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9.800-079.0  •  Rev. 04/10

OPERA

T

OR’S MANU

AL  

PRESSURE W

ASHER 

 

12

PREVENTATIVE MAINTENANCE

  1.  Check to see that the water pump is properly lu bri -

cat ed.

  2. Follow Winterizing Procedures to prevent freeze 

dam age to the pump and coils.

  3.  Always neutralize and fl ush detergent from system 

af ter use.

  4.  If water is known to be high in mineral content, use 

a water softener in your water system or de-scale 
as needed.

  5.  Do not allow acidic, caus tic or abrasive fl uids to be 

pumped through system.

  6.  Always use our high grade quality cleaning prod-

 ucts.

  7.  Never run pump dry for extended periods of time.

  8.  Use clean fuel:  kerosene, No. 1 fuel oil or diesel. 

Re place fuel fi lter every 100 hours of operation. 
Avoid water contaminated fuel as it will seize up 
the fuel pump.

  9.  If machine is operated with smoking or eye burning 

ex haust, coils will soot up, not letting water reach 
max i mum operating temperature. (See section on 
Air Adjustments.)

 10.  Never allow water to be sprayed on or near engine 

or burner assembly or any electrical com po nent.

 11.  Periodically delime coils as per instructions.

 12.  Check to see that engine is properly lubricated.

It is advisable,  periodically, to visually inspect the 
burn er. Check air inlet to make sure it is not clogged or 
blocked. Wipe off any oil spills and keep this equipment 
clean and dry.

The areas around the pressure washer should be kept 
clean and free of combustible materials, gasoline and 
other flam ma ble vapors and liquids.

The flow of combustion and ventilating air to the burner 
must not be blocked or obstructed in any manner. Con-
 sult factory if vent stacking is going to be used.

MAINTENANCE AND SERVICE

Unloader Valves:

Unloader valves are preset and tested at the fac to ry 
be fore shipping. Oc ca sion al adjustment of the unloader 
may be nec es sary to main tain correct pressure. Call 
your lo cal dealer for assistance.

Winterizing Procedure:

Damage due to freezing is not covered by warranty. Ad-
 here to the following cold weather pro ce dures when ev er 
the wash er must be stored or operated out doors under 
freez ing conditions.

During winter months, when tem per a tures drop below 
32°F, protecting your machine against freezing is nec-
 es sary. Store the machine in a heated room. If this is not 
pos si ble then mix a 50/50 solution of anti-freeze/water 
into a 5 gal lon buck et. Place a short section of garden 
hose into the buck et and connect it to the ma chine. 
El e vate the buck et and turn the pump on to si phon the 
anti-freeze through the ma chine. If com pressed air is 
available, an air fitting can be screwed into the inlet 
con nec tor and, by injecting com pressed air, all water 
will be blown out of the system.

High Limit Hot Water Thermostat:

For safety, each machine is equipped with a high limit 
con trol switch. In the event that the temperature of the 
water should exceed its operating temperature, the 
high limit con trol will turn the burner off until the water 
cools.

Pumps:

Use only SAE 30W non-detergent oil. Change oil after 
the first 50 hours of use. Thereafter, change the oil ev ery 
three months or at 500 hour intervals. Oil level should be 
checked by using the dipstick found on top of the pump 
or the red dot visible through the oil gauge win dow. Oil 
should be maintained at that level.

Cleaning of Coils:

In alkaline water areas, lime deposits can accumulate 
rap id ly inside the coil pipes. This growth is increased by 
the extreme heat build up in the coil. The best pre ven tion 
for liming conditions is to use high quality cleaning de-
 ter gents. In areas where alkaline water is an extreme 
prob lem, pe ri od ic use of our Deliming Powder (part 
#9-028008) will remove lime and other deposits before 
coil becomes plugged. (See Deliming Instructions for 
use of Deliming Powder.)

Deliming Coils:

Periodic flushing of coils is recommended.

  1.  Fill a container or optional fl oat tank with 4 gallons 

of wa ter, then add 1 lb. of deliming powder. Mix 
thor ough ly.

  2. Remove wand assembly from spray gun and put 

spray gun into container. Secure the trigger on the 
spray gun into the open position.

  3.  Attach a short section (3-5 ft.) of garden hose to 

ma chine to siphon solution from an elevated con-
 tain er. Turn pump switch on, allowing solution to 
be pumped through coils back into the container. 
So lu tion should be al lowed to circulate 2-4 hours.

  4. After circulating solution fl ush entire system with 

fresh water. Reinstall wand assembly to spray 
gun.

