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  Effective June 2016 - 

REPLACING GRINDER IMPELLER AND 

SHREDDING RING 

“RADIAL CUTTERS” 

 
Note: This is the only disassembly operation permitted in the field. 
          All other repairs must be performed at an authorized service center or the factory. 

 

STANDARD TOOLS REQUIRED: 

 

Standard socket wrench set. 

 

Standard set of open end wrenches. 

 

Hammer. 

 

Vise grip pliers. 

 

Allen head socket set. 

 

Screwdrivers. 

 

Wire brush. 

 
CAUTION 

– Disconnect all power and control wires to motor at the control panel before starting 

                    the disassembly operations. Do not rely upon opening the circuit breaker only. 
 
IMPORTANT 

– Pump should be sanitized with bleach before starting work. 

                         Pump should be thoroughly cleaned of trash and deposits before starting  
                         disassembly operations. 
                         Wear protective gloves and clothing. 
                         Always use a rag on the impeller when turning to prevent cutting hands on the  
                         sharp edges of the shredding ring. 
 

DISASSEMBLY OF SHREDDING RING AND GRINDER IMPELLER 

 

1.  Hold  the  grinder  impeller  by  prying  against  the  impeller  cutting  bar  and  remove  the  allen  head  cap 

screw from the end of the shaft. 

2.  Use a large screwdriver in the slot end of the shaft and tap (counterclockwise) on one of the large cutter 

vanes with a hammer. Tap in a counterclockwise direction (thread is right hand). 

3.  If the impeller removes easily, clean and replace if worn. 
4.  Make  sure  the  pump  impeller  has  not  loosened  when  the  grinder  impeller  was  removed.  This  can  be 

checked  on  reassembly  of  grinder  impeller  and  shredding  ring.  The  tips  of  the  impeller  cutter  vanes 
should extend 1/8” below the bottom of the shredding ring. If the distance is greater, the pump impeller 
has loosened. If the distance is less, the shredding ring is not properly seated. 

5.  After the volute case has been removed, insert screwdriver in slot end of shaft and tap hammer against 

the  outer  vane  of  the  ductile  iron  pump  impeller  (clockwise)  to  ensure  it  is  threaded  tight  against 
shoulder on shaft. 

6.  Use large screwdriver to tap stainless steel cutter ring from cast iron volute. 
7.  Clean  all  threads  with a  wire  brush  and  file  smooth any  nicked  threads.  Use  NEVER-SEEZE  or  other 

graphite compound on threads before replacing grinder impeller. 

Summary of Contents for K(H)GS2

Page 1: ...PH 419 207 9400 FX 419 207 8031 INSTALLATION AND SERVICE INSTRUCTIONS AND REPAIR PARTS LIST FOR 2HP SEMI OPEN K H GS2 CENTRIFUGAL SUBMERSIBLE GRINDER SEWAGE PUMPS _____________________________________...

Page 2: ...25 Standard Flow High Head w Radial Cutters INTERNAL CAPACITORS CATALOG NO HP PH VOLTS CORD DISCH KGS2 2001C 2 1 208 10 3 1 25 KGS2 2401C 2 1 240 10 3 1 25 KHGS2 2001C 2 1 208 10 3 1 25 KHGS2 2401C 2...

Page 3: ...ACITORS CATALOG NO HP PH VOLTS CORD DISCH KGSL2 2001C 2 1 208 10 3 1 25 KGSL2 2401C 2 1 240 10 3 1 25 KHGSL2 2001C 2 1 208 10 3 1 25 KHGSL2 2401C 2 1 240 10 3 1 25 Read all instructions in this manual...

Page 4: ...in cable or rope Do not use lifting chain cable or rope where failure could result in loss of life Examine all lifting devices chain cable or rope for damage before and after each lift Do not use any...

Page 5: ...5 Effective June 2016 WIRING DIAGRAMS Internal Capacitors SINGLE PHASE 208 240V 10 3 CABLE WIRES OHM 208V OHM 240V WHITE 1 BLACK 3 1 0 1 6...

