Keba ServoOne CM-P BG1 Operation Manual Download Page 51

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Operation Manual Supply Unit SO CM-P BG1+2

ID no.: 1400.201B.5-00 Date: 02/2020

A.7.1

Overview of mains filters

Mains input current I

≤ 25 A

Max. motor cable length [m]

100

120

140

240

300

600

Summary of Contents for ServoOne CM-P BG1

Page 1: ...Passive supply unit BG1 2 Compact multi axis system ServoOne CM ServoOne CM ServoOne CM P Operation Manual ...

Page 2: ... aid of the expansion module SO CM E the axis controllers SO CM BG1 2 can be combined with the axis controllers SO CM BG3 4 without problems The addition of the capacitance module SO CM C to the supply unit SO CM P BG3 4 makes possible usage in even more dynamic applications The external switched mode power supply SO CM S is also available for the 24 V control supply Reduction of the wiring and sh...

Page 3: ...er 23 4 3 Overview of the connections 24 4 4 Protective earth conductor connection 25 4 4 1 PE connection according to DIN EN 61800 5 1 25 4 4 2 Connection principle 25 4 5 Electrical isolation concept 26 4 6 AC mains connection power supply 27 4 6 1 Layout underside X7 and X8 28 4 6 2 Connector specification 28 4 6 3 Residual current device 29 4 6 4 Fuses 29 Table of contents 1 General 5 1 1 Targ...

Page 4: ...ters 51 A 7 2 Selection of the mains filter taking into account the cable and motor leak age capacitances 52 A 8 Mains choke 53 4 7 Operation on different mains systems 29 4 7 1 Operation of the ServoOne CM P on TN and TT system 29 4 7 2 Operation of the ServoOne CM P on IT system 30 4 8 AC mains connection 24 V switched mode power supply 30 4 8 1 Connector specification 30 4 8 2 Fuses 30 4 9 Layo...

Page 5: ... of the product y y Read and ensure you understand the documentation on your device y y Qualification to prevent injury or damage personnel may only work on the device if they have electrical engineering qualifications y y Knowledge required National health and safety regulations e g DGUV V3 in Germany Mounting installation commissioning and operation of the device Work in other areas for example ...

Page 6: ...ated variant of the supply unit supplied You will find the significance of the individual characters of the order code in the column on the left SOCM P 0 0 1 0 0 0 0 0 0 ServoOne CM Supply unit model P Passive Power supply 0 3 x 230 480 V AC Cooling 0 With heat sink 1 Cold plate Power 10 10 kW 22 22 kW Control board supply 0 None 1 24 V DC 20 A 2 24 V back up on power failure Braking resistor 0 Ex...

Page 7: ... the safety control SafetyOne SCM controller MotionOne CM and axis controller ServoOne CM in the related operation manuals 1 7 Rating plate On the rating plate for the ServoOne CM P Supply Unit BG1 2 you will find the serial number You can identify the date of manufacture based on the following key Mac Adr SW FS SW1 SN SN FS SW2 Industrial Automation Germany GmbH 35633 Lahnau Gewerbestraße 5 9 Mul...

Page 8: ...of individual parts as y y Electrical waste y y Plastic waste y y Metal scrap Or engage a certified disposal organisation with scrapping 1 11 Support Address KEBA Industrial Automation Germany GmbH Gewerbestrasse 5 9 35633 Lahnau If you have any questions about the project planning for your machine or the commissioning of your device our Helpline will provide you with quick specific assistance The...

Page 9: ...ting parts x x Automatically starting drives x x Hot components and surfaces 3 Protection against magnetic and or electromagnetic fields during installation and operation Persons fitted with heart pacemakers metallic implants or hearing aids etc must not be allowed access to the following areas x x Areas in the immediate vicinity of electrical equipment x x Areas where electronics components and d...

Page 10: ...r death Follow safety instructions and warnings in this document Pay attention to special safety instructions and warnings that are given here in the document before a specific action and that warn the user about a specific hazard Note The pictograms may also be used on their own with the signal word e g in the connection diagrams however they have the same function as in the complete warning DANG...

Page 11: ...ments with harmful oils acids gases vapours dusts radiation etc y y Not approved for usage in special applications e g in potentially explosive atmospheres or areas in which there is a risk of fire y y Not approved for usage outside a switch cabinet y y Not approved for the generation of high frequency onboard networks for which the devices are not designed Note The use of devices in warehouse sto...

