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SM-100 SUSPENDED MOUNT MANUAL

14

You can often repair failed equipment at a lower cost than replacement. Kasco Marine estimates repairs 
at the request of the customer. This request should include a daytime phone number and e-mail address.

Estimate options are as follows:

• 

 Kasco contacts the customer with a repair total after we evaluate the unit, but before we perform the 
work quoted.

• 

 Customer pre-approves repair of the unit if costs are below a stated dollar amount. Example: “Please 

repair if total is under $150.00 before shipping charges.”

Kasco will recycle any unit we receive for estimate but which the customer declines to repair, unless the 

customer specifies otherwise. If the customer would like the product returned, Kasco will return the unit 

to the condition in which we received it, and we will ship it at the customer’s expense.

Billing

Contact Kasco to arrange payment for any non-warranty repairs. We will request payment information 
upon customer approval of the estimate.

NON-WARRANTY REPAIRS

715.262.4488

Kasco Marine
800 Deere Road
Prescott, WI 54021

kascomarine.com  |  [email protected]

CONTACT US

®

Certified to

NSF/ANSI 61 & 372

Back to Contents

Summary of Contents for Certisafe SM-100

Page 1: ...PENDED MOUNT MANUAL 1 800 Deere Rd Prescott WI 54021 715 262 4488 sales kascomarine com kascomarine com SM 100 SUSPENDED MOUNT Assembly Installation Manual Document number 852112 Document version number 2021 2 0 ...

Page 2: ...irst 2 Product Installation Overview 3 Suggested Tools and Supplies 3 Parts Included List 4 Parts Included Illustration 5 Tank Penetration 6 Stretcher Bar Assembly 8 Suspension Chains and Power Cable 9 Cable Support 10 Mixer Maintenance Recommendations 11 Mixer Warranty 12 Non warranty Repairs 13 Repair Contact Form 14 ...

Page 3: ...stallation of a CertiSafe Tank Mixer These may include but are not limited to OSHA CCOHS and other regulations related to Working over or near water Fall protection systems Falling object protection systems Electrical standards Illumination Ventilation Installation of CertiSafe Tank Mixers requires entry into environments that pose potential hazards such as those described in section 1910 146 of O...

Page 4: ... here are supplied with the mixer unit To prevent galling we recommend a moisture cured polyurethane compound sealant suitable for con tact with potable water and certified to meet the shrinkage for interior and exterior use Refer to NSF ANSI Standard 61 for indirect additives Be aware of clearance between the mixer assembly and any fixed objects within the tank including lad ders ensuring that th...

Page 5: ...PPLIES Pan to catch shavings Adjustable pliers Electric or cordless drill Half round metal file 3 8 drill bit 7 8 hole saw or 1 7 64 for 10 AWG cord hole saw Side cutter 10mm wrench 7 16 wrench 1 2 wrench 1 2 socket wrench 1 8 Allen wrench Back to Contents ...

Page 6: ...ut 6 566212 F 1 4 flat washer 4 566208 G Long chain 50 ft 2 636382 H Short chain 2 636383 I Zip ties 12 415038 Tank Penetration J 5 16 eye bolt 2 566226 K 5 16 nylon locknut 2 566202 L 5 16 flat washer 4 566204 M 5 16 sealing washer 2 566229 N Connecting link 2 636342 for use with Cord AWG Ships with CertiSafe mixer O Cord grip 14 16 AWG 1 997210 12 AWG 997211 10 AWG 997212 P Cord grip nut 12 16 A...

Page 7: ...SM 100 SUSPENDED MOUNT MANUAL 6 PARTS INCLUDED ILLUSTRATION A G H M L J I K N O P Q Steel tank roof Steel tank roof L B B C E D F C E E F Back to Contents ...

Page 8: ...Drill a 7 8 clearance hole approximately 4 from one of the holes drilled in step 1 This is for the cord grip O 4 Deburr both sides of the third hole 5 From the tank exterior pass the O ringed side of the cord grip O through the 7 8 hole with the O ring outside the tank roof 6 From the tank interior fit the cord grip nut P on the threads protruding into the tank 7 Tighten the nut until snug being c...

Page 9: ...ank exterior fit a second flat washer L onto the eye bolt 11 Fasten the 5 16 nylon locknut K to the eye bolt 12 Tighten the locknut until snug being careful not to damage the sealing washer 13 Attach the top connecting link N to the eye bolt Repeat steps 8 through 13 for the second eye bolt pass through TANK PENETRATION CONT Steel tank roof N M L J Steel tank roof K L M L 9 11 10 12 13 Back to Con...

Page 10: ...short chain H 4 Tighten all locknuts until snug without over tightening 5 Insert one short chain loop H into an inner jaw slide B affixed to the stretcher bar A 6 Secure with 1 4 20 x 1 2 shoulder screw C and locknut E 7 Repeat steps 5 and 6 for the second inner jaw slide B fastening the chain H with another shoulder screw C and locknut E 8 Tighten all locknuts until snug without over tightening S...

Page 11: ...e power cord to the stretcher bar A in two places and to guide the cord around the corner where the bar meets the long chain making sure not to put tension on the power cable 6 Continue to apply the zip ties I every 4 feet along the long chain G and power cable length 7 Attach the long chain G with the power cord to the connecting link N closest to the cord grip O 8 Attach the long chain G without...

Page 12: ...ontinue to feed power cable through the cord grip O and out of the tank until all excess cord length has been taken up leaving only enough so that there is no strain on the cable 5 Tighten the top nut on the cord grip O to seal the power cable penetration 6 Terminate the power cable into an exterior junction box not supplied by Kasco CABLE SUPPORT Q N O 1 3 5 Back to Contents ...

Page 13: ...and repair Cleaning The stainless steel motor housing needs to be kept clean in order to allow heat to effectively dissipate Seal and Oil Replacement Replacing the seal and changing the oil every 3 5 years will add reliability and longevity to the mixer Seal replacement and all other repair services should be performed by Kasco Marine Electrical Troubleshooting If a unit fails to operate you can u...

Page 14: ...r cord are altered in any way from original shipment The power cord is nicked or cut The mixer is damaged by unauthorized service Warranty Claim Procedure Warranty period is established by the original receipt For efficient service please register the unit online at kascomarine com warranty registration Once warranty coverage has been established you may send the unit to Kasco for evaluation and r...

Page 15: ...ease repair if total is under 150 00 before shipping charges Kasco will recycle any unit we receive for estimate but which the customer declines to repair unless the customer specifies otherwise If the customer would like the product returned Kasco will return the unit to the condition in which we received it and we will ship it at the customer s expense Billing Contact Kasco to arrange payment fo...

Page 16: ...atment or wastewater application circle one Yes No Additional notes REPAIR CONTACT FORM Kasco Marine 800 Deere Road Prescott WI 54021 Attn Repairs Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention Unit should be cleaned before shipping Kasco is NOT responsible for shipping damage accrued in return shipment It is the responsibility of...

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