KAWNEER 1686 Installation Instructions Manual Download Page 3

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eserves the right to change configuration without prior notice when deemed

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Laws and building and safety codes gover

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oducts vary widely

. Kawneer does not contr

ol 

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oduct configurations, operating har

dwar

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and assumes no r

esponsibility ther

efor

.

3

038310

EC 95424-057

KAWNEER 1686 CONCEALED EXIT DEVICE

INSTALLATION INSTRUCTIONS

FEBRUARY, 2015

OPTIONAL TRIM

1686 CONCEALED EXIT DEVICE LEVER HANDLE TRIM ASSEMBLY/INSTALLATION INSTRUCTIONS:

1)  Trim mounting base is non-handed to accommodate a left or right handle application.  To construct a left hand (LH) lever handle, rotate cam  
 

clockwise making sure the cam pin aligns with slot on left side of cam guide. (See Illustration below)  Once the pin is in position, slightly push up  

 

and hold cam guide and cam while inserting lever handle firmly into place within the trim mounting base.  To construct a right hand (RH) lever  

 

handle, follow the same procedure as above to accommodate opposite handing.

2)  Assemble (1) 1/4" -20 x 1/2" Phillips pan head fastener with (1) steel flat washer and (1) lock washer to secure lever handle to trim mounting base.
3)  Insert 15/16" key cylinder (dummy cylinder on inactive door leaf) into top hole of trim mounting base.  Align mounting guide plate to key cylinder and  
 

secure with retaining ring.

4)  When using a key cylinder longer than 15/16", cylinder rings will be required to maintain a 1/8" cylinder projection.  When using a dummy cylinder  
 

on inactive door leafs, place the lock arm switch in a lock position to disable the lever handle function.

5)  Prior to installation of trim mounting base, the cylinder dogging pawl must be removed on both active and inactive door leafs. (See page 1 for  
 

cylinder dogging pawl removal)

6)  Find (1) 1/4"-20 x 3/4" Phillips pan head fastener and apply several drops of thread locker liquid to lower threads.  Install Phillips pan head fastener  
 

into trim mounting base and set to accommodate a 1/8" (Standard/Thermal door) or 3/16" (Heavy Wall) wall thickness. (Fastener may require  

 

additional adjustment to ensure that trim mounting base is fully secured into position.)

7)  On exterior side of door stile, position lever handle trim assemble into cutout, just below the fastener slot cutout.  Being careful not to scratch the  
 

exposed finish surface, slide lever handle trim assemble up to engage fastener into slot.

8)  On interior side of door stile, install (1) fastener (see below) through door to secure lever handle trim assembly in position.
 

 

(1) #10-24 x 2 1/4" FHMS for Standard 1-3/4" doors

 

 

(1) #10-24 x 2-1/2" FHMS for Heavy Wall 2" doors

 

 

(1) #10-24 x 2-3/4" FHMS for Thermal 2-1/4" doors

9)  Lever handle trim assemble should be tightly secured to ensure that hardware is placed square upon door stile and cannot be moved.
10) Upon completion, insert cylinder key and turn clockwise to unlock, then counter- clockwise to lock.

1686 CONCEALED EXIT DEVICE TRIM HANDING GUIDE:

Lever Handle 

(Shown as LH)

Lever Handle 

(Shown as RH)

Trim mounting 
base

Lever handle
(Shown as LH)

Steel flat washer 
& lock washer

15/16" cylinder 
with 0.800" cam

Mounting guide  
plate

Cylinder retaining ring

1/4"-20 x 1/2" PPHS

Cam Lift Pin

Left Slot

Lock Arm Switch

Exit Device
Engagement Pin

Cam

Cam Guide

Lever
(LH)

Lever
(RH)

Push Up and
Hold Cam Guide

Summary of Contents for 1686

Page 1: ...n two bracket retaining fasteners 2 Discard dogging pawl 3 Reinstall the bracket and retaining fasteners within the exit device housing Bracket CENTER CASE INSTALLATION 1 Using a hook tool align cente...

Page 2: ...into the mounting pad and secure with the retaining ring Note If using a cylinder longer than 15 16 cylinder rings will be required to maintain the 3 8 projection Cylinder Mounting Pad 15 16 Cylinder...

Page 3: ...linder on inactive door leafs place the lock arm switch in a lock position to disable the lever handle function 5 Prior to installation of trim mounting base the cylinder dogging pawl must be removed...

Page 4: ...4 057 10 24 PFHMS KAWNEER 1686 CONCEALED EXIT DEVICE INSTALLATION INSTRUCTIONS FEBRUARY 2015 TO DOG EXIT DEVICE Insert the hex key and turn clockwise until it stops Fully depress touch bar and release...

Page 5: ...GGING 1 Install pivot stile filler plate into exit device 2 Install cylinder as pictured making sure cylinder is tight against filler plate MAKE SURE CYLINDER IS ORIENTED AS PICTURED 3 Tighten set scr...

Page 6: ...som hump back strike plate prep can adjust the top bolt approximately 7 16 to allow the top and bottom bolts to remain retracted within the bolt guide trigger mechanism when push pad is not completely...

Page 7: ...erefor 7 038310 EC 95424 057 KAWNEER 1686 CONCEALED EXIT DEVICE INSTALLATION INSTRUCTIONS FEBRUARY 2015 1 32 1 32 0 874 0 719 0 562 0 437 0 281 0 874 0 719 0 562 0 437 R 0 1 5 6 T Y P 0 281 C L OF THR...

Page 8: ...VOT END CAP BLACK MATT FINISH 4 1 EA 8 32 PANIC ATTTACHMENT FASTENER 5 1 EA 12 24 PANIC ATTACHMENT FASTENER 7 4 EA HOUSING COVER ATTACHMENT FASTENERS BLACK 8 1 EA HINGE PIVOT STILE ATTACHMENT FASTENER...

Page 9: ...the design and use of glazed entrance window and curtain wall products vary widely Kawneer does not control the selection of product configurations operating hardware or glazing materials and assumes...

Page 10: ...perating hardware or glazing materials and assumes no responsibility therefor Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement Kawn...

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