Page 12: ...12 Safety Operation Manual Supply Unit SO CM P BG1 2 ID no 1400 201B 5 00 Date 02 2020 Safety 2 8 Declaration of conformity ...

Page 13: ...r controller etc are also followed 3 1 1 Order and arrangement The following basic guidelines apply to the arrangement and installation of the supply unit or axis controllers Butt mounting and alignment y y The devices can be mounted directly beside each other without any spacing They are fastened to the backing plate using two four screw joints The control and supply of power to the ServoOne CM a...

Page 14: ...mportant to prevent the build up of heat The clearance underneath and at the front is necessary to permit correct cable laying 130 150 300 SOCMP BG1 Figure 3 2 Mounting clearances SystemOne CM P supply unit 130 200 300 SOCMP BG2 The bending radius of the connection cables must be taken into account The mains connection cable for the supply unit is definitive for the clearance underneath Bending ra...

Page 15: ...cking plate as per Figure 3 1 Please also provide enough space to the left of the supply unit for the MotionOne CM controller Align all devices in a line along the top edge of the devices This action is necessary to be able to couple the DC link using the pre assem bled busbars 2 Mark out the position of the tapped holes on the backing plate Drill holes in the backing plate and cut a thread for ea...

Page 16: ...pth 241 T1 222 A 27 5 27 5 A1 55 C 5 Side clearance Direct butt mounting Screws 2 x M4 4 x M4 All dimensions in mm Table 3 1 Dimensions for wall mounting NOTE The supply unit must always be fitted to the left of the axis controllers The highest power axis controller should be close to the supply unit For dou ble axis and triple axis controllers it is the total power that counts 3 4 2 Dimensional s...

Page 17: ...ble 3 1 2 Mark out the position of the tapped holes on the cooler to be used Drill holes in the cooler and cut a thread for each fixing screw in the backing plate Pay attention to the bending radius of the connection cables For hole spacing and dimensional drawings see Table 3 The thermally conductive film is already bonded to the rear wall of the cold plate devices Mount the devices vertically an...

Page 18: ...2 6 T total depth 188 5 T1 170 A 27 25 27 25 A1 55 C 5 Side clearance Direct butt mounting Screws 2 x M4 4 x M4 All dimensions in mm Table 3 2 Dimensions cold plate NOTE The supply unit must always be fitted to the left of the axis controllers The highest power axis controller should be close to the supply unit For dou ble axis and triple axis controllers it is the total power that counts H2 H1 C ...

Page 19: ...ed with aluminium toward the cooler The device can be mounted and also removed with the film Figure 3 8 Rear wall with film ServoOne CM axis controller BG1 cold plate CAUTION Damage to the device due to incorrect mounting If this instruction is not followed the device will overheat due to the poor thermal transfer The device would fail as a result x x Please ensure that there is no dirt between th...

Page 20: ... 3 9 Figure 3 9 Rear wall with film ServoOne CM axis controller BG2 cold plate 3 5 3 Sizing the cooler ServoOne CM P BG1 ServoOne CM P BG2 Thermal resistance RthK 1 0 02 K W 0 01 K W Thermal capacity of the cooling plate at the device 390 Ws K 780 Ws K Max temperature of the cooling plate at the device 85 C Surface finish on the cooler Max roughness RZ 6 3 1 Thermal resistance between active cooli...

Page 21: ...device does not emit any visual or audible signals indications e g with mains voltage applied to terminal X8 and missing supply from switched mode power supply on X7 x x Pay attention to warning sign on the device see front of device 4 2 Effective EMC installation Compliance with the EMC Directive Commissioning i e start up of intended usage is only permitted while strictly complying with the EMC ...

Page 22: ...rs The wiring must be directly connected to the respective coil y y Any switched inductance should be at least 0 2 m away from the process controlled assemblies If you require further detailed information on installation you should consult the KEBA Helpline see 1 11 Support NOTE If connection cables from other suppliers are used these cables must as a minimum be equivalent However an assurance of ...

Page 23: ...units SO CM P BG1 2 With the measurement method specified by the standard and the external mains filter these conform to the EMC product standard EN 61800 3 for First environment residential C2 and Second environment industrial C3 NOTE You will find more information and selection aids for mains filters in Chapter A 7 y y Table A 9 Selection mains filter for SOCM P 0010 SOCM P 0110 y y Table A 10 S...

