Kele PowerTrak Series Manual Download Page 2

KELE • www.kele.com • FAX 901-372-2531

USA 901-937-4900 • International 901-382-6084

PowerTrak Installation:
Using the external mounting feet, secure the PowerTrak to a wall surface using the proper mounting hardware for
the type of wall construction involved. Pull the conduit and wiring runs through any of the eight 1/2'' knock-outs into
the enclosure and tag (identify) per job drawings. To avoid electrical noise and interference, the signal output wiring
should be kept separated from the line voltage and current transformer wiring.

Current Transformer (CT) Installation:
All CT’s should be installed with the side of the transformer labeled “H1” facing the incoming power to maintain
proper CT polarity. Connect the CT wiring to the CT INPUTS terminal block as shown in the PowerTrak wiring dia-
grams (Figures 1 & 2). If the PowerTrak is equipped with the CT shorting Assembly Option, see instructions below.
A pair of wires for each CT is required as shown in the wiring diagrams or a common CT return wire can be used
with 1 amp or 5 amp CT’s. When using the SCT Series of current transformers with the PT-9300, recommended
wiring is a twisted shielded pair for each CT to avoid noise pick-up. Ground the shield wire at the PT-9300 ground
lug only. The output from each CT should be wired to be in phase with its respective voltage. For example, the CT
installed on Phase-A is connected to the Phase-A CT input terminals X1 and X2, and the system voltage connection
from Phase-A should be to terminal L1. 

Current Transformer (CT) Shorting Assembly Option:
The CT Shorting Assembly Option provides a simple and convenient means of shorting 1 amp or 5 amp current
transformer secondaries should there be a requirement to take the PowerTrak out of service.  This option is
installed by securing the Shorting Assembly pins to the PowerTrak CT INPUTS terminal block, and securing the
Shorting Assembly board to the stand-offs on the PowerTrak circuit board. All CT wiring connections should be
made to the terminal strip on the Shorting Assembly Option board. A pair of wires for each CT is required as shown
in the wiring diagrams or a common CT return wire can be used. The current from each CT should be wired to be in
phase with its respective voltage. For example, the CT installed on Phase-A is connected to the Phase-A CT input
terminals X1 and X2, and the system voltage connection from Phase-A should be to terminal L1. 

With the shorting

assembly jumper plugs in the SHORT position, the corresponding CT secondary is shorted. With the jumper plugs
in the NORM position, the CT secondary can be read by the PowerTrak. The jumper plugs should be placed in the
SHORT position before the shorting assembly is disconnected from the PowerTrak

Current Transformer (CT) Installation Note: When using current transformers with small burden (load) capability (typically CT's with
ratios below 200:5), the CT secondary wiring can add significantly to the burden that must be supported by the CT. For these applica-
tions, consideration should be given to the distance between the PowerTrak and the current transformers as well as to the gauge of
the CT wiring. Refer to the Technical Reference section in the Kele catalog for more information on burden or call Kele.

Summing Current Transformers: When wiring summing CT’s, proper CT polarity and phasing with voltages must be observed. The
PowerTrak Auto-Configuration and Manual Configuration functions cannot be used with summing current transformers.

System Voltage Connections:
The system voltage connections are made to the PowerTrak terminal strip labeled SYSTEM VOLTAGE CONNEC-
TIONS. System voltages up to 600 volts can be connected directly to this terminal strip. For system voltages greater
than 600 volts, potential transformers can be used. The system voltage terminal strip is pluggable allowing for easier
wiring installation and/or removal of the PowerTrak from service. For three-phase systems refer to Figure 1 for
wiring details. Three-phase wye systems should have the neutral line connected to the PowerTrak. For single-
phase systems refer to Figure 2 for wiring details. Each system voltage connection should be wired to be in phase
with its respective CT input.

Input Wiring Installation Note:
For safety reasons, the electrical system should be de-energized before installing current transformers and making
voltage connections. Care should be taken when wiring the CT and system voltage inputs to the PowerTrak in
order to maintain proper CT polarity and proper phasing between the CT’s and system voltage connections. In the
event of inadvertent wiring errors such as reversed polarity CT’s or incorrect phasing of voltages with CT’s, the
PowerTrak auto-configuring system is used to electronically “correct” the errors and provide accurate output data.
The auto-configuring system eliminates the time consuming troubleshooting and the trial and error wire swapping
required with other power monitors.

INSTALLATION

CAUTION: 

Open circuiting the secondary leads of a 1 amp or 5 amp secondary current transformer under load

can cause hazardous voltages which can injure personnel or damage equipment. Maintain a shorted circuit
across the secondary leads whenever the current transformer is not connected to the PowerTrak transducer. The
PowerTrak shorting assembly option or an externally mounted U3889 switch is recommended.

2

Summary of Contents for PowerTrak Series

Page 1: ...ptional LonWorks communications APPLICATION PowerTrak Applications Remote Outputs Local Display Monitoring KWH Total KW Window KW Peak Window KW Total KVA Total Power Factor PF True RMS Voltage True RMS Current Local Display Monitoring Each Phase True RMS Voltage True RMS Current KW Wye systems KVA Wye systems Power Factor Wye systems Inputs System type Three phase Wye or Delta Single Phase Input ...

