Kelly Puma MiniKLS7235M User Manual Download

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Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual

V1.21

Kelly Mini KLS-N - Sinusoidal Brushless Permanent Magnet Motor Controller

Model

Nominal

Voltage

Max Operating

Voltage

Peak Current

1 Minute

Continuous

Current

Mini KLS2412ND

12-24V

9-32V

120A

Up to 80A*

Mini KLS2412NV

12-24V

9-32V

120A

80A

Mini KLS2420ND

12-24V

9-32V

200A

Up to 100A*

Mini KLS2420NV

12-24V

9-32V

200A

100A

Mini KLS2430M

12-24V

9-32V

300A

120A**

Mini KLS2430ND

12-24V

9-32V

300A

Up to 150A*

Mini KLS2435M

12-24V

9-32V

350A

150A**

Mini KLS2435ND

12-24V

9-32V

350A

Up to 175A*

Mini KLS4812ND

36-48V

27-60V

120A

Up to 80A*

Mini KLS4812NV

36-48V

27-60V

120A

80A

Mini KLS4820ND

36-48V

27-60V

200A

Up to 100A*

Mini KLS4820NV

36-48V

27-60V

200A

100A

Mini KLS4830M

36-48V

27-60V

300A

120A**

Mini KLS4830ND

36-48V

27-60V

300A

Up to 150A*

Mini KLS4835M

36-48V

27-60V

350A

150A**

Mini KLS4835ND

36-48V

27-60V

350A

Up to 175A*

Mini KLS7210NV

48-72V

36-86V

100A

65A

Mini KLS7210ND

48-72V

36-86V

100A

Up to 65A *

Mini KLS7215NV

48-72V

36-86V

100A

80A

Mini KLS7215ND

48-72V

36-86V

150A

Up to 80A *

Mini KLS7220ND

48-72V

36-86V

200A

Up to 100A*

Mini KLS7220NV

48-72V

36-86V

200A

100A

Mini KLS7225M

48-72V

36-86V

250A

110A**

Mini KLS7225ND

48-72V

36-86V

250A

Up to 125A*

Mini KLS7230M

48-72V

36-86V

300A

120A**

Mini KLS7230ND

48-72V

36-86V

300A

Up to 150A*

Mini KLS8420NV

48-84V

36-100V

200A

100A

Mini KLS8420ND

48-84V

36-100V

200A

Up to 100A*

Mini KLS8430M

48-84V

36-100V

300A

120A**

Mini KLS8430ND

48-84V

36-100V

300A

Up to 150A*

Mini KLS8435M

48-84V

36-100V

350A

150A**

Mini KLS8435ND

48-84V

36-100V

350A

Up to 175A*

Mini KLS9620M

48-96V

36-115V

200A

100A**

Mini KLS9620ND

48-96V

36-115V

200A

Up to 100A*

Note: *Depends on conductive heat sink.

** Continuous current can be much higher with airflow.

Summary of Contents for Puma MiniKLS7235M

Page 1: ...7235M MiniKLS2412NV MiniKLS4812NV MiniKLS7210ND MiniKLS7235ND MiniKLS2420ND MiniKLS4820ND MiniKLS7215NV MiniKLS8420NV MiniKLS2420NV MiniKLS4820NV MiniKLS7215ND MiniKLS8420ND MiniKLS2430M MiniKLS4830M...

Page 2: ...Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 12 3 3 Installation Check List 18 Chapter 4 Programmable Paramet...

Page 3: ...It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows...

Page 4: ...12 volt output to supply various kinds of hall sensors 10 5 switch inputs which are activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost swi...

Page 5: ...oof connectors for small signal 15 Thermal protection current cut back warning and shutdown on high temperature 16 Controller can do auto_Identification angle for different degrees of hall sensors 17...

Page 6: ...nal Full Power Operating Temperature Range 0 to 70 MOSFET temperature Operating Temperature Range 40 to 100 MOSFET temperature Max Battery Current Configurable 2 4 Name Regulation The name regulation...

