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Manual Operator High Flow    9.808-130.0

5

 

 PRESSURE W

ASHER

  

 OPERA

TOR’S MANU

AL

  

WARNING: This product contains chemicals known 
to the state of California to cause cancer and birth 
defects or other reproductive harm. Operation of 
this equipment may create sparks that can start 
fires around  dry vegetation. A spark arrestor may 
be required. The operator should contact: Local 
fire agencies for laws or regulations relating to fire 
prevention requirements.

  7.  Allow engine to cool for 1-2 minutes before refuel-

ing. If any fuel is spilled, make sure the area is dry 
before testing the spark plug or starting the engine. 
(Fire and/or explosion may occur if this is not done.)

Gasoline engines on mobile or portable equipment 

shall be refueled:

   a.  outdoors;

 

  b.  with the engine on the equipment stopped;

 

 c.  with no source of ignition within 10 feet of  

 

the dispensing point; and

 

  d.  with an allowance made for expansion of the  

 

fuel should the equipment be exposed to a  

 

higher ambient temperature.

 

  In an overfilling situation, additional precautions are 

necessary to ensure that the situation is handled 
in a safe manner.

  8.  When in use , do not place machine near flammable 

objects as the engine is hot.

  9.  Do not store or use gasoline near this machine.

WARNING

RISK OF INJURY.  

HOT SURFACES  

CAN CAUSE BURNS

WARNING: Risk of injury. Hot 

surfaces can cause burns. Use 
only designated gripping areas 
of spray gun and wand. Do not 
place hands or feet on non-insu-
lated areas of the pressure 
washer.

10.  Transport/Repair with fuel tank 

EMPTY or with fuel shut-off 

valve  

 

 

      OFF. 

 11. To reduce the risk of injury, close supervision is 

necessary when a machine is used near children. 
Do not allow children to operate the pressure 
washer. This machine must be attended during 
operation. 

 

TRIGGER GUN KICKS 

BACK - HOLD WITH  

BOTH HANDS

WARNING

WARNING: Grip cleaning wand 
securely with both hands before 
starting. Failure to do this could 
result in injury from a whipping 
wand.

12.   Never make adjustments on machine while in op-

eration.

13.  Be certain all quick coupler fittings are secured 

before using pressure washer.

WARNING: High pressure de-
veloped by these machines will 
cause personal injury or equip-
ment damage. Keep clear of noz-
zle. Use caution when operating. 
Do not direct discharge stream 
at people, or severe injury or 
death will result. 

WARNING: Protect machine from 
freezing.

14.  To keep machine in best  

 operating conditions, it is  
  important you protect machine  
  from freezing. Failure to protect  
 m a c h i n e   f r o m   f r e e z i n g 

 

  could cause malfunction of the  
 machine and result in death, 

serious bodily injury, and/or property damage. Fol-
low storage instructions specified in this manual.

15.   Inlet water must be clean fresh water and no hotter 

than 90°F.

WARNING: Risk of asphyxiation. 
Use this product only in a well 
ventilated area. 

 

16. Running this product in-

doors can result in death due 
to carbon monoxide, a poison 
gas you cannot see or smell. 
Never operate indoors, even if 
windows and doors are open. 
Only use outdoor and far away 

from windows, doors, and openings or vents.

17.  Manufacturer will not be liable for any changes 

made to our standard machines or any components 
not purchased from us.

 18.  The best insurance against an accident is precau-

tion and knowledge of the machine.

WARNING

RISK OF INJURY FROM 

FALLS WHEN USING 

LADDER.

WARNING: Be extremely careful 

when using a ladder, scaffolding 
or any other relatively unstable 
location. The cleaning area 
should have adequate slopes 
and drainage to reduce the pos-
sibility of a fall due to slippery 
surfaces.

 

IMPORTANT SAFETY INFORMATION

RISK OF INJECTION 
OR SEVERE INJURY 

TO PERSONS. KEEP 

CLEAR OF NOZZLE.

WARNING

WARNING

PROTECT FROM 

FREEZING

WARNING

RISK OF 

ASPHYXIATION. USE 

THIS PRODUCT ONLY IN 

A WELL 

VENTILATED AREA.