Page 2: ... read by the PowerTrak The jumper plugs should be placed in the SHORT position before the shorting assembly is disconnected from the PowerTrak Current Transformer CT Installation Note When using current transformers with small burden load capability typically CT s with ratios below 200 5 the CT secondary wiring can add significantly to the burden that must be supported by the CT For these applica ...

Page 3: ...d with the communications module for information on wiring protocols etc INSTALLATION Continued The PT 9000 may be ordered with an optional two line 16 character alpha numeric LCD display for local monitor ing of power parameters Each line of the display can be manually scrolled with the yellow cover mounted buttons to view up to 23 different displayed parameters No calibration of the display is r...

Page 4: ... indicating the actual phasing between the voltage and current inputs to the PowerTrak A lighted CT polarity LED indicates that the corresponding CT is installed or wired backwards giving a reverse polarity A correctly wired PowerTrak will be indicated by all CT polarity LED s extinguished and the left most Volts Amps phasing LED lighted Should any of the other phasing or CT polarity LED s be ligh...

Page 5: ...Off Off 102 Off Off On On Off On 104 Off Off On On On Off 106 Off Off On On On On 108 Off On Off Off Off Off 111 Off On Off Off Off On 113 Off On Off Off On Off 114 Off On Off Off On On 116 Off On Off On Off Off 118 Off On Off On Off On 123 Off On Off On On Off 125 Off On Off On On On 130 Off On On Off Off Off 160 Off On On Off Off On 170 Off On On Off On Off 176 Off On On Off On On 180 Off On On ...

Page 6: ...itch B3 B4 B5 B6 B7 B8 Total KW Off Off Off Off Off Off 15 minute Sliding Window KW Off Off On Off Off On Peak Sliding Window KW Off On Off Off On Off Total KVA Off On On Off On On Total Power Factor On Off Off On Off Off RMS Current On Off On On Off On RMS Voltage On On Off On On Off KWH Per Pulse Switch B1 Switch B2 0 01 Off Off 0 1 Off On 1 On Off 10 On On TABLE 4 mA OUTPUT SIGNAL SELECTIONS TA...

Page 7: ...0 mA OUTPUT 1 OVER VOLTS LED X2 X1 X2 X1 X2 X1 A NORM SHORT B NORM SHORT C NORM SHORT OPTIONAL CT SHORTING ASSEMBLY DETAIL SYSTEM VOLTAGE SELECT SWITCH 600 V 120 144 V 190 277 V MAKE CT CONNECTIONS TO THESE TERMINALS CTC CTB CTA CT shorting jumpers shown in the normal position CT shorting assembly pins secured to PT 9000 CT Inputs Terminal Block PT 9000 SERIES OPTIONAL COVER MOUNTED LCD DISPLAY DE...

Page 8: ...s updated on thirty second intervals and will change in value only if the current sliding window KW value is greater than the current peak window KW value KELE www kele com FAX 901 372 2531 USA 901 937 4900 International 901 382 6084 8 X2 X1 H1 CT L N L N L I N E L O A D CT H1 should face Line side CTC X2 X1 CTB X2 X1 CTA X2 X1 CT INPUTS SYSTEM VOLTAGE CONNECTIONS NEUTRAL L3 L2 L1 No Connection No...

Page 9: ...VA The Total KVA parameter is the total instantaneous KVA demand for a three phase or single phase electrical system Three phase equation Single phase equation KVA E x I x 1 73 x mA out 4 KVA E x I x mA out 4 1000 x 16 1000 x 16 Where KVA Total KVA value E 144 SYSTEM VOLTAGE SELECT switch set to 120 144 V 277 SYSTEM VOLTAGE SELECT switch set to 190 277 V 415 SYSTEM VOLTAGE SELECT switch set to 346...

Page 10: ...of the CT ratio selected with DIP switch C1 C5 ex CT ratio 500 for 500 5 ratio mA out PowerTrak milliamp output value for True RMS Current DIGITAL OUTPUTS KWH Pulse Output The PowerTrak provides a contact closure pulse output representing energy consumption KWH By setting the appropriate DIP switches B1 B2 See Table 3 each pulse will represent either 10 1 0 1 or 0 01 KWH per pulse The 10 KWH per p...

Page 11: ...IP switch C1 C5 ex I 500 for 500 5 ratio KWH pulse KWH per pulse setting from DIP switches B1 B2 See Table 3 PT Ratio PT Primary PT Secondary Example 4800V to 120V PT Ratio 4800 120 40 Low Voltage Alarm Contact SYS VOLTS OK The Low Voltage Alarm Contact is a normally open contact that closes when any phase voltage drops below the low voltage alarm setting determined by DIP switches A3 A8 See Table...

Page 12: ...on is installed on the PowerTrak place the shorting jumpers in the NORM position ____5 Set the SYSTEM VOLTAGE SELECT switch to the line to line voltage of the electrical system to be monitored ____6 Set the Power System Type DIP switches A1 A2 ____7 Set the Low Voltage Alarm Threshold DIP switches A3 A8 ____8 Set the KWH Pulse rate if used DIP switches B1 B2 ____9 Set the mA output 2 for the desir...

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