Kargo Master 4A97L-Rev 1 Instruction Manual Download Page 15

Page: 15 / 18

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST)

Page 14

Instructions

–

4A97L

Step 6

–

Install Latch

•

Move rear pan assembly out of the way
to expose the end of the crossmember.

•

Bolt through the middle set of square
holes as shown.

•

Bolt latch assembly to end of

crossmember using 5/16” x

1" carriage

bolts, 5/16” flat washers and 5/16”nyloc

nuts.

•

Shown without pan for clarity.

TIGHTEN

Step 7

–

Install Handle

•

Use the hardware in the
rear bow to bolt handle
into position as shown.

TIGHTEN

Summary of Contents for 4A97L-Rev 1

Page 1: ...Instruction Guide 4A97L Rev 1 Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com DATE ______________ ...

Page 2: ...rts List 2 3 Hardware 4 5 Roof Rail Mounting Promaster City 6 NV200 City Express 7 Transit Connect 8 Rack Assembly Step 1 Assembly of Foot 9 Step 2 Determine Bows and Mount Pan Hooks 10 Step 3 Mount to Rails 11 Step 4 Install Torque Tube 12 Step 5 Install End Tube 13 Step 6 Install Latch 14 Step 7 Install Handle 14 Step 8 Ladder Stop 15 Step 9 Assemble Ladder Hook 16 Step 10 Install Ladder Hook 17...

Page 3: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Instructions 4A97L Parts ...

Page 4: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Instructions 4A97L Parts Con t ...

Page 5: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 4 Instructions 4A97L Hardware 1 of 2 ...

Page 6: ...For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 5 Instructions 4A97L Hardware 2 of 2 ...

Page 7: ... locations shown on roof of van Install Top Rail as shown using M6x20mm bolts with lock washers and flat washers In most installs the rail upright is to the outside of the van Be sure to put rubber washer between the Top Rail and the roof to ensure sealing Place sealant on and around threads to seal roof Passenger side shown Front EXP Mid EXP Rear EXP Front Tighten Mid Tighten Rear Tighten ...

Page 8: ...on roof of van Install Top Rail as shown using M8x30mm bolts with lock washers and flat washers In most installs the rail upright is to the outside of the van Mount rail so there is about 1 from the rear door opening Be sure to put rubber washer between the Top Rail and the roof to ensure sealing Place sealant on and around threads to seal roof Passenger side shown Front EXP Rear EXP Front Tighten...

Page 9: ...rubber washer between the Top Rail and the roof to ensure sealing In most installs the rail upright is to the outside of the van Mount rail so there is about 1 from the rear door opening Install Top Rail as shown using M8x25mm bolts and flat washers on the outside Use the fender washer and nyloc nut on the inside of the van Place sealant on and around threads to seal roof Passenger side shown Fron...

Page 10: ...nce between rails Bolt feet to bows as shown DO NOT TIGHTEN at this point Feet can be installed as shown or reverse depending on how you mounted the rail Most common orientation is with the opening in the foot toward the center of the van Use a 3 8 x 1 hex head bolt 3 8 lock washers and a 3 8 flat washer to bolt foot to crossmember Snug Tighten but allow movement Driver Side Shown Below On Passeng...

Page 11: ...ep 2 Determine Bows and Mount Pan Hooks Bolt pan hooks to the exposed end of each bow Use a 5 16 carriage bolts 5 16 washers and a 5 16 nyloc nuts TIGHTEN Skip if adding a rack onto the driverside Determine front and rear bow The rear bow will have a dampening mechanism attached Front Bow Rear Bow ...

Page 12: ...Mount to Rails Place both bows on top of installed rails Be sure to place the front bow at the front of the vehicle Bolt feet to rails using 5 16 x 1 carriage bolts 5 16 flat washers and 5 16 nyloc nuts Put the ladder hooks on the driver side of vehicle Snug Tighten but allow movement Driver Side Shown ...

Page 13: ... Monday Friday 7AM 4 PM PST Page 12 Instructions 4A97L Step 4 Install Torque Tube Install torque tube to front pan assembly using 1 4 x 1 hex heads 1 4 flat washers and 1 4 nyloc nuts Front bow shown Rear bow shown below TIGHTEN all 6 bolts ...

Page 14: ...43 7486 Monday Friday 7AM 4 PM PST Page 13 Instructions 4A97L Step 5 Install End Tube Install end tube to the end of each bows pan assembly using 3 8 x 3 4 hex heads 3 8 lock washers and 3 8 flat washers TIGHTEN Front bow shown below ...

Page 15: ...the way to expose the end of the crossmember Bolt through the middle set of square holes as shown Bolt latch assembly to end of crossmember using 5 16 x 1 carriage bolts 5 16 flat washers and 5 16 nyloc nuts Shown without pan for clarity TIGHTEN Step 7 Install Handle Use the hardware in the rear bow to bolt handle into position as shown TIGHTEN ...

Page 16: ...t two 3 8 flat washers and a 3 8 nyloc nut to attach the ladder stop on the front bow Be sure to place the tab on the ladder stop into the slot on the bow Use the hardware in the rear bow to bolt ladder stop in orientation shown Be sure to place the tab on the ladder stop into the slot on the bow TIGHTEN Front Bow shown below Rear Bow shown below ...

Page 17: ...nday Friday 7AM 4 PM PST Page 16 Instructions 4A97L Step 9 Assemble Ladder Hooks Bolt ladder hook assembly to ladder hook weldment as shown Use a 1 4 x 1 hex head a 1 4 split lock washer and a 1 4 flat washer This can be adjusted later TIGHTEN ...

Page 18: ... 4 PM PST Page 17 Instructions 4A97L Step 10 Install Ladder Hooks Using the hardware and installed pem studs on both bows loosen nuts and slide ladder hook assembly into place TIGHTEN GO BACK AND ENSURE ALL HARDWARE IS TIGHT Your installation is now complete ...

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