Page 24: ...13 X6 Relay contact RO01 Digital outputs TPO1 TPO2 See Chapter 4 13 X7 Switched mode power supply mains input L1 L2 2 x 400 V AC See Chapter 4 8 X8 DC link supply mains input L1 L2 L3 3 x 230 400 480 V AC See Chapter 4 6 PE Protective earth conductor connection See Chapter 4 4 Shield connection control cable Table 4 1 Key to the ServoOne CM P supply unit layout 4 3 Overview of the connections The ...

Page 25: ...t the axis controllers and the controller in series Make a connection from one of the devices to the PE rail main earth in the switch cabinet x x see Figure 4 4 2 Connect the protective earth conductor connections on all other components such as mains filter mains choke etc in a star topology to the PE rail main earth in the switch cabinet Components are only required for the SO CM P supply unit 3...

Page 26: ...ched mode power supply Low voltage1 Mains X8 Mains supply DC link Low voltage1 Mains Busbars 24 V 24 V switched mode power supply output Protective extra low voltage circuit 3 PELV Busbars DC Link DC link Low voltage1 ZK 1 Low voltage 1000 V AC or 1500 V DC 2 Single isolation from the low voltage network PELV networks are not allowed to be connected 3 PELV Protective Extra Low Voltage AC U 50 V A ...

Page 27: ...ug on the connector X8 Line IN Good shielding of the connection on the mains filter can be achieved by X6 X11 X8 X5 L1 L3 L2 11 15 16 12 20 10 9 X6 X7 L1 L2 24 V GND BR BR ϑ ϑ X2 n c n c n c X5 1 X3 X3 X4 X5 2 DC Link DC Link GND 24 V X1 X6 TP X7 X8 X9 X10 PE 18 7 8 4 18 ϑ L1 L2 L3 PE L1 N PE L3 L2 L1 L3 1 L2 1 L1 1 6 14 13 5 L3 L2 L1 L3 1 L2 1 L1 1 3 19 W U V X12 Motor 3 ϑ 3 2 2 W U V X14 Motor 3...

Page 28: ...1 Term Specification X8 BG2 L3 x x 3 x 400 480 V AC x x Approx 3 x 50 A current consumption x x Connection cross section 16 mm2 max X8 L1 L2 L3 L2 L1 x x Shield lug on the connector is only for the connection of the cable shield see photograph For ordering information on the connector set see note Table 4 5 Specification AC mains connection X8 BG2 mounting the mains filter on a metal conductive an...

Page 29: ...ages NOTE For ordering information on connector sets see system catalogue Automation System SystemOne ID no 1400 205B x xx NOTE The operating regulations in the place of use as well as national and regional regulations for cable protection are to be followed The time between the two switch on processes for the mains voltage must be at least 2 minutes 4 6 3 Residual current device If local regulati...

Page 30: ...ault Terminal Device Fuse X7 L1 L2 SOCM P 0004 x SOCM P 0010 x BG1 2 x 6 A gG X7 L1 L2 SOCM P 0022 x BG2 2 x 6 A gG See also connection example in Chapter 4 15 1 Table 4 8 Mains fuses for 24 V switched mode power supply X7 NOTE The same switched mode power supply is installed in supply unit BG1 and in BG2 The technical data are therefore identical 4 7 2 Operation of the ServoOne CM P on IT system ...

Page 31: ...connection cross section for the terminal 6 mm2 x x For tech data see Table A 2 and A 4 x x Connection cable must be shielded X1 BR BR ϑ ϑ ϑ x x Connection for temperature monitoring Klixon braking resistor1 x x Shield lug on the connector2 for cable shield see photograph PE x x Connect PE connection on the braking resistor to the PE stud on the top of the device See Figure 4 12 For layout see Fig...

Page 32: ...rical power is not present CAUTION Damage to the ext braking resistor due to lack of temperature monitoring Carelessness can result in overheating of the ext braking resistor x x The ext braking resistor must be monitored by the controller The temperature sensor Klixon in the braking resistor must have as a minimum basic isolation as per EN61800 5 1 in relation to the body of the resistor at mains...

Page 33: ... together all DC Link connections and all DC Link connections The busbar elements are as long as the related device is wide CAUTION Damage to the drive system due to incorrect wiring Carelessness may result in damage to the device x x Use the connection elements supplied busbars for the electrical coupling of the devices x x Make sure that all connections have good contact and are sufficiently sec...

