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1-800-KEATING

 

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GAS FRYER - SERIES PRE-2000

In-line pressure regulators are not supplied by Keat-
ing. They are to be provided and installed by others as 
directed by local codes.

NOTE:

 If more than one gas fryer is on the same sup-

ply line, you may require a larger line. Consult your 
local gas company to assure adequate volume and 
pressure. Refer to serial plate for proper gas require-
ments for your particular model.

NOTE:

 Piping for a battery should be at least 1-1/4" 

to 1-1/2" IPS, depending on total BTU input. Consult 
your local gas supplier for appropriate battery piping 
size.

GAS LEAK TESTING

Prior to lighting your fryer:

1. Make sure all thermostats, switches and safety 
    valves are in the “OFF” position.

2. Turn main On/Off manual gas valve to the “ON”
    position.

3. Have your plumber or gas company check for 
    leaks with a soap solution or sniffer. 
    (NEVER check with an open fl ame!)

4. Have your plumber or gas company 
    representative light the constant pilot. 
    (Not necessary if your fryer has a spark ignitor.)

GAS PRESSURE AT MANIFOLD

      

NATURAL Gas - 3.0 in. W.C.

      LP Gas - 10.0 in. W.C.

MINIMUM INCOMING GAS PRESSURE

      

NATURAL Gas - 7.0 in. W.C.

      LP Gas - 11.0 in. W.C.

NOTE: 

It is estimated that half of all service calls 

made on Keating Instant Recovery® Fryer result from 
an inadequate gas supply. During installation, have 
a gas company representative make certain that the 
fryer is receiving adequate gas pressure and volume 
(see “Installation” or your serial plate on the fryer 
door).

PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR 
AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE 
THAT IT IS NOT PRESENT EVEN THOUGH YOU DO 
NOT DETECT AN ODOR. IF THERE IS ANY DOUBT, 
YOU SHOULD CALL YOUR LOCAL PROPANE GAS 
SUPPLIER FOR ASSISTANCE.

OPERATING

FILLING

NOTE: 

Before fi lling the fryer make certain the fryer 

vessel is sanitized, dry and the drain valve is com-
pletely closed. Refer to Figure 6 on page 8 for location 
of drain valve.

NOTE: 

We recommend that solid shortening not be 

used in AA and CMG Model fryers as they are not 
equipped with a melt cycle. If solid shortening is used, 
it should be melted prior to fi lling the fryer vessel. 
Damage done by melting solid shortening in the fryer 
vessel will void the warranty.

BE SURE THE HEAT TRANSFER TUBES ARE COM-
PLETELY COVERED WITH OIL BEFORE SWITCHING 
THE FRYER ON. IF OIL LEVEL DROPS BELOW TOP 
OF HEAT TRANSFER TUBES, SEVERE DAMAGE TO 
FRYER AND INJURY TO OPERATOR MAY RESULT.

WATER IN ANY FORM AND HOT OIL DON'T MIX!

OIL EXPANDS WHEN HEATED. THE FILL LEVEL LINE 
HAS BEEN PROVIDED TO ENSURE OPTIMUM COOK-
ING WHILE ENSURING THE SAFETY OF THE OPERA-
TOR. DO NOT OVERFILL THE FRYER VESSEL.

A. AA and CMG Models

1. Fill the fryer vessel with oil or MELTED solid 
    shortening up to the “Fill Level” line.

B. BB, TS, CPU and Basket-Lift Models

1. Fill the fryer vessel with oil up to “Fill Level” line.
    (See Figure 3).
2. If solid shortening is used, remove screen and 
    fi rmly pack solid shortening between the heat 
    transfer tubes. After this has been done and the 
    fryer has been lit, proceed to melting instructions 
   

 

(Page 6) for use of the melt cycle.

LIGHTING

BEFORE ATTEMPTING TO LIGHT THE FRYER, MAKE 
SURE THE GAS CONNECTIONS ARE SECURE AND 
HAVE BEEN LEAK TESTED AND THE FRYER HAS 
BEEN PROPERLY FILLED WITH OIL.

5

Figure 3

Fill Level Line

Summary of Contents for pre 2000 series

Page 1: ...is performed it is in your interest to obtain and keep all receipts Keating commercial fryers are not intended for household use As continuous product improvement occurs specifications may be changed...

Page 2: ...ACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER...

Page 3: ...tions of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage...

Page 4: ...must install this appliance at least 16 inches away from any open flame Adequate clearance for servicing and proper operation must be maintained Your fryer is designed to be serviced from the front Ke...

Page 5: ...as supply piping When pressure testing at test pressures above 1 2 psig 3 45 KPA fryer must be disconnected from gas supply piping system POSITIONING The fryer must be no closer than 6 inches from any...

Page 6: ...S EQUIPPED WITH A THREE PRONG 120 VOLT NEMA 5 15 GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROP ERLY GROUNDED AND POLAR IZED THREE PRONG RECEPTACLE...

Page 7: ...TIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE OPERATING FILLING NOTE...

Page 8: ...or IDLE TS and Basket Lift position 5 Activate pilot light momentary switch for runner pilot and hold about 30 seconds releasing it after pilot indicating light is illuminated If the runner pilot tube...

Page 9: ...Model 1 Fill fryer as described on page 5 Filling 2 Set thermostat to the desired frying temperature between 325 F 335 F 3 When the oil reaches the desired temperature the HEAT light will go off and t...

Page 10: ...Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer vessels one of the leading causes of premature oil breakdown Once y...

