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18 

  Effective June 2016 - 

             

 

Pump Model Numbers w/ Axial Slicers 

KGSL2-2001/2301/2401(C) 

KHGSL2-2001/2301/2401(C)

 

KGSL2-2003/2303/4603 

KHGSL2-2003/2303/4603 

 

REF. 

DESCRIPTION 

QTY. 

PART NUMBER 

QTY. 

PART NUMBER 

  

Castings 

 

 

 

 

Bearing Plate, Upper, Cast Iron 

KGX2004 

KGX2004 

Assembly, Upper Bearing Plate “C” Models 

KGA2070-5-03 

Housing, Lower Bearing, Cast Iron 

K0467-2-01X 

K0467-2-01X 

Seal Plate, Lower, Cast Iron (w/ bushing) 

K0447-5-01X 

K0447-5-01X 

Volute Case, Cast Iron 

K0444-2-01 

K0444-2-01 

Adapter, Discharge, Vertical, 1-1/4" NPT, Cast iron 

K0448-2-01 

K0448-2-01 

  

Repair parts  

 

 

 

 

Seal, Shaft, Lower and Upper, Sil. Carbide, Type 21 

KG2172 

KG2172 

O-Ring, Buna-N, Motor, Cord Cap, Brg. Hsg.,5-7/8 OD 

KG2010 

KG2010 

O-Ring, volute adapter, Buna-N, 6.234 ID 

K0166-1-08 

K0166-1-08 

10 

Bearing, Ball, Upper Ball, 1.575OD  

KG2003 

KG2003 

11 

Bearing, Ball, LOWER, 2.047OD 

KG2009 

KG2009 

  

Hardware & Miscellanies parts 

 

 

 

 

12 

Screw, Cap, 1/2-13UNC x 1" LG, SST 

CS1/2X1SS 

CS1/2X1SS 

13 

Screw, Cap, 5/16-18UNC x 1-3/4" LG, SST 

CS5/16X1-3/4SS 

CS5/16X1-3/4SS 

14 

Screw, Cap, 5/16-18UNC x 1-1/4" LG, SST 

CS5/16X1-1/4SS 

CS5/16X1-1/4SS 

15 

Screw, Cap, 5/16-18UNC x 1-1/2" LG, SST 

CS5/16X1-1/2SS 

CS5/16X1-1/2SS 

16 

Screw, Cap, 10-32UNC x 5/8" LG, SST 

CS10X5/8SS 

CS10X5/8SS 

17 

Screw, RD Head, Drive, #4-

7UNC x 1/4 “ LG, SST 

DS4X1/4SS 

DS4X1/4SS 

18 

Screw, Cap, C-sunk, 1/4-20UNC x 5/8" LG, SST 

K0317-1-02 

K0317-1-02 

19 

Screw, Skt Hd, (Allen) 1/4 -

20UNC x 3/4 “ LG, SST 

SCS1/4X3/4SS 

SCS1/4X3/4SS 

20 

Washer, Impeller, KGS series 

K0451-1-01 

K0451-1-01 

22 

Shim, 5/8” ID x 1.00” OD x .005, SST 

K0458-1-01 

K0458-1-01 

23 

Nameplate, FM 

KNP0001 

KNP0001 

24 

Handle, Lifting, SST 

KG2017 

KG2017 

25 

Oil, KEEN I.C.E. Dielectric 

68 oz 

K0181-1-01 

68 oz 

K0181-1-01 

26 

Assembly, Housing & Stator 208 Volt 1 ph 

KGA2097-5-200  

26 

Assembly, Housing & Stator 240 Volt 1 ph 

KGA2097-5-100 

26 

Assembly, Housing & Stator 208/230/460 Volt 3 ph 

KGX2098 

 

Housing, motor, Cast iron 

KGX2006 

KGX2006 

 

Stator 208 Volt 1 ph 

KG2007 

 

Stator 240 Volt 1 ph 

K0477-1 

 

Stator 208/230/460 Volt 3 ph 

KG2013 

27 

Assy, Cord Cap, 30 ft. length cord.  10/6 

KGX2099-10630 

27 

Assy, Cord Cap, 30 ft. length cord.  10

/3 “C” Model 

KGX2099-103 

27 

Assy, Cord Cap, 30 ft. length cord.  14/8 

K0133-5-30 

28 

Rotor and shaft assembly, 1 & 3 phase , Hazloc 

KGX2096 

KGX2096 

29 

Pre-insulated Crimp Wire Connector 6LU61 

WC2-10 

WC2-10 

30 

Impeller, SST, High Flow

, 5.50” Dia. 

K0464-2-02 

K0464-2-02 

30 

Impeller, SST, High Head

, 6.50” Dia. 

K0464-2-01 

K0464-2-01 

31 

Plate, Slicer, SST, High Flow 

K0452-2-01 

K0452-2-01 

31 

Plate, Slicer, SST, High Head 

K0452-2-200 

K0452-2-200 

32 

Impeller, Slicer, 3-Blade, SST 

K0454-2-100 

K0454-2-100 

33 

Plug, 1/4" NPT pipe, SST 

PLUG1/4 

PLUG1/4 

34 

Assy, Wire, Moisture Detector w/ resistor 

K0138-1-01  

K0138-1-01 

35 

Resistor, 330k ohm 

K0381-1-01 

K0381-1-01 

35 

Sensor, Moisture 

KG2160 

KG2160 

36 

Capacitor, Start, 216-259 Mfd, 250 VAC 

K0408-1-02 

37 

Capacitor, Run, 50 Mfd, 370 VAC 

K0341-1-01 

Summary of Contents for K(H)GS2

Page 1: ...PH 419 207 9400 FX 419 207 8031 INSTALLATION AND SERVICE INSTRUCTIONS AND REPAIR PARTS LIST FOR 2HP SEMI OPEN K H GS2 CENTRIFUGAL SUBMERSIBLE GRINDER SEWAGE PUMPS _____________________________________...