Summary of Contents for HD 5/30 G

Page 1: ...9 808 130 0 E 03 21 High Pressure Cleaner Combustion engine Cold Water Register your product www kaercher com welcome English 3 Espa ol 34 Fran ais 67...

Page 2: ...MODELS 1 107 370 0 HD 5 30 G 1 107 371 0 HD 6 30 G 1 107 372 0 HD 8 35 G 1 107 373 0 HD 3 4 30 D...

Page 3: ...keep in a safe place for future reference Manual Operator High Flow 9 808 130 0 Important Safety Information 4 6 Component Identification 7 Assembly Instructions 8 Operating Instructions 9 10 Installa...

Page 4: ...oughly Failure to follow instructions could cause malfunction of the machine and result in death seri ous bodily injury and or property damage 2 Know how to stop the machine and bleed pressure quickl...

Page 5: ...CK HOLD WITH BOTH HANDS WARNING WARNING Grip cleaning wand securely with both hands before starting Failure to do this could result in injury from a whipping wand 12 Never make adjustments on machine...

Page 6: ...njury may result 23 Before disconnecting discharge hose from water outlet open the spray gun to relieve pressure 24 Do not overreach or stand on unstable support Keep good footing and balance at all t...

Page 7: ...ded with machine Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pump Protector Cycles fresh cool water through...

Page 8: ...o pump water inlet CAU TION Do not run the pump without water or pump damage will result STEP 8 Place battery in battery box Use a 12 V battery with a minimum capacity of 24AH STEP 9 To reduce the pos...

Page 9: ...off engine IMPORTANT Do not run engine with high or low oil levels as this will cause engine damage STEP 4 Connect garden hose to the cold water source and turn water on completely Never use hot wate...

Page 10: ...achine NOTE For a more gentle rinse select the white 40 or green 25 nozzle To scour the surface select the yellow 15 nozzle To apply detergent select the black nozzle NOZZLES Safety Latch OPERATING IN...

Page 11: ...and a timer If your machine is 5 GPM or less and the bucket fills in less than a minute you have ad equate supply Some water supply systems are affected by things like washing machines livestock water...

Page 12: ...e cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6...

Page 13: ...he pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve...

Page 14: ...ects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE For Models HD 5 30 G HD 6 30 G HD 8 35 G HD 3 4 30 D T...

Page 15: ...in freezing temperatures Thaw out machine completely including hose spray gun and wand Worn inlet or discharge valves Replace with valve kit Obstruction in spray nozzle Remove obstruction Leaking pre...

Page 16: ...n until engine runs smoothly WATER DRIPPING FROM UNDER PUMP Piston packing worn Call local distributor O Ring plunger retainer worn Call local distributor Cracked piston Call local distributor OIL DRI...

Page 17: ...igger gun until a steady flow of water emerges through nozzle Date Pump Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Engine Oil Changed Month Day Year Estimated Oper...

Page 18: ...506 Green 1 8 712 364 0 Nozzle SAQCMEG 4006 White 1 8 712 398 0 Nozzle kpl QCEM 6540 Mess CHEM 1 Quick Connect Nozzle Kit 7 0 HD 6 30 G 8 712 370 0 Nozzle SAQCMEG 1507 Yellow 1 8 712 371 0 Nozzle SAQC...

Page 19: ...0 Coupler 3 8 plug female steel zinc all models 1 6 9 802 216 0 Injector Chem 0 083 HD 5 30 G HD 3 4 30 D 1 8 757 724 0 Injector Chem Non Adj 2 3 5 9GPM HD 6 30 G HD 8 35 G 1 7 6 388 216 0 Hose DN 5 H...

Page 20: ...Holder HF 1 7 9 197 003 0 3 8 16 NE Nylon Insert L N ZC 5UM White 8 8 9 802 782 0 Collar 5 8 Bore Shaft 3010 4 9 8 757 432 0 Bolt 1 4 20 x 3 4 Carriage ST CL5 ZNPLT 8 10 9 197 010 0 1 4 20 Nylon Inser...

Page 21: ...F No Throttle HD 8 35 G 1 8 757 350 0 Engine Honda GX690RHTXF5 662650 HD 5 30G and HD 6 30 G 1 8 757 268 0 Engine Kohler KD440 9008 HD 3 4 30 D 1 5 8 755 187 0 Grommet Rubber 5 6 8 757 433 0 Bolt 1 4...

