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1-800-KEATING

www.keatingofchicago.com

Users Manual

CUSTOM PASTA

®

SYSTEM ELECTRIC 

SERIES 2009

READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.

Keep this manual for training new personnel.

SECTION I:  INTRODUCTION

 . . . . . . . . . . .. . . . . . . . . . . . . . 1

SECTION II:  INSTALLATION

SHIPMENT AND TRANSIT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A.  POSITIONING, LEVELING, & RESTRAINING DEVICES  . . . . .4

B.  ELECTRICAL CONNECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

C.  WATER & DRAIN CONNECTION  . . . . . . . . . . . . . . . . . . . . . . . .4

SECTION III:  OPERATION

FILLING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

THERMOSTATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

CONTROL PANEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

THE AUTO-FILL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

COOKING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

DRAINING & CLEANING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

ELECTRONIC (DIGITAL) TIMERS  . . . . . . . . . . . . . . . . . . . . . . . . .7-8

SECTION IV: MAINTENANCE

WARRANTY REPAIRS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

PREVENTIVE MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

CALIBRATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9

AUTO-FILL & SAFETY SHUT OFF  . . . . . . . . . . . . . . . . . . . . . . . . . . .9

SENSOR TUBE CLEANING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

SECTION V:  SERVICE DIAGNOSIS

AUTO-FILL SYSTEM  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

COOKER HEATING SECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

TROUBLESHOOTING CHARTS  . . . . . . . . . . . . . . . . . . . . . . . .11-12

SECTION VI: PARTS LIST

ORDERING PARTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

CONTROL PANEL ASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

PARTS LIST  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

SECTION VII:  WIRING DIAGRAMS

14" ELECTRIC PASTA WITHOUT TIMERS  . . . . . . . . . . . . . . . . . .15

14” ELECTRIC PASTA WITH DIGITAL TIMERS  . . . . . . . . . . . . . .16

14" ELECTRIC PASTA WITH 138 (BLACK DIAL)  TIMERS  . . . .17

14” ELECTRIC PASTA WITH 

BASKET-LIFT & DIGITAL TIMERS  . . . . . . . . . . . . . . . . . . . . . . . . . .18

18" & 20" ELECTRIC PASTA WITH 

(BLACK DIAL) 138 TIMERS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

18" ELECTRIC PASTA, 2-THERMOSTATS 

WITHOUT TIMERS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

24” ELECTRIC PASTA WITH DIGITAL TIMERS  . . . . . . . . . . . . . .21

WARRANTY

KEATING WARRANTY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

CONTENTS:

IMPORTANT:

Keep a copy of your bill of sale. The date on the bill establishes the warranty period 

should service be required. If service is performed, it is in your interest to obtain and keep all receipts.
Keating Custom Pasta Systems

®

are not intended for household use.

This Owner’s Guide provides specific operating and service instructions for your model. Use the 
Custom Pasta Systems

®

only as instructed in this Service Manual.

P a s t a E l e c t r i c

0 3 / 1 1

p a r t #   0 2 476 3

RECORD THE MODEL AND SERIAL 

NUMBERS OF THIS CUSTOM PASTA

® 

SYSTEM IN THE SPACES PROVIDED.

SERIAL NO. ______________________________

MODEL NO. _____________________________

KEEP THESE NUMBERS FOR FUTURE REFERENCE.

Summary of Contents for INSTANT RECOVERY SERIES 2009

Page 1: ...CTION VII WIRING DIAGRAMS 14 ELECTRIC PASTA WITHOUT TIMERS 15 14 ELECTRIC PASTA WITH DIGITAL TIMERS 16 14 ELECTRIC PASTA WITH 138 BLACK DIAL TIMERS 17 14 ELECTRIC PASTA WITH BASKET LIFT DIGITAL TIMERS...

Page 2: ...er of all warrant and liability Keating of Chicago Inc manufacturer reserves the right to change specifications at any time IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE...