MAINTENANCE

Summary of Contents for HDS 2.5/20 P Cage

Page 1: ...t www karchercommercial com or www karchershark com R MODEL ORDER HDS 2 5 20 P Cage SGP 302017 HDS 2 7 25 P Cage SGP 302517 HDS 2 6 30 P Cage SGP 303037 HDS 3 5 30 P Cage SGP 353037 HDS 3 5 30 PE Cage...

Page 2: ...structions 7 Operating Instructions 8 9 Detergents and Cleaning Tips 10 Shut Down and Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 17 Maintenance Oil Change Charts 18 Exploded View 554...

Page 3: ...Y AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local codes Contact your electric...

Page 4: ...on mobile or portable equipment shall be refueled a outdoors b with the engine on the equipment stopped c with no source of ignition within 10 feet of the dispensing point and d with an allowance mad...

Page 5: ...se dam age to the pump 24 Protect discharge hose from vehicle traffic and sharp objects Inspect condition of high pressure hose before using or bodily injury may result 25 Before disconnecting dischar...

Page 6: ...tergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Variable Pressure Control Wand Must be con nected to the spray gun Th...

Page 7: ...wand coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the...

Page 8: ...water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use lea...

Page 9: ...ovide a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse...

Page 10: ...tor engages and cools the pump by dis charging the warm water onto the ground This thermal device prevents internal damage to the pump CLEANING TIPS Pre rinse cleaning surface with fresh water Place d...

Page 11: ...d exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such a...

Page 12: ...mperatures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gal...

Page 13: ...trigger on the spray gun is in the off position the burner is not firing Electrode Setting See illustration below Burner Nozzle Keep the tip free of surface deposits by wiping it with a clean solvent...

Page 14: ...ted on visual observation the soot on the coil must be washed off after following the coil removal steps 1 Remove the tank head assembly by lifting the tank head off 2 Remove the two pipe nipples and...

Page 15: ...late BURNER WILL NOT LIGHT There is little or no fuel Fill tank with fuel Improper fuel or water in fuel Drain fuel tank and fill with proper fuel Fuel line is clogged Clean or replace fuel line Fuel...

Page 16: ...Check for blockage or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate LOW WATER TEMPERATURE Fuel is improper or has water in it Replace with clean and proper fue...

Page 17: ...ace if necessary Valve has a blockage Check and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessa...

Page 18: ...pect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace...

Page 19: ...a ting to Fire Prev entio n Requ irem ents WAR NIN G 8 917 0 15 0 EXPLODED VIEW 554 0 555 0 MODELS 1 8 10 6 5 3 58 94 11 13 14 22 29 57 28 2 25 4 63 64 111 89 90 97 18 20 For Detail See Control Box Il...

Page 20: ...11 10 8 20 18 19 20 56 38 37 For Detail See Control Box Illus 15 133 16 Reversed View of Component 50 49 53 41 82 31 99 31 52 59 74 61 68 76 40 42 Honda Electric Start Only 87 88 53 14 85 130 37 84 44...

Page 21: ...Arres tor May be Requ ired The Oper ator Shou ld Cont act Loca l Fire Agen cies for Laws or Regu lation s Relat ing to Fire Preve ntion Requ ireme nts W AR NI NG 8 917 0 15 0 34 26 29 28 43 31 27 25 4...

Page 22: ...ssembly Frame Small 554 0 555 0 1 17 9 800 110 0 Label Die Cut 2 18 9 802 271 0 Wheel Tire 6 Steel Rim 4 19 9 802 782 0 Collar 5 8 Bore Shaft 4 20 9 802 810 0 Washer 5 8 Flat SAE 4 21 9 802 313 0 Engi...

Page 23: ...9 802 042 0 Elbow 1 2 JIC 3 8 90 554 0 555 0 1 48 9 802 190 0 Valve E Z Start 3 8 MPT x 1 8 FPT 550 0 551 0 552 0 553 0 1 49 9 802 792 0 Nut Cage 3 8 x 12 Gauge 4 50 9 802 531 0 Regulator Voltage 15 V...

Page 24: ...9 802 519 0 Strain Relief 1 2 1 89 9 802 713 0 Bolt 5 16 x 1 1 2 554 0 555 0 2 9 802 723 0 Bolt 3 8 x 1 3 4 NC H 550 0 551 0 552 0 553 0 4 90 9 802 813 0 Lock Washer 5 16 2 9 802 814 0 Washer 3 8 Loc...