Page 22: ...X 1 16 Black FT 4 1 PCS 23 9 802 071 0 Trim 750 B2 X 1 16 Black FT 2 5 8 3 PCS 24 9 802 071 0 Trim 750 B2 X 1 16 Black FT 11 15 16 1 PCS 25 8 929 229 0 Assembly Brake High Flow 1 26 8 753 065 0 Clamp...

Page 23: ...Bushing H X 25MM HD 5 30 G HD 6 30 G and HD 8 35 G 1 5 9 198 004 0 3 8 USS F W Zinc 11 6 8 929 108 0 Guard Rivnut 1 8 929 110 0 Guard Rivnut Diesel 1 7 Pump Assy See exploded page 8 8 928 633 0 Front...

Page 24: ...5 G 3 9 802 420 0 Belt BX 43 HD 5 30 G and HD 6 30 G 2 8 715 702 0 Belt BX 41 HD 3 4 30 D 2 20 8 932 993 0 Cushion Pump Thin 3 8 932 993 0 Cushion Pump Thin HD 3 4 30 D 4 21 8 928 695 0 Slider Base Lo...

Page 25: ...Manual Operator High Flow 9 808 130 0 25 PRESSURE WASHER OPERATOR S MANUAL FUEL TANK AND HANDLE EXPLODED VIEW 13 9 14 10 11 15 12 21 22 18 19 20 6 5 4 3 1 2 7 12 11 8 16 17...

Page 26: ...1 4 20 X 3 4 Carriage ST CL5 ZNPLT 13 8 757 432 0 Bolt 1 4 20 X 3 4 Carriage ST CL5 ZNPLT model HD 3 4 30 D 11 12 9 197 010 0 1 4 20 Nylon Insert Lock Nut With Flange 13 9 197 010 0 1 4 20 Nylon Inser...

Page 27: ...ction 1 4 9 800 049 0 Label Manufacturer s Cleaning Solution 1 5 9 800 001 0 Label This Tank For Gas Only HD 5 30 G HD 6 30 G and HD 8 35 G 1 8 932 960 0 Label Diesel Black On Yellow HD 3 4 30 G 1 6 8...

Page 28: ...8 757 549 0 Pump protector 1 2 140 1 8 9 802 151 0 Swivel 1 2 BARB x 1 2 JIC FEM Brass 4 9 8 757 193 0 Adapter 1 2 F NPTF x 1 2 M NPTF Brass 1 10 9 802 259 0 Hose 1 2 Push On FT 9 5 11 8 757 262 0 El...

Page 29: ...JIC Fem Brass 4 5 9 802 126 0 Plug 1 2 JIC Flare 639F 8 1 6 8 757 262 0 Elbow brass 1 2 SAE M x 3 8 NPTF M 2 7 9 802 259 0 Hose 1 2 Push On FT 12 8 8 757 341 0 Coupler steel zinc 3 8 plug male w slnt...

Page 30: ...8 0 Cooper Washer 3 8 1 18 8 707 262 0 Brass Plug 3 8 1 5 7 12 12 23 24 25 26 27 28 29 30 27 31 26 32 33 24 23 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 2 3 4 6 8 9 10 13 14 15 16 17 18 19 20 21 22...

Page 31: ...BER OF CYLINDERS KIT WILL SERVICE 3 1 1 6 3 ITEM PART NO DESCRIPTION QTY 36 8 753 819 0 Plunger 18mm 3 37 8 752 823 0 Copper Spacer 3 38 See Kit Below Plunger Rod 3 39 8 752 822 0 Connecting Rod Pin 3...

Page 32: ...1 9 9 803 286 0 Washer Copper 3 4 1 10 8 752 831 0 Manifold Housing 22 20 1 11 8 752 836 0 O Ring 2 62 x 21 89 6 12 See Kits Below Valve Assembly 6 13 9 803 287 0 O Ring 3 53 x 25 80 134 6 14 8 752 85...

Page 33: ...52 07 1 44 8 752 826 0 Crankase Cover 1 45 9 803 906 0 O Ring 1 78 x 14 00 1 46 8 707 262 0 Brass Plug G3 8 1 47 9 803 202 0 Sight Glass G3 4 1 48 8 752 824 0 Cover Screw 5 Available in Kit See Below...

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