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Manual Operator High Flow    9.808-130.0

11

 PRESSURE W

ASHER

 

 

OPERA

TOR’S MANU

AL

  

INSTALLATION

MAINTENANCE

If the pressure washer is to be used in an enclosed area, 
a flue must be installed to vent engine exhaust to the 
outside atmosphere. Poor draft will cause the pressure 
washer not operate properly.  

When selecting the location for installation, beware of 
poorly ventilated locations or areas where exhaust fans 
may cause an insufficient supply of oxygen. 

Proper combustion can only be obtained when there is 
a sufficient supply of oxygen  available for the amount of 
fuel being burned. If it is necessary to install the machine 
in a poorly ventilated area, outside fresh air will have to 
be supplied to the machine. 

Locate the pressure washer so that the flue will be as 
straight as possible and protrude through the roof at a 
proper height and location to provide adequate draft.  

This oil fired pressure washer must have a draft regu-
lator installed in the flue (available from most heating 
contractors). A draft regulator will permit proper upward 
flow of exhaust flue gases.

WATER SUPPLY

Your water supply must provide water to the equipment 
that exceeds the Gallon Per Minute (GPM) rate of your 
machine. You can check your GPM by using a 5 gallon 
bucket and a timer. If your machine is 5 GPM or less 
and the bucket fills in less than a minute you have ad-
equate supply. Some water supply systems are affected 
by things like washing machines, livestock watering 
systems and flushing of toilets. Be sure the supply is 
still adequate when these operations are taking place. 
The water temperature cannon exceed 145 Degrees 
Fahrenheit on the standard models and 180 degrees 
Fahrenheit on the high temperature models and the 
pressure should not exceed 60 PSI. Failure to secure 
adequate water supply to your commercial pressure 
washer will result in pump damage. 

¡DO NOT RUN PUMP DRY!

PUMP

DO NOT:

 

1. Pump acids.

 

2. Fail to winterize in freezing temperatures.

 

3. Allow pump to run dry.

 

4. Allow machine to run with trigger gun closed for

 

more than 3 minutes at any one time or damage  

 

to pump may occur.

BEFORE STARTING

Connect the water supply hose to the water inlet (stan-
dard garden hose connector). The water faucet and 
supply hose must be capable of providing (GPM) rate 
of your machine.

DO:

 

1. Use a water softener on the water system if  

 

known to be high in mineral content.

 

2. Use only high quality detergents and follow  

 

manufacturer's mix recommendations.

 

3. Immediately after using detergent solutions the  

 

system should be flushed thoroughly with clear  

 water.

 

4. Clean strainer screen on detergent line  

 

 periodically.

Recommendation to lift the machine.

Do not lift the machine. Refer to image. Can cause 
damage to the gas tank.

Summary of Contents for HD 5/30 G

Page 1: ...9 808 130 0 E 03 21 High Pressure Cleaner Combustion engine Cold Water Register your product www kaercher com welcome English 3 Espa ol 34 Fran ais 67...

Page 2: ...MODELS 1 107 370 0 HD 5 30 G 1 107 371 0 HD 6 30 G 1 107 372 0 HD 8 35 G 1 107 373 0 HD 3 4 30 D...

Page 3: ...keep in a safe place for future reference Manual Operator High Flow 9 808 130 0 Important Safety Information 4 6 Component Identification 7 Assembly Instructions 8 Operating Instructions 9 10 Installa...

Page 4: ...oughly Failure to follow instructions could cause malfunction of the machine and result in death seri ous bodily injury and or property damage 2 Know how to stop the machine and bleed pressure quickl...

Page 5: ...CK HOLD WITH BOTH HANDS WARNING WARNING Grip cleaning wand securely with both hands before starting Failure to do this could result in injury from a whipping wand 12 Never make adjustments on machine...

Page 6: ...njury may result 23 Before disconnecting discharge hose from water outlet open the spray gun to relieve pressure 24 Do not overreach or stand on unstable support Keep good footing and balance at all t...

Page 7: ...ded with machine Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pump Protector Cycles fresh cool water through...

Page 8: ...o pump water inlet CAU TION Do not run the pump without water or pump damage will result STEP 8 Place battery in battery box Use a 12 V battery with a minimum capacity of 24AH STEP 9 To reduce the pos...

Page 9: ...off engine IMPORTANT Do not run engine with high or low oil levels as this will cause engine damage STEP 4 Connect garden hose to the cold water source and turn water on completely Never use hot wate...

Page 10: ...achine NOTE For a more gentle rinse select the white 40 or green 25 nozzle To scour the surface select the yellow 15 nozzle To apply detergent select the black nozzle NOZZLES Safety Latch OPERATING IN...

Page 11: ...and a timer If your machine is 5 GPM or less and the bucket fills in less than a minute you have ad equate supply Some water supply systems are affected by things like washing machines livestock water...

Page 12: ...e cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6...

Page 13: ...he pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve...

Page 14: ...ects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE For Models HD 5 30 G HD 6 30 G HD 8 35 G HD 3 4 30 D T...

Page 15: ...in freezing temperatures Thaw out machine completely including hose spray gun and wand Worn inlet or discharge valves Replace with valve kit Obstruction in spray nozzle Remove obstruction Leaking pre...

Page 16: ...n until engine runs smoothly WATER DRIPPING FROM UNDER PUMP Piston packing worn Call local distributor O Ring plunger retainer worn Call local distributor Cracked piston Call local distributor OIL DRI...

Page 17: ...igger gun until a steady flow of water emerges through nozzle Date Pump Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Engine Oil Changed Month Day Year Estimated Oper...