Page 2: ...25 Standard Flow High Head w Radial Cutters INTERNAL CAPACITORS CATALOG NO HP PH VOLTS CORD DISCH KGS2 2001C 2 1 208 10 3 1 25 KGS2 2401C 2 1 240 10 3 1 25 KHGS2 2001C 2 1 208 10 3 1 25 KHGS2 2401C 2...

Page 3: ...ACITORS CATALOG NO HP PH VOLTS CORD DISCH KGSL2 2001C 2 1 208 10 3 1 25 KGSL2 2401C 2 1 240 10 3 1 25 KHGSL2 2001C 2 1 208 10 3 1 25 KHGSL2 2401C 2 1 240 10 3 1 25 Read all instructions in this manual...

Page 4: ...in cable or rope Do not use lifting chain cable or rope where failure could result in loss of life Examine all lifting devices chain cable or rope for damage before and after each lift Do not use any...

Page 5: ...5 Effective June 2016 WIRING DIAGRAMS Internal Capacitors SINGLE PHASE 208 240V 10 3 CABLE WIRES OHM 208V OHM 240V WHITE 1 BLACK 3 1 0 1 6...

Page 6: ...6 Effective June 2016 SINGLE PHASE 208 240V 10 5 CABLE WIRES OHM 208V OHM 240V WHITE 1 BLACK 3 1 0 1 6 WHITE 1 RED 2 6 2 6 8 BLACK 3 RED 2 5 2 5 2...

Page 7: ...7 Effective June 2016 3 PHASE 208 230 460V 14 7 CABLE WIRES 230 VOLT OHM WHITE BLACK WHITE RED BLACK RED WIRES 460 VOLT WHITE BLACK WHITE RED BLACK RED...

Page 8: ...l 56 60 Rockwell C SHAFT 416 Stainless Steel SHAFT SEAL Mechanical Main Motor Secondary Pump Silicon Carbide Rotating Face Silicon Carbide Rotating Face Silicon Carbide Stationary Face Silicon Carbide...

Page 9: ...259 mfd 250 VAC 50 mfd 370 VAC MOTOR THREE PHASE 2 HP 3450 RPM 60 Hz Tri voltage 208 230 460 volts On Winding temperature sensor requires temperature sensor circuitry in control panel Oil Filled Class...

Page 10: ...in basin NEVER WORK ON MOTOR OR GRINDER UNIT WITHOUT DISCONNECTING MOTOR LEAD WIRES FROM CONTROL PANEL DO NOT RELY UPON OPENING THE CIRCUIT BREAKER ONLY ELECTRICAL MOTOR OVERLOAD PROTECTION Single pha...

Page 11: ...Check valve stuck closed or installed backwards Pump motor damaged worn Pump may be air locked Cutter loose or jammed on shaft worn or damaged Pump is noisy Grinder impeller may be rubbing against gr...

Page 12: ...he impeller cutting bar and remove the allen head cap screw from the end of the shaft 2 Use a large screwdriver in the slot end of the shaft and tap counterclockwise on one of the large cutter vanes w...

Page 13: ...factory STANDARD TOOLS REQUIRED Standard socket wrench set Ball peen Hammer Feeler Gauges minimum range 008 012 inches Vise grip pliers Allen head socket set Screwdrivers Wire brush CAUTION Disconnect...

Page 14: ...go to step 13 If tolerance is beyond or under range go back to step 7 13 Place new or cleaned slicer retainer onto volute bottom 14 Make sure the impeller turns freely by hand after reassembly Some dr...

Page 15: ...15 Effective June 2016...

Page 16: ...16 Effective June 2016 REPAIR PARTS LIST...

Page 17: ...17 Effective June 2016...

Page 18: ...0317 1 02 3 K0317 1 02 19 Screw Skt Hd Allen 1 4 20UNC x 3 4 LG SST 1 SCS1 4X3 4SS 1 SCS1 4X3 4SS 20 Washer Impeller KGS series 1 K0451 1 01 1 K0451 1 01 22 Shim 5 8 ID x 1 00 OD x 005 SST 2 K0458 1 0...

Page 19: ...6X1 1 4SS 4 CS5 16X1 1 4SS 15 Screw Cap 5 16 18UNC x 1 1 2 LG SST 4 CS5 16X1 1 2SS 4 CS5 16X1 1 2SS 16 Screw Cap 10 32UNC x 5 8 LG SST 1 CS10X5 8SS 1 CS10X5 8SS 17 Screw RD Head Drive 4 7UNC x 1 4 LG...

Page 20: ...re Moisture Detector w resistor 1 K0138 1 01 1 K0138 1 01 35 Resistor 330k ohm 1 K0381 1 01 1 K0381 1 01 35 Sensor Moisture 1 KG2160 1 KG2160 36 Capacitor Start 216 259 Mfd 250 VAC 1 K0408 1 02 37 Cap...

Page 21: ...ng a phase converter or if 3 phase power is supplied by only two transformers making an open Delta system WARRANTY EXCLUSIONS Keen Pump specifically disclaims the implied warranties of merchantability...

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