3
C O N T E N T
A. General information
1.
Basic terminology- Engine
2.
Engine types-4 stroke engine work cycle/illustrations
3.
Workshop safety
Service rules
Electricals safety
B
Product
1.
Technical specifications
2.
Special service tools
3.
Engine and transmission
a)
Specified torque value
b)
Small but vital component /Nondirectional fitment-parts of engine
c)
Engine removal /installation
d)
Engine assembly
e)
Radiator assembly
f)
Engine removal /installation
Intake pipe of carburetor /Gear case/Cylinder head /Piston/Left crankcase cover / Water
pump/Right crankcase cover/Spare parts for right crankcase cover/ Clutch/Drive gear
COMP/Driven wheel clutch COMP/Crankcase/Speed gear box
g)
Power flow chart
h)
Lubrication system
i)
The setup of valve interval
j)
Engine cylinder compression test
k)
Some important dimensions-engine
Fuel –air system - Air filter/Carburetor assy
- Mixed air ( air burning) system
- Disassembly and assembly of the carburetor
4.
Chassis group
a)
Specified torque value – chassis
b)
Sub assembly – chassis
(i)
Front wheel assy
(ii)
Front disc brake assy
(iii)
Redirector, upper and lower swing arm assy
(iv)
Steering system
(v)
Rear wheel, transmission system assy
(vi)
Rear hydraulic brake assy
(vii)
Rear swing arm assy
c)
Important tips on vehicle assembly
d)
Important dimensions of vehicle
5.
Electricial /electronics
Summary of Contents for ATV250
Page 5: ...5 A GENERAL INFORMATION...
Page 11: ...7 B PRODUCT...
Page 16: ...12...
Page 17: ...13 11 12...
Page 41: ...37 Lubrication system...
Page 58: ...54...
Page 60: ...56...
Page 62: ...58...
Page 64: ...60 digram 7 Diargram 8 dirgram 9 dirgram 10...
Page 70: ...66 Wiring diagram...
Page 75: ...71 Signal system circuit...
Page 76: ...72 Battery charging system circuit...
Page 81: ...77 C OTHERS...
Page 95: ...91 malfunction of tyre wheel slopes excessive wheel is screwed wrongly...