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8

contacts will open, the display will flash, and the audible
alarm will sound. To cancel the audible alarm, press any
button.

C. PAUSE FEATURE

To pause a cycle in progress, press any button. The
relay output contacts will open, the display will flash,
and the countdown will pause. To resume the
countdown, press any button. The display will resume
the normal countdown and the relay output contacts will
close.

D. CANCELING A CYCLE

To cancel a cycle in progress press and hold any button
for  approximately two seconds. The relay output
contacts will open and the display will show the time
setting  for the channel last used.

IV MAINTENANCE

PREVENTIVE MAINTENANCE

Preventive maintenance should be done in daily,
weekly, monthly and yearly intervals as necessary.
Following preventive maintenance procedures will help
keep your Pasta System working efficiently. Proper care
and servicing will lead to years of quality performance. 

NOTE: 

The most important part of any maintenance

program is daily cleaning. Ninety percent of any
maintenance problem is directly or indirectly related to
cleanliness.

NOTE: 

Water level problems caused by the sensors

not being cleaned adequately will not be covered under
warranty.

NOTE: 

Use of sodium chloride during the cooking

process will have a detrimental effect on the cooker
vessel and will void the warranty.

*

High production facilities should be checked more often.

WHEN THE WATER LEVEL FALLS BELOW THE
BOTTOM WATER SENSOR THE HEATING
ELEMENTS WILL TURN OFF. IF THEY CONTINUE
TO HEAT, TURN THE MAIN POWER SWITCH OFF
AND CHECK AUTO-FILL SYSTEM.

LIMITED CALIBRATION 

Calibration is not covered under warranty

A. Calibration

NOTE: 

This procedure can only be used with the

primary (left side) thermostat. When calibrating the
secondary (right side) thermostat you will need:

• One standard flat blade screwdriver.

• One accurate thermometer suitable for boiling water.

NOTE:

For best results, water should be clean.

1.

Set thermostat to 212°F(190°C).

2.

Allow Pasta System to cycle three times.

3.

Place an accurate thermometer in the water.

Figure 4-1: Thermometer in water

NOTE: 

Locate thermometer in same position for

every calibration. Position near primary thermostat
(center) bulb is recommended.

4.

If calibration of thermostat is found to be less than
15°F(9.44°C) off, simply loosen three dial plate
retaining screws, rotate dial plate to match
thermometer reading and tighten screws. If the
thermostat is more than 15°F(9.44°C) off then a
qualified service company must be contacted to
have the Pasta System properly calibrated.

Figure 4-2

Thermostat calibration 

PREVENTIVE MAINTENANCE CHART

TIME FRAME

OPERATOR/OWNER

SECTION

Hourly

• Clean sensor tube with a brush

Daily

• Check lights and controls.
• Check water level.
• Clean all baskets.

III

Weekly

• Boil-out Pasta Cooker

(2-3 times/week)

• Drain and clean Pasta Cooker

III

Monthly

• Verify thermostat settings 

(primary and secondary)

IV & V

Yearly

QUALIFIED SERVICE

PERSONNEL ONLY

• Check all wire connections. 
• Replace suspect wires.

IV & V

Summary of Contents for 240V

Page 1: ...KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com Part 000000 Electric Pasta 0107 09 07 CUSTOM PASTA SYSTEM ELECTRIC SERVICE MANUAL...

Page 2: ...nufacturer of all warrant and liability Keating of Chicago Inc manufacturer reserves the right to change specifications at any time IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE C...

Page 3: ...4 B Calibration 4 SECTION V SERVICE AND PARTS INFORMATION Auto Fill System 4 5 Cooker Heating Section 5 Ordering Parts 5 SECTION VI SERVICE DIAGNOSIS Troubleshooting 6 8 SECTION VII PARTS LIST Contro...

Page 4: ...ETL Sanitation Certified listed MODEL VARIATIONS Basket Lift Model Basket Lift Model Pasta Systems come with all the same features as the standard models The Basket Lift mechanism lowers the baskets...

Page 5: ...m MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per current lo...

Page 6: ...e appliance without depending on the connector the quick disconnect device or its associated piping to limit the appliance movement Connectors must comply with ANSI Z21 69 CAN1 CAN CGA 6 16 latest edi...

Page 7: ...ss than a twenty degree difference will increase the possibility of a boil over and cause the pasta cooker to short cycle The recommended starting temperatures for the cooker are 212 F 98 8 C for the...

Page 8: ...l Pasta System as described on page 5 Filling 2 Set primary left thermostat to 212 F 100 C and secondary right thermostat to 190 F 87 8 C 3 Fill basket s to proper level and place on upper basket hang...

Page 9: ...lugged two people may be needed The timer will turn ON and the display will now be indicating OR The BEEPER will BEEP 4 times NOTE If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure th...

Page 10: ...ten WHEN THE WATER LEVEL FALLS BELOW THE BOTTOM WATER SENSOR THE HEATING ELEMENTS WILL TURN OFF IF THEY CONTINUE TO HEAT TURN THE MAIN POWER SWITCH OFF AND CHECK AUTO FILL SYSTEM LIMITED CALIBRATION C...

Page 11: ...art to fill until the water level reaches the upper sensor The burners will not come on until the water level reaches the lower sensor preventing the Pasta System from being damaged if there is little...

Page 12: ...he safety or low level board The A board is connected to the bottom sensor and turns the elements off when the water falls below the level of sensor The B board is connected to the top sensor and adds...

Page 13: ...inutes or seconds 1 Reset the timer see instructions Water leaking in the rear of the pasta cooker 1 Replace fill hose Part 033495 sold per foot Breakers continue to trip 1 Ensure all wires to the con...

Page 14: ...hanism does not operate a Connections are loose or timer is faulty b Motor limit switch is faulty c Lift motor is faulty d Actuator is faulty e Control circuit fuse has blown f Relay is faulty a Tight...

Page 15: ...T WATER FILLING 1 009256 5 MANUAL WATER FILL BUTTON 1 004304 NUT WITH BOOT 1 009389 6 DIGITAL TIMERS 2 056921 14 BASKET LIFT TIMER Not Shown 2 023709 7 THERMOSTAT 2 031466 THERMOSTAT KNOB 2 004163 DIA...

Page 16: ...76 1 1 1 1 220 110V 60Hz CIRCUIT BREAKER 50 AMP 3 033891 1 1 1 1 DOOR CATCH ROLLER STYLE ALL 004540 1 1 1 1 WATER FILL SOLENOID ALL 008133 1 1 1 1 HOSE CLAMP ALL 004167 2 2 2 2 WATER FILL HOSE CALL 1...

Page 17: ...ONT 1 026813 DRAIN VALVE HANDLE 1 DRAIN 1 016387 PARTS LIST FOR 18 CUSTOM PASTA SYSTEM DESCRIPTION QTY PART HEATING ELEMENT 2 004353 SOLENOID VALVE 1 010608 CONTACTOR 1 011225 DRAIN VALVE 11 4 1 01634...

Page 18: ...16 VIII WIRING DIAGRAMS 14 ELECTRIC PASTA 2 THERMOSTAT WIRING DIAGRAM WITHOUT TIMERS...

Page 19: ...17 14 ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM...

Page 20: ...18 18 20 ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM...

Page 21: ...19 18 ELECTRIC PASTA 2 THERMOSTAT WIRING DIAGRAM WITHOUT TIMERS...

Page 22: ...FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting fr...

Page 23: ...____________ INVOICE NUMBER __________________________ SERIAL NUMBER ______________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS ____________________________________ TOP SIDE COOKER HOT PLATE C...

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