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15.1   Calculating  Additional 

Refrigerant Charge

The  additional  refrigerant  charge  required  depends  on  the 

lengths  and  diameters  of  the  outdoor  and  indoor  liquid 

pipes and the capacity of the IDU connected. Tables 15-1 to 

15-3 show the additional refrigerant charge required under 

different conditions.
Additional  refrigerant  charge  R1  (according  to  liquid  pipe 

lengths and diameters)

Table 15-1

Diameter of 

liquid pipe

(mm OD)

Additional refrigerant charge

(Equivalent length of liquid pipe per meter)

(kg)

Φ6.35

0.019

Φ9.52

0.049

Φ12.7

0.096

Φ15.9

0.153

Additional  refrigerant  charge  (R1)  is  the  sum  of  additional 

charges  of  each  outdoor  and  indoor  liquid  pipe,  as  shown 

in  the  following  formula,  where  L1  to  L4  represent  the 

equivalent length of pipes with different diameters.

Additional refrigerant charge R1 (kg) = L1 (Φ6.35) × 0.019 + 

L2 (Φ9.52) × 0.049 + L3 (Φ12.7) × 0.096 + L4 (Φ15.9) × 0.153

Additional refrigerant charge R2(Determined by the capacity 

of VRF IDU connected)

Table 15-2

Capacity of IDU 

connected

(× 1000W)

Additional refrigerant charge per 

1000W capacity

(kg)

A

0.0238

Additional refrigerant charge R2 = A × 0.0238
Additional  refrigerant  charge  R3(Determined  by  whether  a 

DHW kit or hydraulic module is connected)

Table 15-3

ODU model 

(kW)

With DHW kit

With 

hydraulic 

module

Additional 

refrigerant 

charge (kg)

8

No

Yes

0

10

No

Yes

0

12 

No

Yes

0

Yes

No

0

14

No

Yes

0.333

16

No

Yes

0.380

Table 15-4

Total additional charge (R) is equal to the sum of R1, 

R2 and R3. Calculate the refrigerant charge according 

to the following formula:
R = R1 + R2+ R3.

Determine the total refrigerant charge of the system:
Total charge (Mc) = factory  additional charge = R0 

+ R.
The factory charge (R0) can be obtained from Table 15-5.

Table 15-5

Model

Factory charge

Refrigerant/kg

8kW

1.4

10kW

1.8

12kW

2.2

14kW

2.4

16kW 

2.4

● 

The  total  refrigerant  charge  of  the  system, 

including  the  factory  charge  and  additional 

charge,  must  not  exceed  the  maximum  design 

refrigerant charge of 7.7 kg.

 

Warning

● 

The  maximum  refrigerant  charge  is  related  to 

types of the IDUs, which have different installation 

heights.

● 

The actual charges shall not exceed the maximum 

refrigerant limits of all rooms.

● 

The  maximum  refrigerant  limit  described  in 

Table  1  applies  to  unventilated  areas.  For 

adding additional measures, such as areas with 

mechanical ventilation, please refer to applicable 

legislation for the maximum refrigerant limit.

 

Caution

● 

Make sure all connected indoor units have been 

identified.

● 

Hoses or lines shall be as short as possible to 

minimize the amount of refrigerant contained in 

them.

● 

Label the system when charging is complete (if it 

is not already labeled).

● 

If  the  power  supply  of  some  units  is  off,  the 

charging program cannot be completed normally.

● 

Make  sure  the  power  supply  is  turned  on  12 

hours  before  operations  so  that  the  crankcase 

heater  is  properly  energized.  This  is  also  to 

protect the compressor.

 NOTE

Summary of Contents for KMF-80 DVR5

Page 1: ...lly and keep it for future reference All the pictures in this manual are for illustration purpose only OWNER S INSTALLATION MANUAL Mini Amazon VRF ODU KMF 80 DVR5 KMF 100 DVR5 KMF 120 DVR5 KMF 140 DVR...

