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Assembly Instructions

Step 1

 :  Install the handlebars. Use the assembly tool to remove the four screws from the stem. Set the handlebars in the stem ensuring the  

                 linear markings on the handlebars are centered and the handlebars are adjusted to a comfortable position. Finally, tighten the screws  
                 with the assembly tool.

Step 2

 :  Install the pedals. The left and right pedals are marked on both ends. First, install the left pedal by tightening the pedal in a counter 

                 clockwise direction. The right pedal is tightened by turning the pedal in a clockwise direction. Both pedals should be tightened to 35  
                 Newton meters by using a torque wrench.

Step 3

 : Install the front wheel. Remove the plastic guards from the fork and axle being sure not to touch the brake rotor set. Align the dropouts  

                with the axle of the wheel hub, then lower the wheel ensuring the brake rotor goes into the caliper. Install the quick-release skewer   
                starting from the brake rotor side of the wheel. Put on the cone spring and tighten the thumb nut, and then use the palm of your hand to  
                close the quick-release skewer. 

Step 4

 : Adjust the saddle height to a comfortable position. Loosen up the quick release on the seat, �ind a height that works for you, and tighten  

                the quick-release. 

Step 5

 :  Adjust the seat position forwards or backwards. Use an allen wrench to loosen the seat adjustment bolt, choose a proper position, and  

                 tighten it.

NOTICE:

 The following assembly steps are only a general guide to assist in the assembly of your KBO Bike and not a complete or 

comprehensive manual of all aspects of assembly, maintenance and repair. We recommend you consult a certi�ied bicycle 

mechanic to assist in the assembly, repair and maintenance of your bicycle. For detailed instructions please view the KBO 
Hurricane assembly video found at www.kbobike.com.

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Summary of Contents for Hurricane

Page 1: ...Owner s Manual www kbobike com HURRICANE ...

Page 2: ...y Checklist 4 Assembly Instructions 6 Recommended Torque Values 7 Display Features 8 Routine Operation 10 Driving Range 11 Parking Storage and Transport 12 Basic Battery Charging Tips 13 Bicycle Care 14 Basic Troubleshooting 15 Warranty Info 18 Additional Warranty Terms 19 ...

Page 3: ... it is impossible to anticipate every situation or condition which can occur while riding this manual makes no representations about the safe use of bicycles under all conditions There are risks associated with the use of any bicycle which cannot be predicted or avoided and which are the sole responsibility of the rider You should keep this manual along with any other documents that were included ...

Page 4: ...36V 9 6Ah Lithium Battery 250W Brushless Geared Motor LCD Display 20 MPH 3 level Pedal Assist 4 5 Hours 5 6 6 6 Bike Frame Charger Brake Front Fork Tires Product Weight Total Payload Capacity 28 21 6061 Aluminum Alloy US Standard 2 0A Charger Mechanical Disc Brakes Aluminum Alloy 700x32C 36 lbs 275 lbs 2 ...

Page 5: ...ructure Handle On Off LCD Display Bell Brake Lever Saddle Frame Battery LED Head Light Front Fork Front Brake Tire Pedal Controller Belt Drive Spoke Motor Rear Brake 1 2 4 5 9 6 7 8 14 16 17 18 13 11 12 10 15 3 3 ...

Page 6: ...icated and tightly secured to the handlebars Ensure tires are in lated to within the recommended limits Ensure tires have tread and have no BULGES OR EXCESSIVE WEAR Ensure rims run true and have no obvious wobbles or kinks Ensure all wheel spokes are tight and not broken Ensure handlebar and stem are correctly adjusted and tightened and allow proper steering Ensure the handlebar is set correctly i...

Page 7: ... is clean and runs smoothly Extra care is required in wet or dusty conditions Ensure the hub motor is spinning smoothly and the motor bearings are in good working order Ensure all power cables running to the hub motor are secured and undamaged Make sure the hub motor axle bolts are secured and all torque arms and torque washers are in place Ensure battery is charged before use Ensure there is no d...

Page 8: ...el hub then lower the wheel ensuring the brake rotor goes into the caliper Install the quick release skewer starting from the brake rotor side of the wheel Put on the cone spring and tighten the thumb nut and then use the palm of your hand to close the quick release skewer Step 4 Adjust the saddle height to a comfortable position Loosen up the quick release on the seat ind a height that works for ...

