Kärcher HDS 4.0/32 Pe Cage - 1.575-615.0 Operator'S Manual Download

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9.800-103.0-B

8-14

HDS 4.0/32 Pe Cage - 1.575-615.0
HDS 5.0/32 Pe Cage - 1.575-616.0
HDS 5.5/35 Pe Cage - 1.575-617.0

OPERATOR’S MANUAL

To locate your local Kärcher Commercial Pressure Washer Dealer nearest you,

please visit

www.karchercommercial.com

Summary of Contents for HDS 4.0/32 Pe Cage - 1.575-615.0

Page 1: ...S 4 0 32 Pe Cage 1 575 615 0 HDS 5 0 32 Pe Cage 1 575 616 0 HDS 5 5 35 Pe Cage 1 575 617 0 OPERATOR S MANUAL To locate your local K rcher Commercial Pressure Washer Dealer nearest you please visit www...

Page 2: ......

Page 3: ...7 Assembly Instructions 8 Operation Instructions 9 10 Detergents General Cleaning Techniques 11 Shutting Down Cleanup 12 Storage 12 Maintenance 13 14 Troubleshooting 15 18 Preventative Maintenance 19...

Page 4: ...what you are doing WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from elec tric wiring or fatal electric shock may result 4 All installations must c...

Page 5: ...gh the pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensure that the sit...

Page 6: ...e from water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maint...

Page 7: ...e Hose Connect one end to water pump discharge nipple and the other end to spray gun Adjustable Thermostat Safety control which prevents temperatures from going above adjustable setting Wand Must be c...

Page 8: ...t the garden hose to pump water inlet CAUTION Do not run the pump without water or pump damage will result 22mm Coupler Water Inlet BATTERY INSTALLATION SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS...

Page 9: ...mend that the oil be changed after the first 5 hours of use then once every 50 hours NOTE Improper oil levels will cause low oil sensor to shut off engine IMPORTANT Do not run engine with high or low...

Page 10: ...to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Using the...

Page 11: ...directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow d...

Page 12: ...in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame...

Page 13: ...nst freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze and water in the float tank Turn the engine on to siphon the anti freeze...

Page 14: ...the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporat...

Page 15: ...e kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water...

Page 16: ...speed Increase engine RPM to increase voltage Flow switch malfunction Remove test for continuity and replace as needed Flow solenoid malfunction Replace if needed FLUCTUATING PRESSURE Valves worn Chec...

Page 17: ...ck detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size See specifications for proper fuel nozzle page 30 Insufficient water supplied Check water G P M to machine...

Page 18: ...detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Ch...

Page 19: ...e life of your pressure washer Perform maintenance more often under severe conditions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every 3...

Page 20: ...VIEW LEFT SIDE See Control Box Illus for Detail 96 74 73 72 77 71 79 78 80 70 48 81 69 82 57 58 105 49 52 54 51 52 55 66 65 64 56 60 62 63 61 59 83 84 To Coil Inlet To Coil Outlet 102 47 45 67 76 89 1...

Page 21: ...PRE CAU CIO N A VER TIS SEM ENT WAR NI NG 98001030 9 EXPLODED VIEW RIGHT SIDE See Unloader Assy Illus for Detail See Pump Assy Illus for Detail See Float Tank Illus for Detail 20 22 21 1 2 45 46 25 1...

Page 22: ...t Guard Top 1 35 9 802 261 0 Hose 3 4 Push On 30 36 9 802 064 0 Grommet Rubber Nozzle Holder 2 ITEM PART NO DESCRIPTION QTY 37 8 753 358 0 Cable Battery 61 Red 1 38 9 753 395 0 Cable Battery 24 Black...

Page 23: ...0 87 9 803 519 0 Plate Belt Guard 1 88 9 803 506 0 Guard Engine Pulley 1 89 9 802 512 0 Cable Tie 45 4 90 9 802 053 0 Bushing Rubber Nitrite 3 91 9 803 531 0 Elbow 1 4 H x STD Pipe 90 2 92 9 802 054 0...

Page 24: ...R I O TEMPERATURE TE MP ER TU RA RM 110 BURNER FUEL DETERGENT DE TE RG EN TE 0 2 8 1 4 9 8 00 13 8 0 FO R BEST RESULT S USE DETE RGENT CONTROL BOX 22 23 16 12 37 10 30 11 1 32 27 8 2 25 9 24 26 26 19...

Page 25: ...ole 7 23 9 802 515 0 Strain Relief Straight LQ Tite 1 24 6 618 076 0 Socket Spark Plug 2 25 9 802 754 0 Screw 1 4 x 1 2 HH NC Whiz Loc 8 26 9 802 749 0 Screw 8 32 x 3 4 BH SOC Blk 2 27 9 802 695 0 Nut...

Page 26: ...nk Scale Inhibitor 1 3 4 730 127 0 Filter Water 1 4 5 063 226 0 Lid Scale Inhibitor Tank 1 5 5 310 062 0 Nut Float Tank 1 6 5 443 285 0 Hose Stem 45 1 7 6 686 025 0 Valve Solenoid DN3 1 3 4 2 1 7 8 6...