Page 2: ...ll prevail The units comply with IEC 61000 3 12 NOTE a b c 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 5 15 25 35 45 55 65 Minimum room area Amin m2 Maximum refrigerant charge Mmax kg Figure 1 Curve...

Page 3: ...2 1 601 4 803 5 871 64 2 731 7 7 7 7 130 3 892 7 7 7 7 23 1 637 4 911 6 003 65 2 752 7 7 7 7 135 3 966 7 7 7 7 24 1 672 5 017 6 132 66 2 773 7 7 7 7 140 4 039 7 7 7 7 25 1 706 5 12 6 258 67 2 794 7 7...

Page 4: ...edure 10 6 Maintenance and Repair 11 6 1 About Refrigerant 11 6 2 After sales Service and Warranty 11 7 Troubleshooting 12 7 1 Air Conditioner Problems and Causes 12 7 2 Remote Controller Problems and...

Page 5: ...Cable Connection 36 17 Configuration 37 17 1 Overview 37 17 2 Functions of SW1 and SW2 Buttons 37 17 3 S2 DIP Switch Function 37 17 4 Display Function 37 18 Commissioning 38 18 1 Overview 38 18 2 Thi...

Page 6: ...nguages are translations 2 Safety Signs 2 1 Explanation of Safety Signs The precautions and things to note in this document involve very important information Please read them carefully DANGER Indicat...

Page 7: ...d in a well ventilated location other than the occupied space such as in the open air For installation of the indoor unit refer to the corresponding installation and operation manual If an indoor unit...

Page 8: ...rrespondence of the maximum refrigerant charge with the minimum room area Amin is shown in Figure 1 and Table 1 And different values are used for different indoor installation heights The VRF IDU inst...

Page 9: ...ety checks are necessary to minimize the risk of ignition When repairing the refrigerating system comply with the following precautions prior to conducting work on the system shall be undertaken accor...

Page 10: ...turer Other parts may result in the ignition of refrigerant which has leaked into the surroundings Check that cabling will not be subject to wear corrosion excessive pressure vibration sharp edges or...

Page 11: ...has been cleaned and checked Equipment shall be labeled stating that it has been de commissioned and emptied of refrigerant The label shall be dated and signed Ensure that there are labels on the equi...

Page 12: ...ctor or telephone earth wire CAUTION In order to avoid injury do not remove the fan guard of the outdoor unit Do not operate the air conditioner with wet hands An electric shock may happen Do not touc...

Page 13: ...b a b b d c e d c e d c e Figure 4 1 Case 2 ODU is connected with VRF IDU and DHW kit DHW kit cannot be independently connected with the ODU a Heat pump outdoor unit b Refrigerant piping c VRF indoor...

Page 14: ...t will automatically restart its operation when the power supply resumes 5 2 2 Cooling Heating DHW Fan Only and Auto The IDU of the air conditioning system can be controlled separately but the ODU can...

Page 15: ...lic module will change and the electric heating of the DHW kit and the hydraulic module will also automatically start These measures are all aimed at preventing the outlet water temperature from falli...

Page 16: ...s when it accidentally leaks and comes in contact with flammable substances generated by heaters and burning devices in the room Qualified maintenance personnel must verify that the point of leakage h...

Page 17: ...ly Clean the air filter and external shell of the unit Please contact the installation or maintenance personnel to clean the air filter and external shell of the indoor unit The installation operation...

Page 18: ...mpletely closed Leakage of refrigerant or lack of refrigerant Use heating devices Close doors and windows Check for leakage and correctly recharge refrigerant Table 7 2 Symptom Troubleshooting Solutio...

Page 19: ...of refrigerant that occurs when it stops flowing or its flow changes Symptom 4 3 ODU When the tone of operating noise changes the noise is caused by the change of frequency Symptom 5 Dust comes out o...

Page 20: ...installation work properly according to the Installation Manual Incorrect installation may result in water leakage electric shock or fire When the air conditioner is installed in a small room take ap...

