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9.800-079.0  •   Rev. 04/10

11

 PRESSURE 

W

ASHER

 

OPERA

T

OR’S MAN 

AL 

 

SHUTTING DOWN AND CLEAN-UP

CAUTION: Al ways store your pressure washer in a 
lo ca tion where the temperature will not fall be low 
32°F (0°C). The pump in this machine is sus cep ti ble 
to permanent dam age if fro zen. FREEZE DAM AGE 
IS NOT COV ERED BY WAR RAN TY.

  1.  Stop the pressure washer, squeeze spray gun trig-

 ger to release pressure.

  2. Detach water supply hose and high pressure 

hose.

  3.  Turn on the machine for a few seconds, until  re-

 main ing water exits. Turn engine off im me di ate ly.

  4.  Drain the gas and oil from the engine.

  5. Do not allow high pressure hose to become 

kinked.

  6.  Store the machine and accessories in a room which 

does not reach freezing temperatures.

CAUTION: Fail ure to follow the above di rec tions will 
result in dam age to your pres sure washer.

When the pres sure washer is not being operated or is 
be ing stored for more than one month, follow these 
in struc tions:

  1.  Replenish engine oil to up per level.

 2. Drain gas 

o line from fuel tank, fuel line, fuel valve 

and carburetor.

  3. Pour about one teaspoon of engine oil through 

the spark plug hole, pull the starter grip several 

times and re place the plug. Then pull the starter 
grip slow ly until you feel increased pres sure which 
indicates the pis ton is on its com pres sion stroke and 
leave it in that position. This closes both the intake 
and ex haust valves to prevent rusting of cylinder.

  4.  Cover the pressure washer and store in a clean, dry 

place that is well ventilated away from open fl ame  
or sparks. 

NOTE: 

The use of a fuel additive, such 

as STA-BIL

®

, or an equivalent, will minimize the 

for mu la tion of fuel deposits during shortage. Such 
ad di tives may be added to the gasoline in the fuel 
tank of the engine, or to the gasolinee in a storage 
con tain er.

After Extended Storage

CAUTION: Prior to restarting, thaw out any 
pos si ble ice from pressure washer hos es, 
spray gun or wand.

Engine Maintenance

During the winter months, rare atmosheric conditions 
may develop which will cause an icing con di tion in the 
car bu re tor. If this de vel ops, the engine may run rough, 
lose power and may stall. This temporary condition can 
be overcome by deflecting some of the hot air from the 
en gine over the carburetor area. 

 NOTE:

 Refer to the 

en gine man u fac tur er's manual for service and main te -
nance of the engine.

STORAGE

STEP 1:

 Re move detergent suc tion 

tube from container and insert into 
1 gallon of fresh water. Turn vari able 
pressure wand handle for low pres-
 sure or connect the black de ter gent 
noz zle. Pull trig ger on spray gun and 
si phon water for one minute.

STEP 2:

 Turn off the engine.

STEP 3:

 Tur n off water 

supply.

STEP 5:

 Disconnect the gar-

 den hose from the water inlet 
on the machine.

STEP 6:

 Disconnect the high 

pres sure hose from high pres-
 sure out let.

STEP 7:

 En gage the 

spray gun safe ty lock.

STEP 4:

 Press 

trig ger to re lease 
wa ter pres sure.

 Water 

Inlet

High Pressure 

Outlet

Safety 

Latch

On-Off 
Switch

Summary of Contents for HDS 2.5/20 P Cage

Page 1: ...t www karchercommercial com or www karchershark com R MODEL ORDER HDS 2 5 20 P Cage SGP 302017 HDS 2 7 25 P Cage SGP 302517 HDS 2 6 30 P Cage SGP 303037 HDS 3 5 30 P Cage SGP 353037 HDS 3 5 30 PE Cage...

Page 2: ...structions 7 Operating Instructions 8 9 Detergents and Cleaning Tips 10 Shut Down and Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 17 Maintenance Oil Change Charts 18 Exploded View 554...

Page 3: ...Y AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local codes Contact your electric...

Page 4: ...on mobile or portable equipment shall be refueled a outdoors b with the engine on the equipment stopped c with no source of ignition within 10 feet of the dispensing point and d with an allowance mad...