Page 9: ...re is tightened properly and all safety checks in the following sections are performed before irst use Please refer to the assembly video on Youtube channel KBO Bike and detailing a closer look if you have any questions regarding the assembly of your bike If you are not able to ensure all the assembly steps in the assembly video are performed properly or you are unable to view the assembly video p...

Page 10: ...age shows the various features and information displayed on the display Error Code Indicator Headlight Pedal Assist Level Battery Charge Indicator Current Speed Speed Unit miles per hour MPH Switch Light 8 mph M Pedal Assist ...

Page 11: ...e decrease pedal assist level The pedal assist level will display according to the order like level 0 1 2 3 0 1 2 3 The display pad provides you with a variety of displays to meet the demand of your riding The display contents are 1 Speed Indicator It shows the real time speed mph of your e bike 2 Battery Charge Indicator The battery charge indicator on the display will show the current battery en...

Page 12: ...st Defect On the Throttle Motor Phase Problem De inition Motor Hall Defect Controller Defect Brake Failed or Brake Applied While Turning On NOTICE When the error code is displayed please promptly remove the fault After the fault occurs the electric bike will not be able to ride normally 10 ...

Page 13: ... know your bike and travel routes Once you become familiar with the range requirements of your travel routes and the capabilities of your KBO Bike you can then adjust your riding characteristics if you desire The following table provides general estimates and outlines various factors effective range and their combined estimated effects on range This table is meant to help owners understand the fac...

Page 14: ...ation afterwards to allow all the systems to dry out Much like a regular bike use in wet conditions mandates a more regular maintenance schedule to ensure your bike does not become rusty corroded and to ensure all systems are always working safely Do not park store or transport your KBO Bike on a rack that is not designed for the size and weight of the bike Locking up your bike is recommended to e...

Page 15: ...k the charger cables charger and battery for damage before beginning each charge The light on the charger will turn green when charge is complete and stay red while the battery charges Charging Time When the input and output plugs of the charger are connected properly and the battery is not fully charged the red charging indicator light should illuminate showing that the battery is charging The ti...

Page 16: ...s If exposed to rain dry your bicycle afterwards and apply anti rust treatment to chain and other unpainted steel surfaces 6 Riding on the beach or in coastal areas exposes your bicycle to salt which is very corrosive Wash your bicycle frequently and wipe or spray all unpainted parts with anti rust treatment Damage from corrosion is not covered under warranty so special care should be given to ext...

Page 17: ...battery 3 Driving with too many hills headwind braking and or excessive load 4 Battery discharged for long period of time without regular charges aged or damaged 5 Brakes rubbing 1 Charger not well connected 2 Charger damaged 3 Battery damaged 4 Wiring damaged 1 Charge the battery pack 2 Clean and repair connectors 3 Install battery correctly 4 Turn on bike with proper sequence 5 Disengage brakes ...

Page 18: ...ructions are used for it and care of your helmet Failure to wear a helmet when riding may result in serious injury or death Ensure correct tightening and setup is performed on your bicycle before irst and checked regularly It is your responsibility to familiarize yourself with the laws and requirements of operation of this product in the area s where you ride Ensure handle bar grips are not damage...

Page 19: ...u risk damaging the components or becoming seriously injured or killed Failure to con irm proper installation compatibility proper operation or maintenance of any component or accessory can result in serious injury or death You should check the operation of the brake inhibitor switches before each ride The brake system is equipped with an inhibitor which shuts down the power to the electric motor ...

Page 20: ...arranted to be free from manufacturing defects in materials and or workmanship for a 2 year period from the date of original purchase The battery warranty does not include damage from power surges use of improper charger improper maintenance or other such misuse normal wear or water damage The Following are Also Excluded from the Warranty Liability for material defects does not cover normal wear w...

Page 21: ...n damages for personal injury property damage or economic losses whether based on contract warranty negligence or product liability in connection with their products All claims to this warranty must be made through KBO Bike Proof of purchase may be required with any warranty request Components of the KBO Hurricane are subject to higher wear when compared to bicycles without power assistance This i...

Page 22: ...www kbobike com ...

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