Page 21: ...that is sufficient to support the weight of the unit and with a width of at least 20 mm Images are for reference purpose only Please refer to the actual product The belt must have enough strength to...

Page 22: ...of ODU HP Number of IDUs Combination ratio of VRF IDU Number of hydraulic modules 8 3 0 2 4 50 100 1 10 3 6 2 6 50 100 1 12 4 5 2 7 50 100 1 14 5 0 2 8 50 100 1 16 6 0 2 9 50 100 1 Case 4 ODU is indi...

Page 23: ...e interferes your neighbour s everyday life A place that is too weak to bear the weight of the unit An uneven place Insufficient ventilation place A place near a private power station or high frequenc...

Page 24: ...e wall of the building 2000 Caution 13 1 3 Requirements for ODU Installation in Cold Regions Protect the ODU from direct snowfall and be careful not to let the ODU become covered in snow Snow may accu...

Page 25: ...ts using nuts with resin washers If the coating in the fastening area is peeled off the metal is prone to rusting Resin washer Caution Build a concrete base according to the specifications of the ODU...

Page 26: ...al R32 does not contain fluorine does not destroy the ozone layer and does not deplete the ozone layer that protects the earth from harmful ultraviolet radiation However if it is released R32 can also...

Page 27: ...rence for Refrigerant Piping Table 14 2 Permitted value Piping Piping Length Length of refrigerant pipe actual 60 m 8 kW 80 m 10 12 kW 100 m 14 16 kW L1 L2 L3 L4 L5 a b c d e f Piping length between t...

Page 28: ...d gas side is 90 m as listed in Table 14 5 Caution Pipe diameter and branch joints between ODU and IDU according to downstream IDU DHW kit and hydraulic module need not to be included Table 14 6 Total...

Page 29: ...as and liquid pipe size of a to f are 12 7 and 6 35 respectively Example 2 of refrigerant piping selection ODU N1 28 N3 28 N5 28 N6 60 N2 28 N4 28 A B D E C a b c d L1 L2 L5 L3 L4 e f Figure 14 3 The...

Page 30: ...ze from a to c is respectively 12 7 and 6 35 According to Table 14 7 the pipe size d is respectively 15 9 and 9 52 14 2 Connecting Refrigerant Piping 14 2 1 Things to Note When Connecting the Refriger...

Page 31: ...Gas pipe Provided on site Liquid pipe Provided on site Side out pipe please remove the L shaped metal plate otherwise wiring cannot be completed Back out pipe please wipe off the bracket rubber beside...

Page 32: ...t be used for flushing Use of such gases may result in fire or explosion CAUTION The liquid and gas sides must be flushed simultaneously The flushing procedure is as follows 1 Cover the inlets and out...

Page 33: ...vacuum drying once the gas tightness test is complete reduce the system pressure to 0 5 0 8MPa and leave the system pressurized until ready to carry out the vacuum drying procedure Gas side of stop va...

Page 34: ...on the installation environment 14 3 6 1 Selection of insulation material thickness Condensed water may form on the surface of the insulation layer Table 14 10 Piping size Humidity 80 RH Thickness Hu...

Page 35: ...No 0 14 No Yes 0 333 16 No Yes 0 380 Table 15 4 Total additional charge R is equal to the sum of R1 R2 and R3 Calculate the refrigerant charge according to the following formula R R1 R2 R3 Determine t...

Page 36: ...ker 3 The wire carrying capacity is for reference purposes only The modification factor of the actual carrying ca pacity depends on cable type and length lead through method and the environment for ca...

Page 37: ...main circuit breaker or safety device that can disconnect all polarities must be installed and it can be completely disconnected when the voltage gets too high Wiring must be carried out in strict ac...

Page 38: ...ompleted by professionals Communication wires between IDUs including multiple IDUs DHW kits and hydraulic modules and ODUs shall only be led out from ODUs When a single communication wire is not long...