Page 5: ...se dam age to the pump 24 Protect discharge hose from vehicle traffic and sharp objects Inspect condition of high pressure hose before using or bodily injury may result 25 Before disconnecting dischar...

Page 6: ...tergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Variable Pressure Control Wand Must be con nected to the spray gun Th...

Page 7: ...wand coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the...

Page 8: ...water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use lea...

Page 9: ...ovide a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse...

Page 10: ...tor engages and cools the pump by dis charging the warm water onto the ground This thermal device prevents internal damage to the pump CLEANING TIPS Pre rinse cleaning surface with fresh water Place d...

Page 11: ...d exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such a...

Page 12: ...mperatures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gal...

Page 13: ...trigger on the spray gun is in the off position the burner is not firing Electrode Setting See illustration below Burner Nozzle Keep the tip free of surface deposits by wiping it with a clean solvent...

Page 14: ...ted on visual observation the soot on the coil must be washed off after following the coil removal steps 1 Remove the tank head assembly by lifting the tank head off 2 Remove the two pipe nipples and...

Page 15: ...late BURNER WILL NOT LIGHT There is little or no fuel Fill tank with fuel Improper fuel or water in fuel Drain fuel tank and fill with proper fuel Fuel line is clogged Clean or replace fuel line Fuel...

Page 16: ...Check for blockage or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate LOW WATER TEMPERATURE Fuel is improper or has water in it Replace with clean and proper fue...

Page 17: ...ace if necessary Valve has a blockage Check and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessa...

Page 18: ...pect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace...

Page 19: ...a ting to Fire Prev entio n Requ irem ents WAR NIN G 8 917 0 15 0 EXPLODED VIEW 554 0 555 0 MODELS 1 8 10 6 5 3 58 94 11 13 14 22 29 57 28 2 25 4 63 64 111 89 90 97 18 20 For Detail See Control Box Il...

Page 20: ...11 10 8 20 18 19 20 56 38 37 For Detail See Control Box Illus 15 133 16 Reversed View of Component 50 49 53 41 82 31 99 31 52 59 74 61 68 76 40 42 Honda Electric Start Only 87 88 53 14 85 130 37 84 44...

Page 21: ...Arres tor May be Requ ired The Oper ator Shou ld Cont act Loca l Fire Agen cies for Laws or Regu lation s Relat ing to Fire Preve ntion Requ ireme nts W AR NI NG 8 917 0 15 0 34 26 29 28 43 31 27 25 4...

Page 22: ...ssembly Frame Small 554 0 555 0 1 17 9 800 110 0 Label Die Cut 2 18 9 802 271 0 Wheel Tire 6 Steel Rim 4 19 9 802 782 0 Collar 5 8 Bore Shaft 4 20 9 802 810 0 Washer 5 8 Flat SAE 4 21 9 802 313 0 Engi...

Page 23: ...9 802 042 0 Elbow 1 2 JIC 3 8 90 554 0 555 0 1 48 9 802 190 0 Valve E Z Start 3 8 MPT x 1 8 FPT 550 0 551 0 552 0 553 0 1 49 9 802 792 0 Nut Cage 3 8 x 12 Gauge 4 50 9 802 531 0 Regulator Voltage 15 V...

Page 24: ...9 802 519 0 Strain Relief 1 2 1 89 9 802 713 0 Bolt 5 16 x 1 1 2 554 0 555 0 2 9 802 723 0 Bolt 3 8 x 1 3 4 NC H 550 0 551 0 552 0 553 0 4 90 9 802 813 0 Lock Washer 5 16 2 9 802 814 0 Washer 3 8 Loc...

Page 25: ...lt 10 mm x 20 mm 551 0 552 0 553 0 2 9 802 741 0 Bolt 8 mm x 16 mm HEX Head 550 0 2 125 9 802 066 0 Pad Soft Rubber 1 126 9 802 722 0 Bolt 3 8 x 1 1 4 NC HH 1 127 9 802 817 0 Washer 3 8 x 1 Steel 1 12...

Page 26: ...witch Curvette RA901VB B 1 V Carling 1 8 8 749 158 0 Hour Meter 5 80V AC DC Sendec 1 9 9 802 470 0 Relay P B VF4 41F11 12VDC 40AMP 1 10 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 11 9 802 752 0 Screw 1...