Page 34: ...d This action is necessary so that all switching thresholds e g under overvolt age switching on the brake chopper etc are set correctly Details can be found in the ServoOne CM device help 4 12 1 24 V control supply Figure Specification ServoOne CM P supply unit ServoOne CM axis controller to MotionOne CM control x x USt 24 V DC 20 stabilised and smoothed x x Continuous output power of the switched...

Page 35: ... unit error status flashing code LED green Voltage Status mains supply available X3 XC OUT Cross communication X5 REL Output Relay contact RO02 X6 State Relay contact RO01 Digital outputs TPO1 TPO2 Figure 4 16 Layout supply unit front 4 13 1 Specification cross communication X3 Des Term Specification Details X3 XC Out Cross communication output RJ10 connector internal RS485 network for communicati...

Page 36: ...n contact RO02CO RO02NO Relay contact for low voltage circuit 250 V AC or 30 V DC 1 5 A max each contact freely programmable Factory setting Operation of main contactor NOTE For switching inductive loads e g auxiliary contactors on X5 we recommend the usage of suppressors AC operated contactors or free wheeling diodes DC operated contactors on their control coils 4 13 3 Specification connection St...

Page 37: ...Backing plate earthing 18 PE protective earth conductor connection 19 Series protective earth conductor connection to the next device 20 Cross communication 24 Supply point switch cabinet 25 Cable protection 6 A gG The SMPS must be connected on the mains side at the supply point 24 Table 4 11 Key to connection example NOTE The supply unit does not protect the upstream components 3 5 6 against ther...

Page 38: ...monitoring 16 Backing plate 17 Backing plate earthing 18 PE protective earth conductor connection 19 Series protective earth conductor connection to the next device 20 Cross communication 25 Cable protection 6 A gG Table 4 12 Key to connection example NOTE The supply unit does not protect the upstream components 3 5 6 against thermal or electrical hazards Corresponding protective measures are to b...

Page 39: ...D messages in the ServoOne CM device help ID no 1400 209B x Behaviour Green LED Voltage Operating indication Red LED ERR Error indication Off No error and no warning Flashing slowly Ready the DC link is not connected to the system There is a warning however the supply unit is ready Flashing quickly Supply unit is in the pre charging phase can take a few seconds On Supply unit is pre charged and co...

Page 40: ...40 1 Diagnostics Operation Manual Supply Unit SO CM P BG1 2 ID no 1400 201B 5 00 Date 02 2020 Diagnostics ...

Page 41: ...charges the DC links in the axis controllers Using this additional energy the 24 V control supply can be maintained for longer 6 1 2 Function description Coupling takes place immediately after precharging For trouble free operation the mains supply to the switched mode power supply X7 is then to be disconnected see Figure contact 3 2 For this purpose the parameter 270 0 in the firmware is to be se...

Page 42: ...ntact for the disconnection of the SMPS supply 4 Programmable switching contact for mains contactor 5 Mains choke accessory 6 Mains filter accessory 7 AC mains connection power supply 8 AC mains connection 24 V switched mode power supply 9 Busbars DC link 10 Busbars 24 V DC PELV 11 Supply unit SO CM P 12 21 22 23 See Operation Manual Axis Controller SO CM 13 Switch cabinet 14 Field 15 External bra...

Page 43: ...tional space for an external braking resistor is required However the braking power is limited for thermal reasons You will find the technical data for the BG1 in section A 1 1 and for the BG2 in section A 2 1 6 3 Version without 24 V switched mode power supply Applies to SO CM P xxxx 0xxx x 6 3 1 Purpose of the variant With this design variant you can supply the control section for the ServoOne C...

Page 44: ...2 Motor 3 ϑ 3 2 2 W U V X14 Motor 3 ϑ 3 2 2 W U V X13 Motor 3 ϑ 3 2 2 BRK ϑ Motor 17 18 19 Key 1 Mains fuse for DC link supply 2 Mains fuse for ext switched mode power supply 3 Mains contactor optional 4 Switching contact for mains contactor 5 Mains choke accessory 6 Mains filter accessory 7 Mains connection power supply 8 External switched mode power supply 24 V DC 11 Supply unit SO CM P 15 Braki...