Page 6: ...6 Effective June 2016 SINGLE PHASE 208 240V 10 5 CABLE WIRES OHM 208V OHM 240V WHITE 1 BLACK 3 1 0 1 6 WHITE 1 RED 2 6 2 6 8 BLACK 3 RED 2 5 2 5 2...

Page 7: ...7 Effective June 2016 3 PHASE 208 230 460V 14 7 CABLE WIRES 230 VOLT OHM WHITE BLACK WHITE RED BLACK RED WIRES 460 VOLT WHITE BLACK WHITE RED BLACK RED...

Page 8: ...l 56 60 Rockwell C SHAFT 416 Stainless Steel SHAFT SEAL Mechanical Main Motor Secondary Pump Silicon Carbide Rotating Face Silicon Carbide Rotating Face Silicon Carbide Stationary Face Silicon Carbide...

Page 9: ...259 mfd 250 VAC 50 mfd 370 VAC MOTOR THREE PHASE 2 HP 3450 RPM 60 Hz Tri voltage 208 230 460 volts On Winding temperature sensor requires temperature sensor circuitry in control panel Oil Filled Class...

Page 10: ...in basin NEVER WORK ON MOTOR OR GRINDER UNIT WITHOUT DISCONNECTING MOTOR LEAD WIRES FROM CONTROL PANEL DO NOT RELY UPON OPENING THE CIRCUIT BREAKER ONLY ELECTRICAL MOTOR OVERLOAD PROTECTION Single pha...

Page 11: ...Check valve stuck closed or installed backwards Pump motor damaged worn Pump may be air locked Cutter loose or jammed on shaft worn or damaged Pump is noisy Grinder impeller may be rubbing against gr...

Page 12: ...he impeller cutting bar and remove the allen head cap screw from the end of the shaft 2 Use a large screwdriver in the slot end of the shaft and tap counterclockwise on one of the large cutter vanes w...

Page 13: ...factory STANDARD TOOLS REQUIRED Standard socket wrench set Ball peen Hammer Feeler Gauges minimum range 008 012 inches Vise grip pliers Allen head socket set Screwdrivers Wire brush CAUTION Disconnect...

Page 14: ...go to step 13 If tolerance is beyond or under range go back to step 7 13 Place new or cleaned slicer retainer onto volute bottom 14 Make sure the impeller turns freely by hand after reassembly Some dr...

Page 15: ...15 Effective June 2016...

Page 16: ...16 Effective June 2016 REPAIR PARTS LIST...

Page 17: ...17 Effective June 2016...

Page 18: ...0317 1 02 3 K0317 1 02 19 Screw Skt Hd Allen 1 4 20UNC x 3 4 LG SST 1 SCS1 4X3 4SS 1 SCS1 4X3 4SS 20 Washer Impeller KGS series 1 K0451 1 01 1 K0451 1 01 22 Shim 5 8 ID x 1 00 OD x 005 SST 2 K0458 1 0...

Page 19: ...6X1 1 4SS 4 CS5 16X1 1 4SS 15 Screw Cap 5 16 18UNC x 1 1 2 LG SST 4 CS5 16X1 1 2SS 4 CS5 16X1 1 2SS 16 Screw Cap 10 32UNC x 5 8 LG SST 1 CS10X5 8SS 1 CS10X5 8SS 17 Screw RD Head Drive 4 7UNC x 1 4 LG...

Page 20: ...re Moisture Detector w resistor 1 K0138 1 01 1 K0138 1 01 35 Resistor 330k ohm 1 K0381 1 01 1 K0381 1 01 35 Sensor Moisture 1 KG2160 1 KG2160 36 Capacitor Start 216 259 Mfd 250 VAC 1 K0408 1 02 37 Cap...

Page 21: ...ng a phase converter or if 3 phase power is supplied by only two transformers making an open Delta system WARRANTY EXCLUSIONS Keen Pump specifically disclaims the implied warranties of merchantability...

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