Page 18: ...506 Green 1 8 712 364 0 Nozzle SAQCMEG 4006 White 1 8 712 398 0 Nozzle kpl QCEM 6540 Mess CHEM 1 Quick Connect Nozzle Kit 7 0 HD 6 30 G 8 712 370 0 Nozzle SAQCMEG 1507 Yellow 1 8 712 371 0 Nozzle SAQC...

Page 19: ...0 Coupler 3 8 plug female steel zinc all models 1 6 9 802 216 0 Injector Chem 0 083 HD 5 30 G HD 3 4 30 D 1 8 757 724 0 Injector Chem Non Adj 2 3 5 9GPM HD 6 30 G HD 8 35 G 1 7 6 388 216 0 Hose DN 5 H...

Page 20: ...Holder HF 1 7 9 197 003 0 3 8 16 NE Nylon Insert L N ZC 5UM White 8 8 9 802 782 0 Collar 5 8 Bore Shaft 3010 4 9 8 757 432 0 Bolt 1 4 20 x 3 4 Carriage ST CL5 ZNPLT 8 10 9 197 010 0 1 4 20 Nylon Inser...

Page 21: ...F No Throttle HD 8 35 G 1 8 757 350 0 Engine Honda GX690RHTXF5 662650 HD 5 30G and HD 6 30 G 1 8 757 268 0 Engine Kohler KD440 9008 HD 3 4 30 D 1 5 8 755 187 0 Grommet Rubber 5 6 8 757 433 0 Bolt 1 4...

Page 22: ...X 1 16 Black FT 4 1 PCS 23 9 802 071 0 Trim 750 B2 X 1 16 Black FT 2 5 8 3 PCS 24 9 802 071 0 Trim 750 B2 X 1 16 Black FT 11 15 16 1 PCS 25 8 929 229 0 Assembly Brake High Flow 1 26 8 753 065 0 Clamp...

Page 23: ...Bushing H X 25MM HD 5 30 G HD 6 30 G and HD 8 35 G 1 5 9 198 004 0 3 8 USS F W Zinc 11 6 8 929 108 0 Guard Rivnut 1 8 929 110 0 Guard Rivnut Diesel 1 7 Pump Assy See exploded page 8 8 928 633 0 Front...

Page 24: ...5 G 3 9 802 420 0 Belt BX 43 HD 5 30 G and HD 6 30 G 2 8 715 702 0 Belt BX 41 HD 3 4 30 D 2 20 8 932 993 0 Cushion Pump Thin 3 8 932 993 0 Cushion Pump Thin HD 3 4 30 D 4 21 8 928 695 0 Slider Base Lo...

Page 25: ...Manual Operator High Flow 9 808 130 0 25 PRESSURE WASHER OPERATOR S MANUAL FUEL TANK AND HANDLE EXPLODED VIEW 13 9 14 10 11 15 12 21 22 18 19 20 6 5 4 3 1 2 7 12 11 8 16 17...

Page 26: ...1 4 20 X 3 4 Carriage ST CL5 ZNPLT 13 8 757 432 0 Bolt 1 4 20 X 3 4 Carriage ST CL5 ZNPLT model HD 3 4 30 D 11 12 9 197 010 0 1 4 20 Nylon Insert Lock Nut With Flange 13 9 197 010 0 1 4 20 Nylon Inser...

Page 27: ...ction 1 4 9 800 049 0 Label Manufacturer s Cleaning Solution 1 5 9 800 001 0 Label This Tank For Gas Only HD 5 30 G HD 6 30 G and HD 8 35 G 1 8 932 960 0 Label Diesel Black On Yellow HD 3 4 30 G 1 6 8...

Page 28: ...8 757 549 0 Pump protector 1 2 140 1 8 9 802 151 0 Swivel 1 2 BARB x 1 2 JIC FEM Brass 4 9 8 757 193 0 Adapter 1 2 F NPTF x 1 2 M NPTF Brass 1 10 9 802 259 0 Hose 1 2 Push On FT 9 5 11 8 757 262 0 El...

Page 29: ...JIC Fem Brass 4 5 9 802 126 0 Plug 1 2 JIC Flare 639F 8 1 6 8 757 262 0 Elbow brass 1 2 SAE M x 3 8 NPTF M 2 7 9 802 259 0 Hose 1 2 Push On FT 12 8 8 757 341 0 Coupler steel zinc 3 8 plug male w slnt...

Page 30: ...8 0 Cooper Washer 3 8 1 18 8 707 262 0 Brass Plug 3 8 1 5 7 12 12 23 24 25 26 27 28 29 30 27 31 26 32 33 24 23 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 2 3 4 6 8 9 10 13 14 15 16 17 18 19 20 21 22...

Page 31: ...BER OF CYLINDERS KIT WILL SERVICE 3 1 1 6 3 ITEM PART NO DESCRIPTION QTY 36 8 753 819 0 Plunger 18mm 3 37 8 752 823 0 Copper Spacer 3 38 See Kit Below Plunger Rod 3 39 8 752 822 0 Connecting Rod Pin 3...

Page 32: ...1 9 9 803 286 0 Washer Copper 3 4 1 10 8 752 831 0 Manifold Housing 22 20 1 11 8 752 836 0 O Ring 2 62 x 21 89 6 12 See Kits Below Valve Assembly 6 13 9 803 287 0 O Ring 3 53 x 25 80 134 6 14 8 752 85...

Page 33: ...52 07 1 44 8 752 826 0 Crankase Cover 1 45 9 803 906 0 O Ring 1 78 x 14 00 1 46 8 707 262 0 Brass Plug G3 8 1 47 9 803 202 0 Sight Glass G3 4 1 48 8 752 824 0 Cover Screw 5 Available in Kit See Below...

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