Page 39: ...14 1 and EN 55014 2 Caution Communication Wiring Diagram when ODU is connected with VRF IDU and DHW kit Figure 16 5 Communication wire Power cable ODU L2 Power distribution cabinet Power distribution...

Page 40: ...be used Connect the shielding nets at both ends of the shielded cable to the sheet metal of the electrical control box Applicable standards EN 55014 1 and EN 55014 2 Caution Communication Wiring Diagr...

Page 41: ...he ground and you must turn off the power supply when you are connecting the ground line before you connect the power cable Before installing the screws you must first comb through the path along the...

Page 42: ...nabled priority default 1 2 21 3 Heating mode priority 1 2 21 3 In response to heating mode only 17 4 Display Function There are buttons 8 16 kW for SW2 on the ODU check board main control board The d...

Page 43: ...wing items first After all following checks have been completed you must shut down the unit This is the only way to start the unit again Table 18 1 Installation Check if the unit is installed correctl...

Page 44: ...ect to automatic diagnosis during the test run If the ODU cannot start or stops abnormally during the test run conduct troubleshooting according to the table of error codes and perform the test run ag...

Page 45: ...12 Cooling ambient temperature lower than 16 C No EP 13 DC bus voltage protection No F1 14 L L0 L1 fault occurring 3 times in 1 hour Yes H4 15 Online IDU quantity decrease increase No H7 16 Radiator...

Page 46: ...arm where refrigerant is usually stored IDU IDU Refrigerant has leaked throughout the room Refrigerant is used out A Ventilation opening Figure 19 1 Table 19 2 Model Factory charge Refrigerant kg tons...

Page 47: ...onent name 1 Compressor 2 Muffler 3 High pressure switch 4 4 way valve ST1 5 Fan 6 Heat exchanger 7 Electronic expansion valve EXVA 8 Stop valve liquid side 9 Stop valve gas side 10 Gas liquid separat...

Page 48: ...or 2 Muffler 3 High pressure switch 4 4 way valve ST1 5 Fan 6 Heat exchanger 7 Electronic expansion valve EXVA 8 Stop valve liquid side 9 Stop valve gas side 10 Gas liquid separator 11 Low pressure sw...

Page 49: ...e 1 Compressor 2 Muffler 3 High pressure switch 4 4 way valve ST1 5 Fan 6 Heat exchanger 7 Electronic expansion valve EXVA 8 Stop valve liquid side 9 Stop valve gas side 10 Gas liquid separator 11 Low...

Page 50: ...me 1 Compressor 2 Oil separator 3 High pressure switch 4 4 way valve ST1 5 Fan 6 Heat exchanger 7 Electronic expansion valve EXVA 8 Stop valve liquid side 9 Stop valve gas side 10 Gas liquid separator...

Page 51: ...rage season A Annual electricity consumption in heating QHE average season kWh a 1821 Design load in heating mode Pdesignh kW 5 20 Declared capacity at reference design condition heating average seaso...

Page 52: ...nual electricity consumption in heating QHE average season kWh a 1984 Design load in heating mode Pdesignh kW 5 60 Declared capacity at reference design condition heating average season kW 9 00 Back u...

Page 53: ...Pdc 7 20 kW Tj 35 C EERd 3 23 Tj 30 C Pdc 5 31 kW Tj 30 C EERd 5 30 Tj 25 C Pdc 3 41 kW Tj 25 C EERd 8 50 Tj 20 C Pdc 3 10 kW Tj 20 C EERd 9 90 Degradation co efficient for air conditioners Cdc 0 25...

Page 54: ...W Tj 2 C COPd 3 85 Tj 7 C Pdh 1 80 kW Tj 7 C COPd 5 10 Tj 12 C Pdh 0 80 kW Tj 12 C COPd 6 90 Tbiv bivalent temperature Pdh 5 20 kW Tbiv bivalent temperature COPd 2 10 TOL operation temperature Pdh 5 2...

