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Kellfri AB

Tel.: +46 511 242 50

Email: [email protected]

In accordance with 2006/42/EC, Appendix 2A
Kellfri AB
Munkatorpsgatan 6
SE-532 37 Skara, Sweden

Hereby declares that the machine 
Name: 35-FDM200
Type: Rotary disc mower

Conforms with all applicable requirements in the Machinery Directive 2006/42/EC.
Other equipment must comply with the Machinery Directive's requirements.

WARRANTY TERMS AND CONDITIONS

The warranty's validity

- Kellfri's warranty is valid for 12 months from the date of purchase.

The warranty covers

-  Reimbursement for parts replaced after verified  

material or manufacturing defect.

The warranty  
does not cover

- Labour costs
- Travel costs 
-  Machines on which the purchaser has made/commissioned  

modifications.

-  Any additional costs arising as a result of damage to the machine.
-  Damage due to normal wear and tear of the machine, substandard 

servicing, the user's inexperience or use of spare parts that  
are not original.

- Wear parts such as hoses, seals, oil and belts.

You are always welcome to give feedback or ask us about our equipment and products.

Kellfri AB has a policy of continuous product development and therefore reserves the right  

to make modifications, e.g. to the design and appearance of the product, without prior notice.

CUSTOMER SERVICE

EC DECLARATION OF CONFORMITY FOR MACHINERY, ORIGINAL

25 May 2020

Kjell Johansson

Product Development Manager

Summary of Contents for 35-FDM200

Page 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 35 FDM200 ROTARY DISC MOWER...

Page 2: ...5 Use 6 After use 6 Maintenance and service 7 Transportation and set up 7 Recycling 7 When using machine equipment connected to tractor 8 Machines equipment connected to hydraulics 9 PTO shaft 9 Risk...

Page 3: ...both the tractor and the surroundings from stone chippings and grass spray The protective frame around the cutterbar is constructed of a single frame which gives stable support to the entire protecti...

Page 4: ...ONS FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily ac...

Page 5: ...rry out a visual inspection of the equipment or product before use Repair or replace damaged or worn parts to reduce the risk of injury Grease moving parts and check that all nuts and bolts are tighte...

Page 6: ...arning This symbol indicates that a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage Thi...

Page 7: ...e g to the design and appearance of the product without prior notice TRANSPORTATION AND SET UP Check that the work area is free from bystanders children and objects before driving off Always observe a...

Page 8: ...s 540 rpm Always adjust the rotor speed to the type of work to be carried out Never use the machine if it is unbalanced Do not try to remove jammed objects while the engine is running Ensure that the...

Page 9: ...operation in order to remove any dirt or metal chips which may have got into the hydraulic system POWER TAKE OFF SHAFT PTO SHAFT Things to remember when operating equipment with a PTO shaft The transm...

Page 10: ...omponents have stopped rotating When the shear bolt in the protective device in the power outlet disintegrates and the rotors continue to spin while the power outlet has stopped The operator s awarene...

Page 11: ...authorities IMPORTANT Mark protruding equipment clearly with additional lights or suitable reflectors It is important that the equipment is visible If you are driving on a public road any load or equi...

Page 12: ...other part of your body into the machine while it is running DANGER Risk of entrapment in the rotating PTO shaft Ejection warning Respect the equipment s risk zone Risk zone 25 m around the machine W...

Page 13: ...vomiting Drink water in small quantities In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact...

Page 14: ...14 Table of Contents PARTS...

Page 15: ...asher 2 pcs 8 pcs 80 x 50 x 8 mm 38 x 25 x 24 mm 2 pcs 63 x 50 x 50 mm 2 pcs M12 24 pcs M12 lock washer 24 pcs M16 6 pcs M18 3 pcs M24 6 pcs 3 pcs 1 pc 10 pcs M12x40 4 pcs M12x45 8 pcs M16x45 1 pc M16...

Page 16: ...uired during parts of the assembly Tools ratchet spanner 17 and 18 socket Fixed spanner 13 17 18 and 24 80 x 50 x 8 mm M24 M24 63 x 50 x 50 mm 2 pcs A baton may need to be used to get the sleeve into...

Page 17: ...17 Table of Contents M12 M12x40 M12 Note Use one washer above and one below during assembly Remove the piston...

Page 18: ...18 Table of Contents M16x45 M16 M16 38 x 25 x 24 mm M24 M24 M24...

Page 19: ...of Contents M16x60 M16x50 M16 M16 Loosen the handle Assemble the bracket and screw the handle back on Repeat this step on the right hand side of the rotary disc mower Loosen the screws and assemble t...

Page 20: ...20 Table of Contents Secure with the chain Banjo bolt Sealing washer...

Page 21: ...e of Contents Pull over the tarpaulin and attach it firmly into the frame Use the strings on the underside of the tarpaulin Width setting of cutting string Min 1000 mm Max 1700 mm M12 lock washer M12...

Page 22: ...22 Table of Contents Transport locking device 1 Attach the string 2 Pull the string through the eyelet Pull the end of the string to the tractor...

Page 23: ...23 Table of Contents GREASE POINTS...

Page 24: ...ine during operation NOTE Check that the transport locking device has been removed before starting work Connect hydraulic hoses Raise the equipment and check its functioning Ready for use 0 13 cm Dist...

Page 25: ...e 30 degrees Before operation check the following points The condition of the blades The drums wear or damage PTO shaft wear or damage Hydraulic hoses and hydraulic cylinder condition and leakage Bolt...

Page 26: ...Check the area to be cut and remove anything that might cause an obstruction or might damage or become trapped in the blades e g large stones pieces of wood etc In the event of a collision or if the...

