Kelly CL1 Operating Instructions Manual Download Page 3

Page: 3 / 46

Read all assembly instructions and study all

photographs thoroughly before assembling the

unit

Safety Information

Please note:

Left and right is determined by standing behind the machine and looking to the front.

Summary of Contents for CL1

Page 1: ...oleroo Centre SA 5482 Website Australia www kellyengineering com au Australia Revision C Register within 2 months of purchasing the machine to receive an additional 12 months warranty Find the registration information on page 12 Tillage System 6m Operating Instruction Manual Serial number ...

Page 2: ...8 to 20 Basic folding operation 21 to 24 Section 3 Chain Operation Correct Setup 25 Importance of chain tension 26 Frame height adjustment 26 Machine setup prior to operating 27 Set chain tension 28 to 29 Correct hydraulic chain tensioning 30 to 31 Dropleg height adjustment 32 to 33 Fine adjustment for perfect operatingresults 34 to 35 Section 4 Maintenance Inspection 36 Maintenance and inspection...

Page 3: ...d all assembly instructions and study all photographs thoroughly before assembling the unit Safety Information Please note Left and right is determined by standing behind the machine and looking to the front ...

Page 4: ...ded may result in a MINOR OR MODERATE INJURY Carefully read all safety points in this manual and on your machine Keep all safety decals in good condition and replace ones that have been worn or lost Replacement decals are available by contacting your local dealer Safety guidelines This equipment is dangerous to children and persons unfamiliar with its operation Do not allow persons to operate or a...

Page 5: ...ckle chain should be clear of the ground Be aware of the height length and width of the machine Beware of obstacles and overhead powerlines Use approved accessory and necessary warning devices on the road during both day and night time transporting Hydraulics NEVER remove hydraulic hoses or ends unless the machine is in either transport position or fully extended in working position Relieve all hy...

Page 6: ...6 Safety decals individual placement If any safety decals are missing please contact your local dealer immediately and do not use the machine Fig 1 Fig 2 ...

Page 7: ...7 Safety decals individual placement If any safety decals are missing please contact your local dealer immediately and do not use the machine Fig 3 ...

Page 8: ...8 Safety decals individual placement Fig 4 If any safety decals are missing please contact your local dealer immediately and do not use the machine ...

Page 9: ...vidual placement Orange reflectors quantity 8 Locate facing outwards on central section Orange reflectors If any safety decals are missing please contact your local dealer immediately and do not use the machine Fig 5 Fig 6 ...

Page 10: ...10 Section 1 Warranty ...

Page 11: ... video documentation prior to any warranty authorisation All warranty queries and requests for authorisation can be directed to warranty kellyengineering com au Any warranty repair service or modification to products must be performed by an authorised Kelly repairer and pre approved by Kelly in writing prior to any work being carried out Kelly will issue an Authorised Returns notice for any faulty...

Page 12: ...elow then what must we do to become a 10 in your opinion ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ If you scored 9 or above then please tell us why you gave us this score _____________________________________________________...

Page 13: ...ocal dealer or by contacting Kelly Engineering Kelly Engineering welcomes feedback Should you have any difficulties that you wish to raise suggestions for improvement or modifications that you feel would enhance our products we look forward to hearing from you Contact Information Kelly Engineering PO Box 100 Booleroo Centre SA Australia 5482 Phone 61 8 8667 2253 Email sales kellyengineering com au...

Page 14: ...14 Section 2 Machine Operation ...

Page 15: ...les care should be taken to prevent fires and fire fighting equipment should be readily available Familiarise yourself and other operators with the machine s operation before using Pre operation checklist 1 All wheel nuts bolts and nuts are tightened to the correct setting 2 Split pins are in place 3 Stickers and warning signs are in place 4 Hydraulic fittings are tight and have no leaks 5 Chains ...

Page 16: ...16 Park brake Fig 7 Rotate counter clockwise to apply brake ...

Page 17: ...e setup Full load for chain configuration front rear CL2 CL2 CL2 CL1 CL2 SD49 CL1 CL1 CL1 W36 CL1 SD49 SD49 SD49 R300 R300 Half load for chain configuration front rear W36 W36 Prickle Chain Prickle Chain Fig 9 ...

Page 18: ... have not fallen out of their slotted plates during transport 2 Open both transport safety lock valves at the front of the machine see Fig 13 for location of valves 3 Lower front A frame to working height 4 Unfold wings holding the hydraulic lever until the main center cylinder pins have centered in their slots Fig 11 5 Make sure tap is open and keep holding the pressure on the unfold lever until ...

Page 19: ...19 The chain is set correctly at 69 Bar 1000 psi Fig 12 ...

Page 20: ...correct for field conditions Adjust if neccessar see section frame height adjustment Fig 19 8 Move off with all chains in working position If neccessary it is acceptabe to raise frame to transport height This will lift the front chains off the ground and reduce the load on the tractor Lower the frame once operating speed is reached Transport safety lock valves Tension isolation valve Fig 13 Fig 14...

