KEEWAY ATV250, Service And Maintenance Manual

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5
W o r k s h o p s a f e t y
Warning
Never use worn-out Tools which may slip and
cause injury to you.
Warning
Do not smoke or allow flames or spark near
petrol which is highly explosive as well as
inflammable.Work in a well ventilated area.
Warning
Do not spill oil on the workshop floor as one
may slip and get injuried.Always keep it neat
and clean.
Warning
Never run the engine in an enclosed or
badly-ventilated area for a long time because the
exhaust contains poisonous gas.
Warning
Never use dry brush or compressed air to clean
brake assembly/components because inhaled
airborne asbestos fibres may cause cancer or
respiratory disease.
Warning
The battery electrolyte contains sulphuric
acid.Protect your eyes,skin and clothing.In
case of contact,flush thoroughly with water
immediately & call a doctor.Electrolyte
should be kept at a safe place out of reach
of children.
Warning
Always ensure mutual safety when working
with a partner.
S e r v i c e r u l e s
1. Use only genuine KEEWAY parts and recommended grade of lubricants at specified parts and
points.
2. Use right/proper (general and special) tools at right place.
3. Install new gaskets,O rings,oil seals,clips,split pins and so on,while reassemblying.
4. Use only Metric nuts and bolts(MKS system).
5. When tightening nuts or bolts,start first with larger diameter or centre ones.Then tighten the
others to the specified torques diagonally (criss-cross pattern).
6. After reassemblying,checking all nuts & bolts for proper tightening by torque wrench,check free
operation and also movement of the moving components.
7. Clean parts before measurement and get rid of oil,if any.Lubricate working parts lightly by oil
while assembly.
8. When engine and transmission components are dismantled and kept for a longer period,coat the
mating surface with a lubricant to prevent rusting and cover them,to avoid dust.