background image

18

Maintenance

Deliming Coils With A Pressure Washer:

Periodic flushing of coils is recommended.
1. Fill a 5 gallon bucket with 4 gallons of water, then 

add 1 lb. of deliming powder. Mix thoroughly.

2. Remove the high pressure nozzle from the 

pressure wand and put the wand into the bucket.  

Secure the trigger on the spray gun into the open  

position.

3. Attach a short section (3-5 ft.) of garden hose to 

the attached pressure washer to siphon solution 

from the elevated bucket.  Start up pressure 

washer, allowing solution to be pumped through 

pressure washer and into HPB coils and back into 

the bucket.  Solution should be allowed to circulate 

2-4 hours.

4. After circulating solution flush entire system with 

fresh water. 

Removal of Soot In Heating Coil:

In the heating process, fuel residue in the form of soot 

deposits may develop between the heating coil pipe 

and block air flow which will affect burner combustion. 

When soot has been detected on visual observation, 

the soot on the coil must be washed off after coil has 

been removed using the following steps:
1. Remove the tank head assembly by unscrewing 

the three tek screws and lifting the tank head off.

2. Remove the two pipe nipples and associated 

fittings.

3. Lift the coil out of the outer wrap.

Caution: The coil weighs about 80 lbs. Use 

proper lifting techniques.

ATTENTION : La bobine pèse environ 36.3 

kg (80 lb).  Utiliser des techniques de 

levage appropriées.

4. Clean, repair and replace the coil by reversing the 

above steps.

Coil Reinstallation

Reinstall by reversing the above steps 4 through 1.

Rupture Disk

If pressure from pump or thermal expansion should 

exceed safe limits, the rupture disk will burst, allowing 

high pressure to be discharged through hose to ground. 

When the disk ruptures, it will need to be replaced.

Fuel:

Use clean fuel oil that is not contaminated with water 

and debris. Replace fuel filter and drain tank every 100 

hours of operation. Use Kerosene No. 1 or No. 2 

Heating Fuel (ASTM D306) or diesel only. NEVER use 

gasoline in your burner tank. Gasoline is more combus

-

tible than fuel oil and could result in a serious explo

-

sion. NEVER use crankcase or waste oil in your burner. 

Fuel unit malfunction could result from contamination.

Ignition Circuit:

Periodically inspect wires, spring contact and elec

-

trodes for condition, security and proper spacing. For 

transformer test (CAUTION 10,000 VOLTS) use defect 

free insulated screwdriver and keep fingers off blade!  

Lay blade across one contact: OK if arc will span 1/2" 

between end of blade and other contact. 

Electrode Setting:

Kärcher HPB Series Operator’s Manual  9.801-190.0 - W

Summary of Contents for HPB Series

Page 1: ...Manual Pressure Washer 98011900 1 MODELS HPB 392007A 1 109 109 0 HPB 353007A 1 109 110 0 HPB 353007B 1 109 111 0 HPB 353007C 1 109 112 0 To locate your local K rcher Commercial Pressure Washer Dealer...

Page 2: ...2 K rcher HPB Series Operator s Manual 9 801 190 0 W Machine Data Label...

Page 3: ...nsing 14 Shutting down Cleaning Up 15 Storage 16 After Extended Storage 16 Maintenance Preventative Maintenance 17 Maintenance Service 17 Troubleshooting 20 Maintenance Schedule 22 Oil Change Record 2...

Page 4: ...machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general order Storage Maintenance Troubleshoot...

Page 5: ...ber utility company or the selling distributor for specific details If your machine is rated 250 volts or less single phase will be provided with a ground fault circuit interrupter GFCI If rated more...

Page 6: ...t chips or other particles to become airborne and fly at high speeds To avoid personal injury eye hand and foot safety devices must be worn AVERTISSEMENT Un jet haute pression peut cailler la peinture...

Page 7: ...el 15 To keep machine in best operating conditions it is important you protect machine from freezing Failure to protect machine from freezing could cause malfunction of the machine and result in death...

Page 8: ...duire la possibilit d une chute due une surface glissante 20 Do not overreach or stand on unstable support Keep good footing and balance at all times 21 Do not operate this machine when fatigued or un...

Page 9: ...Hose not included High Pressure Hose Burner Motor Insulated Spray Gun Variable Pressure Insulated Wand Control Handle Detergent Bucket not included Detergent Pick Up Hose Burner Chamber Control Panel...

Page 10: ...nk and pump oil levels STEP 5 Connect the high pressure hose to the pump discharge fitting Push coupler collar forward until secure STEP 3 Connect high pressure hose to discharge nipple by sliding qui...

Page 11: ...o be piped to the burner and a fan installed to bring air into the machine Avoid small locations or areas near exhaust fans Electrical This machine when installed must be electrically grounded in acco...

Page 12: ...t automatically when the trigger on the spray gun is pulled STEP 2 Connect the power cord into the proper electrical outlet then push in the GFCI reset button Refer to serial plate for information STE...

Page 13: ...tainer with pressure washer detergent Place the filter end of detergent suction tube into the detergent container STEP 3 Apply safety latch to spray gun trigger Turn variable pressure control handle u...

Page 14: ...remove the loose paint from the surface Keep the spray nozzle a safe distance from the surface you plan to clean High pressure wash a small area then check the surface for damage If no damage is found...

Page 15: ...detergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 4 Turn garden hose water off Open the spray gun to relieve remaining pressure STEP 2 Turn burner switch off and continu...

Page 16: ...ank 5 Do not allow high pressure hose to become kinked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will resu...

Page 17: ...property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adhere to the following cold weather procedures whenever the washer mu...

Page 18: ...ted fittings 3 Lift the coil out of the outer wrap Caution The coil weighs about 80 lbs Use proper lifting techniques ATTENTION La bobine p se environ 36 3 kg 80 lb Utiliser des techniques de levage a...

Page 19: ...an impact fuel flow In more extreme tempera tures this local site adjustment may also require different fuel nozzles for fuel inlet temperatures that are at seasonal extremes higher or lower in locati...

Page 20: ...sassemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperatu...

Page 21: ...machine Restricted water flow Check nozzle for obstruction proper size Machine Smokes While Burner Unit Is Running Or Unit Smokes At Cold Start Only When Burner Is Off Improper air adjustment Readjust...

Page 22: ...l Lines Annually Pump Oil Inspect Inspect the oil level daily Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly More often if fuel quality is poor Remove Burner...

Page 23: ......

Page 24: ...www karchercommercial com K rcher HPB 9 801 190 0 Printed in U S A...

Reviews: