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Kanomax Gasmaster 2710, User Manual

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Kanomax Gasmaster 2710 User Manual Download Page 21

 

 

6. 

Calibration of Sensor Heads 

Sensor heads can be calibrated in two ways: 

1.  Via replacement. Return your sensor head to Kanomax and purchase a replacement sensor 

with a multi-point calibration and new calibration certificate.  

2.  Manual calibration. The easy calibration procedure is outlined below. Kanomax supplies a 

Calibration Accessory (R42) to facilitate humidity control and delivery of calibration gas to the 

sensor head.   

 

6.1.  Calibration Procedure 

In order to calibrate successfully the following equipment is needed:  

•

 

R42 Calibration Accessory 

•

 

Inert tubing (Regulator to gas inlet) See table for gas/material compatibility 

•

 

0.5 LPM constant flow regulator (eg Calgaz regulator model 715, flow rate 0.5 LPM) 

•

 

Span gas in air cylinder    

•

 

Zero grade air cylinder 

 

1. 

Charge R42 Calibration Gas Accessory with 5g of water with water syringe via water inlet.   

2. 

Fit cylinder and regulator to R42 gas inlet via tubing and Luer attachment.  

3. 

Place warmed up Kanomax  sensor head in R42 outlet as shown below. The  Kanomax  sensor 

head is now ready for zero or span calibration. 

Note: The inlet of the sensor head should be inserted into the outlet of the R42 (the inlet of the 

sensor head has a mesh cover) 

Note: The MS1 and MS2 multi-sensor heads require that the sensor head be inserted in 

different positions depending on the sensors being calibrated. 

 

 

 

 

 

Use this orientation for calibrating PID and CO2       Use this orientation for calibrating CO 

Page | 21 

Kanomax Gasmaster User Guide 

MRK-D-0002 V3 

 

Summary of Contents for Gasmaster 2710

Page 1: ... Inc 219 US Highway 206 Andover NJ 07821 Phone 973 786 6386 Fax 973 786 7586 Web www kanomax usa com E mail info kanomax usa com Kanomax Gasmaster 2710 V1 X 2750 V1 X User Guide V 1 0 Kanomax Gasmaster User Guide ...

Page 2: ...age Measurement Cycle 10 3 4 3 Calibration 11 3 4 4 Mute Key 11 3 4 5 Location ID Model 2750 11 3 4 6 Monitor ID Model 2750 11 3 4 7 Output Sensor Model 2750 12 3 4 8 Alarm Points Model 2750 12 3 4 9 Control Points Model 2750 13 3 4 10 Clock Setup Model 2750 13 3 4 11 Logging Setup Model 2750 13 4 Kanomax Gasmaster Monitor Software Model 2750 14 4 1 Set Up 14 4 1 1 Connect 15 4 1 2 Configuration 1...

Page 3: ... gases 25 6 5 3 Toxicity 25 7 Specifications 27 7 1 Diagrams 28 7 2 Optional Extra Handheld Enclosure 29 7 2 1 Specifications 29 7 2 2 Replacing the Sensor Head 29 7 2 3 Removing the Monitor 30 8 Troubleshooting 30 8 1 Sensor Failure 32 8 2 Technical Support 33 9 Guidelines on How to Measure Ozone 34 10 Care and Maintenance 35 10 1 Disposal Recycling 35 11 Appendix 36 11 1 Copyright 36 11 2 Softwa...

Page 4: ...r Monitor base USB to monitor cable Lithium Smart Charger Battery pack 11 1V Lithium Polymer User manual Note 1 The data logging software for the Model 2750 can be found at http www kanomax usa com iaq gasmaster gasmaster html Please check that all these components have been supplied and contact your distributor or Kanomax at info kanomax usa com if any of the components are missing Replacement ba...

Page 5: ...itor Note The NiMH batteries have a green casing the Lithium batteries have a blue casing 2 1 2 Removal 1 Remove the battery cover from the monitor 2 Insert your thumb under the top left hand side of the battery pack and carefully lever the battery pack out from the retaining clips 3 Unclip the connector from the monitor and remove 2 1 3 Charging Ni MH Batteries The life of the battery will be aff...

