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Installation Instructions – 4A934 

 

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) 

Page 1 

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND 

USING THIS PRODUCT.* 

Warning 

Always check for wires, fuel tanks and lines, brake lines and other important vehicle 
functionality items prior to drilling and installing all products.  

 

DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF. 

 

Tools Needed 

13mm Socket and Wrench 

10mm Socket and Wrench 

5mm Allen Hex 

9/16” Socket and Wrench 

1/2” Socket and Wrench 

 

Table of Contents 

Parts List ................................................................................................................................................................... 2

 

Hardware ................................................................................................................................................................. 3

 

Step 1 – Assemble Feet ........................................................................................................................................... 4

 

Step 2 – Install End Stop ......................................................................................................................................... 5

 

Step 3 – Identify Front and Rear Bow. ................................................................................................................... 5

 

Step 4 – Mount Rack ............................................................................................................................................... 6

 

Step 5 – Hex Tube Adjustment ............................................................................................................................... 6

 

Step 6 – Install Hex Tube ......................................................................................................................................... 7

 

Step 7 – Install Latch ............................................................................................................................................... 8

 

Step 8 – Install Handle............................................................................................................................................. 8

 

Step 9 – Install Ladder Stop .................................................................................................................................... 9

 

Step 10 – Assemble Ladder Hooks ......................................................................................................................... 9

 

Step 11 – Install Ladder Hooks ............................................................................................................................. 10 

Before You Begin 

 

To install on a truck cap, 408SC mounting kit is required. 

 

Read all instructions.  

 

Find your truck cap roof mounting locations prior to rack assembly. 

 

Be sure to put sealant around all threads entering cargo area and between the rubber spacer and roof of 
vehicle to prevent water from leaking into cargo area. 

 

The standard distance between the front and rear bow is 71.5”. This can vary, but be sure the rack can be 
assembled prior to installing mounts on vehicle. 

 

PLACE ANTI-SEIZE ON ALL THREADS. 

Summary of Contents for 4A934

Page 1: ...Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com 20200428R1 DATE __________________ Instruction Guide 4A934...

Page 2: ...Feet 4 Step 2 Install End Stop 5 Step 3 Identify Front and Rear Bow 5 Step 4 Mount Rack 6 Step 5 Hex Tube Adjustment 6 Step 6 Install Hex Tube 7 Step 7 Install Latch 8 Step 8 Install Handle 8 Step 9 I...

Page 3: ...Installation Instructions 4A934 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Parts List...

Page 4: ...Installation Instructions 4A934 For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Hardware...

Page 5: ...tween installed mounts on vehicle On the cross bows use the slots that correspond to the measured distance between the mounts Bolt feet to bows as shown DO NOT TIGHTEN at this point Most common orient...

Page 6: ...ollowing end stop installation instructions if adding 4A943 to the drivers side Using two 5 16 carriage bolts two 5 16 washers and two 5 16 lock nuts bolt the end stop to the exposed end of each bow a...

Page 7: ...nstalled brackets Bolt feet to brackets using 5 16 carriage bolt 5 16 flat washers and a 5 16 lock nut Be sure to have the front bow in the front of the vehicle Put the ladder hooks on the driver side...

Page 8: ...assembly Insert 5 16 x 2 flanged head screws through front pan receiver with hex tube and fasten 5 16 washers and 5 16 lock nuts to screws Remove the 5 16 x 2 flanged head screws 5 16 washers and 5 1...

Page 9: ...sembly to end of cross member using 5 16 x 3 4 carriage bolts 5 16 flat washers and 5 16 lock nuts Shown without pan for clarity TIGHTEN bolts and nuts Step 8 Install Handle Remove the 5 16 x 2 flange...

Page 10: ...n Be sure to place the tab on the ladder stop into the slot on the bow Ladder stop may be installed on other set of PEM studs closer to the center of the vehicle if desired TIGHTEN hardware Step 10 As...

Page 11: ...343 7486 Monday Friday 7AM 4 PM PST Page 10 Step 11 Install Ladder Hooks Using the installed studs and lock nuts on both bows loosen nuts and slide ladder hook assembly into place TIGHTEN lock nuts GO...

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