Page 3: ...ic timers Low water safety shutoff 1 full port front drain valve on 14 11 4 for 18 and larger High temperature limit control with manual reset Patented accurate temperature control system 2 F Ideal 35...

Page 4: ...anel before servicing NEVER leave a pasta system unattended during operation NEVER move a pasta system when full of hot water NEVER introduce objects or liquids into pasta system while operational whi...

Page 5: ...a claim with the carrier since such damage is the carrier s responsibility By following these instructions carefully we guarantee our full support of your claims to protect you against loss from conce...

Page 6: ...device or its associated piping to limit the appliance movement Connectors must comply with ANSI Z21 69 CAN1 CAN CGA 6 16 latest edition for connectors for movable gas appliances Quick disconnect dev...

Page 7: ...difference between the two thermostats Having less than a twenty degree difference will increase the possibility of a boil over and cause the pasta cooker to short cycle The recommended starting tempe...

Page 8: ...t Lift Model 1 Fill Pasta System as described on page 6 Filling 2 Set primary left thermostat to 212 F 100 C and secondary right thermostat to 190 F 87 8 C 3 Fill basket s to proper level and place on...

Page 9: ...turn ON and the display will now be indicating OR The BEEPER will BEEP 4 times NOTE If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more...

Page 10: ...any maintenance problem is directly or indirectly related to cleanliness NOTE Water level problems caused by the sensors not being cleaned adequately will not be covered under warranty NOTE Use of sod...

Page 11: ...cleaning Control of the water level is fully automatic with the auto fill system The water level is controlled by two circuit boards and two sensors The sensors are located in the tube on the right si...

Page 12: ...it The potentionmeter adjusts the sensitivity of the probe Adjusting this sensor will not increase the depth of the water Improper adjustments can effect the operation of the cooker and cause damage...

Page 13: ...not minutes or seconds 1 Reset the timer see pages 8 9 Water leaking in the rear of the pasta cooker 1 Replace fill hose Part 037390 sold per foot Breakers continue to trip 1 Ensure all wires to the c...

Page 14: ...echanism does not operate a Connections are loose or timer is faulty b Motor limit switch is faulty c Lift motor is faulty d Actuator is faulty e Control circuit fuse has blown f Relay is faulty a Tig...

Page 15: ...Fig 7 1 Custom Pasta System Electric Control Panel 1 2 3 2 4 5 6 6 7 7 ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your local servce company You may also...

Page 16: ...SMALL 002565 CIRCUIT BREAKER 40AMP 1P 012129 4 6 6 4 FUSE 300V 3AMP 004334 2 2 2 2 CONTACTOR 110V 3P 50AMP 011225 3 3 3 2 CONTRACTOR 110V 4P 40AMP 005597 1 TRANSFORMER STEPDOWN 004376 1 1 1 1 220 110V...

Page 17: ...15 VII WIRING DIAGRAMS 14 ELECTRIC PASTA 2 THERMOSTAT WIRING DIAGRAM WITHOUT TIMERS 2...

Page 18: ...14 ELECTRIC PASTA WITH DIGITAL TIMERS WIRING DIAGRAM 16...

Page 19: ...17 14 ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM PRE 2000 SERIES BLACK DIAL TIMER NOT DIGITAL...

Page 20: ...18 14 ELECTRIC PASTA WITH BASKET LIFT AND DIGITAL TIMERS WIRING DIAGRAM...

Page 21: ...19 18 20 ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM PRE 2000 SERIES BLACK DIAL TIMER NOT DIGITAL...

Page 22: ...20 18 ELECTRIC PASTA 2 THERMOSTAT WIRING DIAGRAM WITHOUT TIMERS...

Page 23: ...21 24 ELECTRIC PASTA WITH DIGITAL TIMERS WIRING DIAGRAM...

Page 24: ......

Page 25: ...______________ INVOICE NUMBER __________________________ SERIAL NUMBER ______________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS ____________________________________ TOP SIDE COOKER HOT PLATE...

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