Page 7: ...A Mini KLS4830ND 36 48V 27 60V 300A Up to 150A Mini KLS4835M 36 48V 27 60V 350A 150A Mini KLS4835ND 36 48V 27 60V 350A Up to 175A Mini KLS7210NV 48 72V 36 86V 100A 65A Mini KLS7210ND 48 72V 36 86V 100...

Page 8: ...y shielded with a cover to protect it from water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon gr...

Page 9: ...es KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 8 Figure 1 KLS2412ND KLS2420ND KLS4812ND KLS4820ND KLS7210ND KLS7215ND KLS7220ND KLS8420ND Mini mounting holes dimensions dimensio...

Page 10: ...Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 9 Figure 12 KLS2412NV KLS2420NV KLS4812NV KLS4820NV KLS7210NV KLS7215NV KLS7220NV KLS8420NV Mini mounting holes dimens...

Page 11: ...Brushless PM Motor Controller User s Manual V1 21 10 dimensions in millimeters Figure 3 KLS2430M KLS2435M KLS4830M KLS4835M KLS7225M KLS7230M KLS7235M KLS8430M KLS8435M KLS9620M Mini mounting holes d...

Page 12: ...nusoidal Brushless PM Motor Controller User s Manual V1 21 11 Figure 4 KLS2430ND KLS2435ND KLS4830ND KLS4835ND KLS7225ND KLS7230ND KLS7235ND KLS8430ND KLS8435ND KLS9620ND Mini mounting holes dimension...

Page 13: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 12 3 2 Connections 3 2 1 Pin definition of KLS N Controller Figure 10 waterproof connector...

Page 14: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 13 Figure11 Compact connectors...

Page 15: ...y can be used for LED or switch signals with a total current not exceeding 20mA 3 Boost and brake analog regen use the same port on pin2 4 CAN bus is not included in KLS N controller by default When b...

Page 16: ...ion 21 RTN Signal return Black 1 Temp Motor temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dar...

Page 17: ...ual V1 21 16 3 2 2 Standard Wiring of KLS N Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V in...

Page 18: ...ake switch 12V 12V is provided by KLS N controller on pin11 Figure 14 Wiring diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communic...

Page 19: ...irectly in front of or behind the vehicle during the checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on Th...

Page 20: ...before Identification operation That is to say it is not enough to connect only power supply PWR pin7 to batteries for Identification Angle operation Please download the instruction how to use Identif...

Page 21: ...e Monitor screen that is to say the auto_Identification is finished You can see 85 in the Identification Angle item again And the controller will blink error code This is normal Please reset the power...

Page 22: ...K can be used 2 Hall active throttle or pedal Range 1 2 12 Brake sensor Dead Low Brake sensor Dead Zone Low Range 5 40 Functional description Set throttle effective starting point Suggestion Set accor...

Page 23: ...ective output the controller will report fault and not operate Suggestion Set according to the practical situation factory default is Enable 20 Brake H Pedal Releasing Brake High Pedal Disable Value r...

Page 24: ...nal description If enabled the Forward switch will be activated Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable 20 B Foot Switch Value range Enable...

Page 25: ...ttle and turn the throttle again or turn on the brake switch will make the Cruise control quit Suggestion factory default is Disable 27 Anti Slip If enabled the controller will try to prevent the vehi...

Page 26: ...alue 110 C The controller will resume work when the motor temp is at 110 degrees inside Range 60 170 6 Line Hall Zero It is only useful when the speed sensor is at 4 Useless for KLS N or KLS M model 4...

Page 27: ...imit in Torque Mode Range 50 4000 Factory set is 1000 These three parameters are used for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower val...

Page 28: ...monitor screen of user program it is normal This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We m...

Page 29: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 28 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Page 30: ...SB to RS232 cable and SM 4A DB9 RS232 Converter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone...

Page 31: ...g Because the 85 means this controller finished the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fi...

Page 32: ...r codes such as Identify error hall err etc please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not wri...

Page 33: ...re the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host compute...

Page 34: ...n for motor and hall sensors in the user program Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please s...

Page 35: ...lt condition like a temporary over current momentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a re...

Page 36: ...M Motor Controller User s Manual V1 21 35 Contact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail...

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