Page 21: ...roken b Check that height adjusting chains have not fallen out of their slotted plates during operation 2 Open wing tension valve Fig 16 3 Open transport safety lock valves Fig 13 4 Fold wings holding the hydraulic lever until both cylinders are fully retracted 5 Raise the machine to transport height until the cylinders are fully extended 6 Close transport safety lock valves Fig 13 7 Attach transp...

Page 22: ...22 Folding Fig 16 ...

Page 23: ...23 Fig 17 Folding ...

Page 24: ...24 Fig 18 Folding ...

Page 25: ...25 Section 3 Chain Operation Correct Setup ...

Page 26: ...olding Uneven field surface with ridges and furrows being created A correctly adjusted machine will not cause this phenomenon The framework should be horizontal when set on level ground ie parallel to the ground Fine adjustments should be made using the adjustor chains at each bearing mount plate Frame height adjustment Ground level Leading disc is 1 25mm from ground on all chains Set drawbar heig...

Page 27: ...27 Wing set up prior to operating Make sure the pin is centred Fig 22 ...

Page 28: ... time the chain is worn down and the cylinder is fully extended you will need to remove disc s from each front and rear chain set Fully Extended rrect chain tension will ensure that the entire length of discs will roll as one This minimises the movement between each link If a chain is not adjusted and runs loose each link acts as a universal joint as the curved chain rolls along and the wear rate ...

Page 29: ...29 Fig 24 ...

Page 30: ...It may however be necessary in different situations to increase the pressure Max 138 Bar 2000psi Loosen the lock nut open the tension isolation valve Fig 14 activate the unfold circuit while using an allen key to turn the screw in the direction Fig 25 until the desired pressure is reached on the tension pressure gauge To decrease the tension pressure wind the screw all the way out activate the fol...

Page 31: ...31 Fig 26 ...

Page 32: ...until the height adjusting chains are loose Remove spring retaining clip Fig 27 2 Slide chain links through slot in lifting arm turn links 90 degrees for fine adjustment Lift Frame and install retaining clip Fig 27 3 Remove stand Fig 27 1 Fig 27 2 Fig 27 3 Dropleg height adjustment Release wing tension by opening the tension isolation valve Fig 14 Move spacers to bottom of dropleg to decrease grou...

Page 33: ...33 Dropleg height adjustment Fig 29 ...

Page 34: ...ing chains may not level out This can occur at the front of each chain at the front of the rear chains widest point and at the front of the machine either side of center When the trailing disc is set too low it may leave a furrow that may not be filled by other chains Look for this at the rear of each chain on the wings at the rear of the front chains and at the very rear of the machine near the c...

Page 35: ...ll result in premature wear of swivel hardware and the first two chain links It will also cause ridges and furrows Digging effectiveness is a result of soil conditions and disc chain construction The weight shape angle and spacing of the discs are the factors which influence efficacy On hard dry soils it is unrealistic to expect the discs to dig fully or evenly However they will still perform well...

Page 36: ...36 Section 4 Maintenance Inspection ...

Page 37: ...while performing maintenance Intervals 1 After 0 5 hours Re tighten wheel nuts 2 After FIRST use Visual check after first usage Check for loose or missing hardware oil leaks 3 Daily Check chain tension pressure Visual check for loose or missing hardware especially chain bearing bolts and pin retaining hardware Check for oil leaks or damaged hydraulic hoses Immediately after stopping the machine wa...

Page 38: ...e shooting The majority of the Kelly Tillage System operating problems are due to incorrect adjustment This trouble shooting section may help you by providing solutions to common problems Symptom Problem Solution Wings bouncing Wing tyre pressure too low Refer to page 41 for tyre pressure specifications Operating speed is too fast for field conditions Refer to page 41 for operating speed Chain Lin...

Page 39: ...cates correctly Operation leaves central ridge behind machine Front chain swivels are too low Refer to chain mount arm height adjustment on page 32 Operation leaves central furrow behind machine Rear chain swivels are too low Refer to chain mount arm height adjustment on page 32 Ridging on outside edge of machine Leading end of corresponding rear chain is too low Refer to drop leg height adjustmen...

Page 40: ...40 Section 5 Specification ...

Page 41: ...M16 M24 M16 M20 Spanner 27 18 30 16 18 24 36 24 30 Ft lb 255 36 191 32 48 140 270 214 300 Nm 345 50 260 44 65 190 370 290 406 1 When fitting a wheel tyre to a hub tighten the wheel nuts in a star pattern to the correct tension To achieve this choose a wheel nut tighten then proceed to the opposite side of the hub to the next wheel nut tighten so on until all wheel nuts are tight Then repeat the pr...

Page 42: ...42 Section 6 Pre Delivery Checklist ...

Page 43: ...t for the load Hydraulic rams and hoses are sound Hydraulic accumulator is charged correctly 6M only Droplegs are correctly orientated 6M only Swivel units are correctly orientated Chains are resting correctly on their transport supports chain carriers Check the chain tension as per assembly manual All points are greased on the machine Roll pins are installed in the discs CL1 and CL2 All safety de...

Page 44: ...44 Notes ...

Page 45: ...45 Notes ...

Page 46: ...MANOPE 6M Issue C 20 01 2020 ...

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