Page 25: ...lt 10 mm x 20 mm 551 0 552 0 553 0 2 9 802 741 0 Bolt 8 mm x 16 mm HEX Head 550 0 2 125 9 802 066 0 Pad Soft Rubber 1 126 9 802 722 0 Bolt 3 8 x 1 1 4 NC HH 1 127 9 802 817 0 Washer 3 8 x 1 Steel 1 12...

Page 26: ...witch Curvette RA901VB B 1 V Carling 1 8 8 749 158 0 Hour Meter 5 80V AC DC Sendec 1 9 9 802 470 0 Relay P B VF4 41F11 12VDC 40AMP 1 10 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 11 9 802 752 0 Screw 1...

Page 27: ...s 4 21 9 802 771 0 Screw 10 32 x 3 4 3 22 9 802 759 0 Screw 10 32 x 1 2 1 23 9 803 048 0 Cap Capacitor 1 37 x 1 50 x 060 Blk w o Hole 1 24 9 803 840 0 Label Reset 1 25 9 802 447 0 Conduit 1 4 Split 36...

Page 28: ...ON QTY 1 8 750 094 0 Thermostat Adjustable 302 F 1 2 9 803 035 0 Cover Electric Box Black 1 3 9 802 759 0 Screw 10 32 x 1 2 BHSOC Black 1 4 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 5 9 802 525 0 Lock...

Page 29: ...r 550 0 551 0 1 19 9 802 695 0 Nut 10 32 Keps 8 20 9 802 748 0 Screw 6 32 x 3 8 RND HD MCH 550 0551 0 2 21 9 802 784 0 Nut 6 32 Keps 550 0 551 0 3 22 9 802 771 0 Screw 10 32 x 3 4 BH SOC CS 552 0 553...

Page 30: ...802 225 0 Detergent Injector Assy 3 550 0 551 0 552 0 553 0 1 9 802 224 0 Detergent Injector Assy 2 554 0 555 0 1 8 9 802 292 0 Nozzle SAQMEG 1503 5 Yellow 553 0 554 0 555 0 1 9 802 293 0 Nozzle SAQME...

Page 31: ...TEM PART NO DESCRIPTION QTY 1 9 802 216 0 Injector Detergent Non Adjusting 3 1 9 802 215 0 Injector Detergent Non Adjusting 2 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear...

Page 32: ...IPTION QTY 1 9 802 166 0 Coupler 3 8 Female Brass 1 2 9 802 244 0 Hose 3 8 2 Wire Pressure Loop 1 3 9 802 269 0 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 9 802 767 0 Screw 3 x 3 4 HH NC Whiz Loc 4...

Page 33: ...18 UNF 1 15 O ring 12 ID x 2 CS A 2 16 O ring 6 ID X 2 CS A 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding connector guide 1 18 O ring backup A 1 6X 1 45X 1 68 19 Conical seal C 1 20 O ring 6...

Page 34: ...884 0 Washer 8 20 9 803 198 0 Copper Washer 3 8 1 21 9 802 925 0 Brass Plug 3 8 2 ITEM PART NO DESCRIPTION QTY 26 9 802 939 0 Hexagonal Screw 9 27 9 803 210 0 Washer 4 28 9 803 184 0 Closed Bearing H...

Page 35: ...d 3 54 9 802 913 0 Snap Ring 6 55 9 802 916 0 Connecting Rod Pin 3 56 9 803 158 0 Connecting Rod 3 57 9 803 218 0 Spring Washer 6 58 9 803 238 0 Connecting Rod Screw 6 59 8 933 016 0 O Ring 2 62 x 126...

Page 36: ...948 0 O Ring 2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 ITEM PART NO DESCRIPTION QTY 19 9 803 952 0 Manifold Stud Bolt 8 20 9 802 884 0...

Page 37: ...3 54 9 803 965 0 Connecting Rod Pin 3 55 9 803 966 0 Connecting Rod 3 56 9 803 218 0 Spring Washer 10 57 8 933 020 0 Connecting Rod Screw 6 58 9 803 202 0 Sight Glass G3 4 1 59 9 803 197 0 Gasket G3 4...

Page 38: ...9 0 9 802 670 0 1 575 555 0 9 802 554 0 9 802 585 0 9 802 663 0 9 802 638 0 9 802 562 0 9 802 639 0 9 802 670 0 1 575 550 0 9 802 560 0 9 802 582 0 9 802 663 0 9 802 638 0 9 802 562 0 9 802 639 0 9 80...

Page 39: ...trikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80 mg lite...

Page 40: ...R www karchercommercial com www karchershark com Form 9 800 079 0 Revised 04 10 Printed in U S A or Mexico...

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