Page 27: ...1 3 8 706 860 0 Tee 1 2 Street 1 4 9 802 128 0 Nipple 1 2 JIC x 1 2 MPT Pipe 1 5 8 706 881 0 Nipple 3 4 Pipe x 1 2 Pipe 1 6 9 803 557 0 Elbow 3 8 SAE x 3 4 90 1 6 1 2 9 5 3 10 4 11 7 8 ITEM PART NO D...

Page 28: ...Branch 1 2 9 802 036 0 Nipple 1 2 JIC 3 8 Pipe 2 3 9 802 039 0 Elbow 1 2 JIC 3 8 90 1 4 9 802 870 0 Block Unloader 3 8 x 3 8 1 25 Steel 1 5 9 802 048 0 Swivel 1 2 JIC Female 3 8 Male 1 6 9 802 129 0 E...

Page 29: ...5 0 Pump Fuel 1 13 8 753 179 0 Valve Solenoid w Stem 1 8 753 180 0 Valve Solenoid Replacement Only 18 23 8 5 2 19 14 11 4 3 21 24 10 6 22 7 1 20 12 13 17 26 16 25 15 9 27 Return Line Inlet Line 22 25...

Page 30: ...3 640 148 0 Heater Flow 1 2 4 654 280 0 Cover D K 1 3 7 311 380 0 Nut Cap M 6 4 4 7 312 167 0 Washer Lock A 6 4 4 5 2 880 177 0 Electrodes Spare Parts Kit 1 BURNER COIL PARTS LIST 3 4 2 1 ITEM PART N...

Page 31: ...ssembly Blower HDS Skid 1 10 9 803 521 0 Assembly Coil Tank HDS Skid 1 11 9 803 600 0 Swivel M22 x 3 8 Hex Male Pipe 2 COIL BLOWER PARTS LIST 7 13 12 19 15 8 22 2 6 10 9 3 1 4 5 14 16 17 18 17 11 20 2...

Page 32: ...Swivel Ends 3 Standard 1 2 4 775 466 0 Gun Shut Off 1 3 4 760 550 0 Lance Spray Insulate 1055mm 1 4 7 362 501 0 O Ring Power Nozzle 1 2 880 296 0 Spare Part Set O rings 5 Pack for Replacement 1 5 2 88...

Page 33: ...y Fuel Level Low Sensor 1 9 9 803 604 0 Grommet Low Level Fuel Switch 1 FUEL TANKS ASSEMBLY FUEL TANKS PARTS LIST 11 4 4 2 7 8 1 6 9 10 3 13 10 Burner Inlet Line Burner Return Line Vapor Purge Line to...

Page 34: ...ASHER 34 ENGINE ASSEMBLIES 615 0 Models 98001030 5 616 0 Models 617 0 Models 9 8 7 6 3 2 1 4 5 10 9 8 7 6 5 4 3 2 1 10 9 1 21 23 22 24 20 2 13 14 15 17 15 12 16 18 19 11 4 3 5 12 12 26 25 27 25 Engine...

Page 35: ...616 0 1 8 750 497 0 Muffler Honda GX630 GX670 688 CC Right 617 0 1 8 739 597 0 s Bolt Flange M8 x 20 617 0 2 9 802 798 0 s Screw 10 1 2 Tek HH SS 617 0 1 11 8 750 737 0 Adapter Honda M20 1 5 x 3 8 FPT...

Page 36: ...ader Pulley Part Bushing Part Engine Part 1 575 615 0 KT4035 9 803 410 0 8 715 483 0 2AK94H 9 803 548 0 25MM 9 802 403 0 GX390 389 CC 8 750 579 0 1 575 616 0 KT6036 8 921 717 0 8 715 483 0 2BK90H 8 71...

Page 37: ...ont Pulley Part Bushing Part Size Part Size Part 615 0 3TB34 9 802 392 0 P2 x 1 9 802 404 0 AX 38 9 802 410 0 AX37 9 802 409 0 616 0 3TB34 9 802 392 0 P2 x 1 9 802 404 0 BX 38 9 802 417 0 AX37 9 802 4...

Page 38: ...08 0 Copper Washer 3 8 1 KT 2 PUMP EXPLODED VIEW PARTS LIST KT 2 SERIES PUMP EXPLODED VIEW TORQUE SPECS ITEM FT LBS 14 95 15 45 23 8 34 10 42 30 48 8 5 7 12 12 23 24 25 26 27 28 29 30 27 31 26 32 33 2...

Page 39: ...1 6 3 ITEM PART NO DESCRIPTION QTY 33 9 803 181 0 Bearing Housing 1 34 8 752 841 0 Plunger Bolt 3 35 8 752 820 0 Bonded Seal 3 36 8 753 819 0 Plunger 18mm 3 37 8 752 823 0 Copper Spacer 3 38 8 753 82...

Page 40: ...ert of the lock nut Item 19 If adjustment knob Item 18 DOES NOT make contact with upper nut Items 15 remove adjusting knob Item 18 re adjust raise nuts Items 15 on stem Item 8 and re attach adjustment...

Page 41: ......

Page 42: ...Form 9 800 103 0 B Revised 8 14 Printed in U S A...

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Kärcher HDS 4.0/32 Pe Cage - 1.575-615.0, Operator'S Manual

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