Page 45: ...king resistor Ω 21 33 38 Supply unit with integrated braking resistor model SO CM P xxxx 11xx x Continuous braking power W 75 Peak braking power for maximum 0 5 s kW 3 Ohmic resistance of the integrated braking resistor Ω 56 After this time shutdown is initiated based on I2 x t Table A 2 Brake chopper BG1 A Appendix A 1 Technical data supply unit BG1 Device Unit SOCM P 0010 SOCM P 0110 Input mains...

Page 46: ...Asymmetry of the mains voltage 3 max Frequency 50 60 Hz 10 Max cable cross section of the terminals X12 1 5 16 mm2 fine stranded cable with without ferrules DC link output DC link voltage typical V DC 325 565 678 Continuous current A DC 39 39 32 Peak current 2 x IN for 1 s mains choke not required A DC 78 78 64 Continuous power PN kW 12 5 22 Peak power 2 x PN for 1 s kW 25 44 DC link capacitance o...

Page 47: ... values for temperature and relative atmospheric humidity stipulated in the table must not occur simultaneously 3 The absolute humidity is limited to max 25 g m That means that the maximum values for temperature and relative atmos pheric humidity stipulated in the table must not occur simultaneously Table A 6 Climatic conditions supply unit ServoOne CM P NOTE In the overall axis group a DC link ca...

Page 48: ...r this reason they must also be met in the switch cabinet Mechanical conditions ServoOne CM P supply unit Vibration limit in transit As per EN 61800 2 IEC 60721 3 2 class 2M1 Frequency Hz Amplitude mm Acceleration m s 2 f 9 3 5 Not applicable 9 f 200 Not applicable 10 200 f 500 Not applicable 15 Shock limit in transit As per EN 61800 2 IEC 60721 3 2 class 2M1 Drop height of packed device max 0 25 ...

Page 49: ...y fall within the scope of the standard On the direct connection of the supply unit 1 kW to the public low voltage network either measures to conform to the standard are to be taken or the responsible utility must grant approval for connection If you should use our drive units as a component in your machine system then the scope of the standard is to be checked for the complete machine system A 4 ...

Page 50: ...a motor cable length of 4 m and is operated with an automatically switching clock frequency with a maximum of 8 kHz also in residential areas The mains side rated current is 18 A y y Based on the rated current the Table Mains input current IIN 25 A is to be selected y y The sum of the motor cable lengths is 6 x 4 m 24 m the column 30 is to be selected y y Residential environment category C2 y y Ma...

Page 51: ...tion KEBA article no EMC25 120 UR 0996 2027 EMC25 240 UR 0996 2026 EMC25 600 UR 0996 2025 Table A 9 Selection mains filter for SOCM P 0010 SOCM P 0110 Mains input current IIN 53 A Max motor cable length m 20 30 40 50 60 70 80 90 100 120 140 240 300 600 Category C2 Clock frequency kHz 4 EMC53 120 UR EMC53 240 UR EMC53 600 UR N A 8 EMC53 240 UR EMC53 600 UR N A 16 EMC53 240 UR EMC53 600 UR N A C3 4 ...

Page 52: ... were assumed for the development of the filters and the capacitances of KEBA motor cables and motors used as the basis to produce typical total capacitances for which the filters were designed For KEBA components the following applies KEBA cables have a value of 0 47 nF m KEBA motors have a value less than or equal to 10 nF For the 600 m filter variant an application with 12 motors each with a ca...

Page 53: ... supply unit BG1 2 NOTE For these devices it is also to be ensured that the mains choke is installed on the mains side in front of the mains filter Use the following mains chokes for the ServoOne CM P supply unit BG1 2 Device Related mains choke SO CM P 0x10 LR34 20 UR SO CM P 0x22 LR34 44 UR Table E 12 Total leakage capacitances on mains filters NOTE If the rated power of the ServoOne CM P supply...

Page 54: ...54 1 Operation Manual Supply Unit SO CM P BG1 2 ID no 1400 201B 5 00 Date 02 2020 ...

Page 55: ...55 Operation Manual Supply Unit SO CM P BG1 2 ID no 1400 201B 5 00 Date 02 2020 6 ...

Page 56: ...9 6441 966 0 Fax 49 6441 966 137 info keba de KEBA AG Headquarters Gewerbepark Urfahr 4041 Linz Austria Telefon 43 732 7090 0 Fax 43 732 730910 keba keba com KEBA Group worldwide China Germany India Italy Japan Netherlands Austria Romania Switzerland South Korea Taiwan Czech Republic Turkey USA Copyright 2020 KEBA All rights reserved All content of the documentation in particular the text photogra...

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