this This symbol indicates always do this warning Connect with power properly Otherwise it may cause electric shock or fire due to excess heat generation Always ensure effective earthing No earthing ...

Page 4: ...ry or loss of life 1 The gas continuous flow hot water system does not have a pilot It is equipped with an internal ignition device that automatically lights the burner Do not try and light the burner by hand 2 BEFORE OPERATING use a suitable gas detector to check all around the hot water system for evidence of leaking gas Be sure to check close to the ground if you are using LP gas as it is heavi...

Page 5: ...KGC26KNA KGC26SNA KGC26BLA KGC26KLA KGC26SLA Capacity L min 20L min 26L min Gas Input MJ h 160 195 Supply Inlet Pressure kPa Nat Gas 1 13 min 1 13 min 2 75 max 2 75 max Supply Inlet Pressure kPa LPG 2 61 min 2 61 min 2 89 max 2 89 max Water Supply Pressure kPa 150 min 150 min 1200 max 1200 max Height mm 542 542 Depth mm 170 215 Width mm 350 350 Weight kg 15 7 17 2 Gas Connection mm 20 BSP 20 BSP W...

Page 6: ...NA KGC20KLA KGC20SNA KGC20SLA 124mm 490mm 520mm 31mm power 47mm gas 133mm 94mm 60mm 198mm 350mm top fixing positions top fixing positions 330mm hot 98mm 70mm 108mm 30mm cold gas 335mm 19mm 37mm 49mm cold 41mm hot hot cold 79mm power 34mm gas 170mm 137mm 542mm 15 7mm 46mm cold 86mm gas 114mm hot 124mm power bottom fixing positions bottom fixing positions ...

Page 7: ... Exterior view KGC26BNA KGC26BLA KGC26KNA KGC26KLA KGC26SNA KGC26SLA power cold 84mm 34mm gas 124mm 133mm hot 41mm hot 49mm cold 490mm 520mm 25mm power 44 5mm gas 350mm 37mm 19mm 198mm 330mm 94mm 60mm 542mm 215mm 182mm 15 7mm 61mm cold 125mm gas 154mm hot 169mm power 109mm 153mm gas hot 138mm 335mm 45mm cold bottom fixing positions bottom fixing positions ...

Page 8: ... and 70 C models The water heater requires a fireproof back plate if installed on timber wall Selecting an installation location Carefully read this section before selecting the installation location and installing the water heater The installer must follow these precautions exactly caution Although the water heater is designed to operate with minimal noise it is recommended that you do not instal...

Page 9: ...All fan assisted flue appliances in the direction of discharge 1500 k From a mechanical air inlet including a spa blower 1000 n Vertically below an openable window non mechanical air outlet or any other opening into a building with the exception of sub floor ventilation Space heaters up to 50 MJ h input 150 Other appliances up to 150 MJ h input 500 Appliances over 50 MJ h input up to 150 MJ h inpu...

Page 10: ...connect any water lines to the gas inlet It may be critically damaged power cord gas inlet supply gas valve Sizing and connection Check the gas type label to make sure that the water heater was built for the type of gas you will be using and that the gas inlet pressure is within the appropriate range Please refer to page 5 1 Gas pressure below this specified range for the water heater and or insuf...

Page 11: ... systems A manual shut off valve must be installed on the cold water inlet to the water heater between the main water supply line and the water heater Only a gate valve or a ball valve is to be used on the cold water supply No stop taps or check valves are to be used as this will void the warranty and damage the water heater Check that the cold water pressure is sufficient for the water heater If ...

Page 12: ...e insulation of the fixed wiring must be protected by insulating sleeving having an appropriate temperature rating 6 If the supply cord is to be replaced this must be done by a service technician electrician or similarly qualified person in accordance with the wiring rules Weather proof power outlet Wiring diagram IG Elect rod Heater Thermostat Heater W Y B L O R FM Remote Controller 2 3 4 5 6 7 8...

Page 13: ...on or water heater the remote controller will display a numerical error code Main remote controller model KGCMRCA KGCMRCA must be installed inside as it is NOT water resistant Allows the output temperature from the water heater to be adjusted within the range of 37ºC to 55ºC The temperature options are 37ºC 38ºC 39ºC 40ºC 41ºC 42ºC 43ºC 44ºC 45ºC 46ºC 47ºC 50ºC 55ºC When BURNER ON lamp is lit the ...

Page 14: ... to attach the remote control to gyprock you should use the anchor plug use the fork terminals 25mm remote control wiring connector base 83 5mm 45mm warning The remote controller must be installed inside and in an area that isn t wet or damp as it is NOT water resistant This includes bathrooms and other potentially wet areas DO NOT position the remote controls in the vicinity of chemicals DO NOT p...

Page 15: ...connect remote control wires to remote terminals directly There is no polarity in the terminations plastic cover KGCMRCA typical cable layout remote control terminal remote control cable Remove the plastic cover and connect the terminals directly behind the cover Put the remote wires through the hole on the bottom of the unit s casing 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 caution DO NOT jump or short ci...

Page 16: ...e inlet to the water heater 7 Check the gas pipe work for leaks and stop the leaks as necessary caution If there is a gas leak that cannot be stopped do not try to start the water heater Do not touch any electrical switches use a mobile phone or any other ignition source Close the main gas isolating valve to the premises and walk a safe distance away Call the gas supplier and follow the gas suppli...

Page 17: ...en to be handed to the customer or left in a suitable location on the premises If the customer is available they are to be instructed on the safe and correct operating of the water heater and any auxiliary equipment If the hot water system isn t going to be used for a long time and needs to be turned off after commissioning follow these instructions Switch off the electrical supply at the power ou...

Page 18: ...to keep the water heater running Is the gas supply valve fully open Is the filter on the cold water inlet clean Are the fixtures clean of debris and obstructions Fluctuation in hot water temperature Is the filter on the cold water inlet clean Is the gas line sized properly Is the supply gas pressure enough Are the cold water and hot water lines cross connected Water heater Problem Possible solutio...

Page 19: ...the bottom left hand side of the cabinet and the error codes can be read from the LED on the PCB Error Codes on the PCB The LED on the PCB Symptom LED light blinks once Incorrect dipswitch setting gas Proportional valve computer LED light blinks twice Output thermistor Inlet thermistor Air fuel ratio rod failure LED light blinks three times Ignition failure Flame loss Abnormal main gas valve or ga...

Page 20: ...20 notes Kelvinator Gas Continuous Flow hot water system Notes ...

Page 21: ...Kelvinator Gas Continuous Flow hot water system notes 21 Notes ...

Page 22: ...22 notes Kelvinator Gas Continuous Flow hot water system Notes ...

Page 23: ... is transported at the owner s cost and risk while in transit to and from Electrolux or its ASC 6 Proof of purchase is required before you can make a claim under this warranty 7 You may not make a claim under this warranty unless the defect claimed is due to faulty or defective parts or workmanship Electrolux is not liable in the following situations which are not exhaustive a the Appliance is dam...

Page 24: ...her information about Kelvinator appliances please visit your retailer phone or email our Customer Care team or visit our website telephone 1300 363 640 fax 1800 350 067 email customercare electrolux com au web www kelvinator com au Kelvinator We are part of the Electrolux family Share more of our thinking at www electrolux com au ...

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