Page 55: ...00 kW Tj 35 C EERd 3 06 Tj 30 C Pdc 6 70 kW Tj 30 C EERd 5 10 Tj 25 C Pdc 4 30 kW Tj 25 C EERd 7 70 Tj 20 C Pdc 3 37 kW Tj 20 C EERd 10 50 Degradation co efficient for air conditioners Cdc 0 25 Power...

Page 56: ...C COPd 3 80 Tj 7 C Pdh 1 94 kW Tj 7 C COPd 5 10 Tj 12 C Pdh 0 87 kW Tj 12 C COPd 6 30 Tbiv bivalent temperature Pdh 5 60 kW Tbiv bivalent temperature COPd 2 20 TOL operation temperature Pdh 5 60 kW T...

Page 57: ...Pdc 12 30 kW Tj 35 C EERd 3 20 Tj 30 C Pdc 9 00 kW Tj 30 C EERd 5 20 Tj 25 C Pdc 5 80 kW Tj 25 C EERd 10 00 Tj 20 C Pdc 4 10 kW Tj 20 C EERd 15 00 Degradation co efficient for air conditioners Cdc 0...

Page 58: ...kW Tj 2 C COPd 4 13 Tj 7 C Pdh 2 70 kW Tj 7 C COPd 6 20 Tj 12 C Pdh 1 20 kW Tj 12 C COPd 8 70 Tbiv bivalent temperature Pdh 7 80 kW Tbiv bivalent temperature COPd 2 10 TOL operation temperature Pdh 7...

Page 59: ...Pdc 14 00 kW Tj 35 C EERd 3 23 Tj 30 C Pdc 10 30 kW Tj 30 C EERd 5 30 Tj 25 C Pdc 6 60 kW Tj 25 C EERd 9 10 Tj 20 C Pdc 6 00 kW Tj 20 C EERd 11 10 Degradation co efficient for air conditioners Cdc 0...

Page 60: ...kW Tj 2 C COPd 4 45 Tj 7 C Pdh 3 46 kW Tj 7 C COPd 6 00 Tj 12 C Pdh 1 54 kW Tj 12 C COPd 7 50 Tbiv bivalent temperature Pdh 10 00 kW Tbiv bivalent temperature COPd 2 30 TOL operation temperature Pdh 1...

Page 61: ...Pdc 15 50 kW Tj 35 C EERd 3 02 Tj 30 C Pdc 11 40 kW Tj 30 C EERd 4 60 Tj 25 C Pdc 7 30 kW Tj 25 C EERd 8 60 Tj 20 C Pdc 5 20 kW Tj 20 C EERd 12 00 Degradation co efficient for air conditioners Cdc 0...

Page 62: ...kW Tj 2 C COPd 3 85 Tj 7 C Pdh 3 81 kW Tj 7 C COPd 6 65 Tj 12 C Pdh 1 69 kW Tj 12 C COPd 8 50 Tbiv bivalent temperature Pdh 11 00 kW Tbiv bivalent temperature COPd 2 20 TOL operation temperature Pdh 1...

Page 63: ...iciency 0 211 10 2 Flow rate s at optimum energy efficiency m3 h 4891 10 3 Pressure s at optimum energy efficiency Pa 50 11 Rotations per minute R P M at the optimum energy efficiency point 800r min 1...

Page 64: ...rgy efficiency 0 198 10 2 Flow rate s at optimum energy efficiency m3 h 4886 10 3 Pressure s at optimum energy efficiency Pa 50 11 Rotations per minute R P M at the optimum energy efficiency point 800...

Page 65: ...ciency 0 288 10 2 Flow rate s at optimum energy efficiency m3 h 5615 10 3 Pressure s at optimum energy efficiency Pa 60 11 Rotations per minute R P M at the optimum energy efficiency point 900r min 12...

Page 66: ...rgy efficiency 0 294 10 2 Flow rate s at optimum energy efficiency m3 h 5448 10 3 Pressure s at optimum energy efficiency Pa 65 11 Rotations per minute R P M at the optimum energy efficiency point 900...

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