Page 27: ...m the tractor Disconnect the hydraulic couplings IMPORTANT Before you disconnect the hydraulic hoses make sure there is no pressure left in the system Disconnect the PTO shaft and then the machine fro...

Page 28: ...tion Oil level refill as needed Grease points re lubricate if necessary Wear or damage to hydraulic hoses always replace damaged hydraulic hoses Normal service life of hydraulic hoses is 5 6 years it...

Page 29: ...ansport mode Grease points Cutterbar FDM200 1 7 L Draining Open the drainage plug and tip the cutterbar into working mode Empty the oil into a suitable container Gearbox 0 4 L Refilling Put the cutter...

Page 30: ...rn the tightening bolt clockwise to tighten the belt and anticlockwise to loosen the belt 3 Tighten the locking nut after adjusting the belt Interval After one hour of operation After five hours of op...

Page 31: ...n 3 point Attachment of PTO shaft Suspension pin Stabiliser Safety panel Brake block Blades Disc Drum Protective frame Transport locking device Tension spring Lifting cylinder Hydraulic oil pipe Gas v...

Page 32: ...hours of operation Lubrication Belts After one hour of operation Check and tighten the belt The belt should move 20 mm under pressure Hydraulics Before each use Check that all hoses are intact connec...

Page 33: ...33 Table of Contents MODEL FDM200 A 2670 mm B 3475 mm 35 hp 540 rpm Cat 2 4 pcs 527 kg 35 50 hp...

Page 34: ...34 Table of Contents Version 1 1...

Page 35: ...6207 2RS 2 12 R35 FDM 093 Pulley small 3 13 R35 FDM 107 Belt pulley 1 14 R35 FDM 123 Belt guard 1 15 R35 FDM 089 Belt 4 16 R35 FDM 126 Belt guard 1 17 R35 FDM 064 Hex lock nut M8 14 18 R35 FDM 144 Bo...

Page 36: ...36 Table of Contents Version 1 1...

Page 37: ...041 Hex key M8x40 4 43 R35 FDM 038 Hex key M6x12 4 44 R35 FDM 039 Hex key M8x16 2 45 R35 FDM 151 Belt shaft small 1 46 R35 FDM 168 Pressure disc for pulley 4 47 R35 FDM 046 Hex key M12x25 4 48 R35 FDM...

Page 38: ...38 Table of Contents Version 1 1...

Page 39: ...FDM 176 Suspension 1 66 R35 FDM 177 Tarpaulin 1 67 R35 FDM 178 Pivot adjustment rod long 1 68 R35 FDM 179 Pivot adjustment rod short 1 69 R35 FDM 180 Gasket 18x3 3 70 R35 FDM 181 Bushing 2 71 R35 FDM...

Page 40: ...40 Table of Contents Version 1 1...

Page 41: ...35 FDM 011 Spring 24 13 R35 FDM 010 Gearbox 1 14 R35 FDM 079 Hex key M12x30 4 15 R35 FDM 053 Spring washer 10 9 16 R35 FDM 076 Hex key M10x25 4 17 R35 FDM 157 Tension adjustment 2 18 R35 FDM 134 Tensi...

Page 42: ...42 Table of Contents Version 1 1...

Page 43: ...027 R pin 4 1 12 R35 FDM 057 Gasket 12x2 5 10 13 R35 RS165H 017 Locking nut M12 8 14 R35 FDM 047 Hex key M12x40 5 15 R35 FDM 159 Gasket 1 16 R35 FDM 153 Sleeve 50x63x50 2 17 R35 FDM 058 Gasket 16x3 4...

Page 44: ...44 Table of Contents Version 1 1...

Page 45: ...5 FDM 060 Gasket 24x4 4 39 R35 FDM 032 Cotter pin 4x40 4 40 R35 FDM 202 Rubber block 1 41 R35 FDM 062 Gasket 10x2 5 1 42 R35 FDM 045 Hex key M10x40 2 43 R35 FDM 160 Pressure plate 1 44 MTB50 002 Locki...

Page 46: ...46 Table of Contents Version 1 1...

Page 47: ...54 11 R35 FDM 077 Hex key M10x30 2 12 R35 FDM 043 Hex key M10x30 10 13 R35 FDM 194 Frame lower part 1 14 R35 FDM 056 Gasket 10x2 8 15 R35 FDM 132 Deflector right 1 16 R35 FDM 131 Deflector left 1 17...

Page 48: ...48 Table of Contents Version 1 1...

Page 49: ...ure plate 5 41 R35 FDM 099 Cog wheel 27x3 5 right 2 42 R35 FDM 128 Slide rail left 1 43 R35 FDM 098 Cog wheel 39x3 5 left 3 44 R35 FDM 196 Panel guard upper 1 45 R35 FDM 112 Connection arm 1 46 R35 FD...

Page 50: ...t off the transmission shaft to the desired length NB The shaft may not be cut more than half the tube length 3 File the edges of the tube 4 Cut off the tube of the protective device to the same lengt...

Page 51: ...51 Table of Contents ROTATION PATTERN 35 FDM200 Turning the blades is not recommended...

Page 52: ...52 Table of Contents NOTES...

Page 53: ...53 Table of Contents NOTES...

Page 54: ...54 Table of Contents NOTES...

Page 55: ...purchased from a dealer please contact the dealer in the first instance CAUSE YES 11 Transport damage 09 Product complaint 04 Wrong goods delivered 03 Wrong quantity Purchaser Customer number Address...

Page 56: ...acturing defect The warranty does not cover Labour costs Travel costs Machines on which the purchaser has made commissioned modifications Any additional costs arising as a result of damage to the mach...

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