Page 27: ...s 4 21 9 802 771 0 Screw 10 32 x 3 4 3 22 9 802 759 0 Screw 10 32 x 1 2 1 23 9 803 048 0 Cap Capacitor 1 37 x 1 50 x 060 Blk w o Hole 1 24 9 803 840 0 Label Reset 1 25 9 802 447 0 Conduit 1 4 Split 36...

Page 28: ...ON QTY 1 8 750 094 0 Thermostat Adjustable 302 F 1 2 9 803 035 0 Cover Electric Box Black 1 3 9 802 759 0 Screw 10 32 x 1 2 BHSOC Black 1 4 9 802 485 0 Breaker 1658 G41 02 P10 25A 1 5 9 802 525 0 Lock...

Page 29: ...r 550 0 551 0 1 19 9 802 695 0 Nut 10 32 Keps 8 20 9 802 748 0 Screw 6 32 x 3 8 RND HD MCH 550 0551 0 2 21 9 802 784 0 Nut 6 32 Keps 550 0 551 0 3 22 9 802 771 0 Screw 10 32 x 3 4 BH SOC CS 552 0 553...

Page 30: ...802 225 0 Detergent Injector Assy 3 550 0 551 0 552 0 553 0 1 9 802 224 0 Detergent Injector Assy 2 554 0 555 0 1 8 9 802 292 0 Nozzle SAQMEG 1503 5 Yellow 553 0 554 0 555 0 1 9 802 293 0 Nozzle SAQME...

Page 31: ...TEM PART NO DESCRIPTION QTY 1 9 802 216 0 Injector Detergent Non Adjusting 3 1 9 802 215 0 Injector Detergent Non Adjusting 2 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear...

Page 32: ...IPTION QTY 1 9 802 166 0 Coupler 3 8 Female Brass 1 2 9 802 244 0 Hose 3 8 2 Wire Pressure Loop 1 3 9 802 269 0 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 9 802 767 0 Screw 3 x 3 4 HH NC Whiz Loc 4...

Page 33: ...18 UNF 1 15 O ring 12 ID x 2 CS A 2 16 O ring 6 ID X 2 CS A 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding connector guide 1 18 O ring backup A 1 6X 1 45X 1 68 19 Conical seal C 1 20 O ring 6...

Page 34: ...884 0 Washer 8 20 9 803 198 0 Copper Washer 3 8 1 21 9 802 925 0 Brass Plug 3 8 2 ITEM PART NO DESCRIPTION QTY 26 9 802 939 0 Hexagonal Screw 9 27 9 803 210 0 Washer 4 28 9 803 184 0 Closed Bearing H...

Page 35: ...d 3 54 9 802 913 0 Snap Ring 6 55 9 802 916 0 Connecting Rod Pin 3 56 9 803 158 0 Connecting Rod 3 57 9 803 218 0 Spring Washer 6 58 9 803 238 0 Connecting Rod Screw 6 59 8 933 016 0 O Ring 2 62 x 126...

Page 36: ...948 0 O Ring 2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 ITEM PART NO DESCRIPTION QTY 19 9 803 952 0 Manifold Stud Bolt 8 20 9 802 884 0...

Page 37: ...3 54 9 803 965 0 Connecting Rod Pin 3 55 9 803 966 0 Connecting Rod 3 56 9 803 218 0 Spring Washer 10 57 8 933 020 0 Connecting Rod Screw 6 58 9 803 202 0 Sight Glass G3 4 1 59 9 803 197 0 Gasket G3 4...

Page 38: ...9 0 9 802 670 0 1 575 555 0 9 802 554 0 9 802 585 0 9 802 663 0 9 802 638 0 9 802 562 0 9 802 639 0 9 802 670 0 1 575 550 0 9 802 560 0 9 802 582 0 9 802 663 0 9 802 638 0 9 802 562 0 9 802 639 0 9 80...

Page 39: ...trikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80 mg lite...

Page 40: ...R www karchercommercial com www karchershark com Form 9 800 079 0 Revised 04 10 Printed in U S A or Mexico...

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