Page 11: ...n removed WATER IN ANY FORM AND HOT OIL DON T MIX 15 Close drain valve FAILURE TO CLOSE DRAIN VALVE BEFORE REFILL ING THE FRYER MAY RESULT IN SERIOUS INJURY WHEN YOUR FRYER IS BEING USED IN CONJUNC TI...

Page 12: ...ll sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will paus...

Page 13: ...the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance 1 For...

Page 14: ...d will cycle on approximately every 2 1 2 to 3 minutes Each cycle will last 15 25 seconds ensuring that the temperature setting is held within a narrow band The burners when on will produce clear blue...

Page 15: ...pushed in completely Central filter only a Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged b Plug fryer into approved outle...

Page 16: ...sists contact your HVAC representative b Reposition radiants c Turn fryer and manual gas valve off Let flue cool and remove foreign objects Fryer has poor recovery or runs cold a Baskets overfilled b...

Page 17: ...use type SC 5 in 14 model and type SC 3 in 18 and above models f Replace relay Basket Lift motor runs but basket doesn t move a Cam is slipping on motor shaft 14 model a Tighten cam onto flat on motor...

Page 18: ...TEE IN TUBING 006474 1 1 1 2 11 RUNNER PILOT SOLENOID ADAPTER ALL 005743 1 1 1 1 1 1 12 ALUMINUM 1 4 TUBING Specify Length 1 800 KEATING 1 1 3 3 3 5 13 RADIANT 3 FINS ALL 000041 2 3 4 4 5 6 14 BURNER...

Page 19: ...TANT RECOVERY GAS FRYER ASSEMBLY SPLASHBACK BURNER AIR SHUTTER FLUE 1 12 27 9 6 7 8 3 5 4 MANIFOLD MANIFOLD PANEL LEG CHANNEL WITH LEGS BULLET FEET 17 14 13 19 16 24 18 23 20 21 22 DOOR 25 26 AA CMG C...

Page 20: ...20 AA MODELS 10x11 14 BB TS MODELS 18 24 BB TS MODELS 34x24 BB TS 4 2 9 6 7 8 12 5 11 1 1 LOCK NUT LOCK NUT 6 9 3 3 9 2 4 7 8 12 10 11 5 1 12 6 7 8 9 3 9 6 7 8 LOCK NUT 4 10 6 7 8 12 5 11 1 12 3 9 LO...

Page 21: ...KNOB BLACK 060612 1 4 RETAINING SCREWS 004610 3 5 FRY ON OFF SWITCH PLATE 007997 1 6 TOGGLE SWITCH FRY ON OFF 004499 1 7 HI LIMIT TEST PLATE 004305 1 8 HI LIMIT TEST BUTTON 004304 1 9 NUT WITH BOOT 0...

Page 22: ...04499 1 9 BB TS HI LIMIT TEST BUTTON 004304 1 10 TS TIMER ELECTRONIC 023709 2 11 BB TS MELT CONTROL 004169 1 12 BB TS NUT WITH BOOT 009389 1 13 BB TS CONTROL PANEL HOODED 1 14 BB TS FLAME SWITCH CONTR...

Page 23: ...IMIT TEST BUTTON 004304 1 10 TIMER ELECTRONIC 023709 2 11 MELT CONTROL 004169 1 12 NUT WITH BOOT 009389 1 13 CONTROL PANEL HOODED 1 14 FLAME SWITCH CONTROL 037406 1 15 FLAME SWITCH CONTROL BRACKET 012...

Page 24: ...ewing front of fryer 000390 2 9 MOTOR CW RIGHT Viewing front of fryer 000391 2 10 BUZZER ON OFF SWITCH WITH PLATE 004499 1 11 BUZZER 004223 1 12 WIRE HARNESS ASSEMBLY W PLUG 6 PRONG 019600 1 13 RECEPT...

Page 25: ...LOCK 016392 2 5 LIFT ROD FOR SPLIT BASKETS 020086 2 6 BUSHING PUSH ROD 016405 4 7 BUSHING RETAINING RING 015831 4 8 FUSE HOLDER 004335 2 9 FUSE ACTUATOR GROUND FAULT 3A SC 3 004334 2 10 TRANSFORMER 1...

Page 26: ...saved for troubleshooting and maintenance The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer Non standard fryers such as CPU models...

Page 27: ...BB WIRING DIAGRAM RESETTABLE HI LIMIT CONTROL FLAME SWITCH DOUBLE SOLENOID VALVE MELT CONTROL FRY OFF MELT SWITCH THERMOSTAT HI LIMIT TEST SWITCH PILOT ON MOMENTARY SWITCH PILOT ON MAIN POWER ON OFF...

Page 28: ...5 15 PLUG TERMINAL BOARD DOUBLE SOLENOID VALVE PILOT ON MOMENTARY SWITCH MAIN POWER ON OFF SWITCH THERMOSTAT HI LIMIT TEST SWITCH FRY OFF MELT SWITCH RESETTABLE HI LIMIT CONTROL FLAME SWITCH MELT CON...

Page 29: ...LIMIT CONTROL FLAME SWITCH MELT CONTROL LEFT TIMER RIGHT TIMER LEGEND 120V AC MALE PLUG BASKET LIFT MOTORS LEGEND BASKET LIFT ON OFF SWITCH RIGHT TIMER LEFT TIMER MELT CONTROL FRY OFF MELT SWITCH HI L...

Page 30: ......

Page 31: ...RANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE...

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