Page 6: ... fully charge Lithium versions show Lithium Battery on the initial monitor start up screen The battery can be charged with the sensor head installed or removed from the base Remember to switch off the monitor before removing the sensor head The Lithium Smart Charger displays a red LED light when charging and a green LED light when the battery is charged when monitor is off Note The unit can be cha...

Page 7: ... within 24hrs The warm up period can be reduced by subjecting the sensor to elevated ozone levels for a short period For example 0 1 ppm of ozone for 5 minutes typically reduces the warm up time to 30 minutes Note Do not remove the sensor head while the monitor is switched on This may damage the unit If the sensor head is removed under these conditions without AC DC adapter connected the unit will...

Page 8: ...or Ensure monitor is turned off before connecting the sensor Note The monitor will still operate with only the temperature and RH sensor connected 3 Operation The following instructions detail the operation and set up of the monitor 3 1 Model 2710 Display 3 2 Model 2750 Display Enter Power button Scroll button USB to Monitor Cable Two Way Adaptor Cable Temperature Relative Humidity Sensor Page 8 K...

Page 9: ...ers can be shown on the screen at one time To turn the monitor off Press and hold the power button for 2 seconds until the monitor beeps The display will now be blank and operation of the monitor will cease To activate standby mode With the monitor on press the power button once This will stop operation of the monitor however the sensor will be kept warm This mode is used to conserve power between...

Page 10: ...oll along the screen Note Only three parameters will be shown on the screen at one time In the Model 2750 the MAX MIN AV cycle can also be initiated from the main display by holding down the scroll down button for 2 seconds until the unit beeps Hold down the scroll down button again for 2 seconds to stop the measurement cycle When the MAX MIN AV cycle is initiated the display should read as seen b...

Page 11: ...oll down in the set up menu and select MUTE KEY Found under MONITOR SETUP in the Model 2750 Press the enter key to silence the audible feedback beeps the word muted will appear next to MUTE KEY On the Model 2710 if the device is turned off the mute settings will be returned to the default state and will have to be reset when the monitor is restarted 3 4 5 Location ID Model 2750 To select the locat...

Page 12: ...larm points can be found under MONITOR SETUP scroll down in the monitor set up menu and select ALARM POINTS Once the alarm set up menu has been entered ALARM HI will display Press the scroll up and scroll down buttons to select the correct concentration Press enter to confirm the change Once the high alarm has been set ALARM LO will display Press the scroll up and scroll down buttons to select the...

Page 13: ...nder MONITOR SETUP scroll down in the monitor set up menu and select CLOCK SETUP To change the hours press the scroll up and scroll down buttons until correct time is recorded Press enter to confirm and adjust the minutes using the scroll up and scroll down buttons Repeat to adjust the seconds month day and year Note The clock is a 24 hour clock 3 4 11 Logging Setup Model 2750 To enter scroll down...

Page 14: ...ed When data logging is initiated a triangle will appear on the main display screen The triangle is an indication that data logging is active and is also used as an indication of the presence of data as described below An empty triangle indicates that no data is stored A filling triangle indicates that some data is stored in the memory The triangle will fill up in 10 increments A full triangle ind...

Page 15: ...This can be done on the monitor Section 4 4 6 or via the PC by using the Update Clock button in the configuration menu Note If the temperature and humidity sensor is connected an option to select temperature unit will appear 4 2 Data Logging The Model 2750 monitor can log up to 8188 data points divided by the number of sensors being logged For example if a triple sensor is connected it will log 81...

Page 16: ...hs While logging directly to a PC the Real Time View Graph or the Logged Data Graph can be accessed via the Data menu on the menu bar Note If a multi sensor is plugged in each parameter will been shown in individual tabs 1 The graphs can be configured by clicking Data Graph Default Style or by right clicking on the graph and selecting Graph Style 2 Right click on the graphs to save or print the gr...

Page 17: ...le name Click Save to export the data 2 The data can be deleted by clicking the Delete button on the logged data table view This will delete the individual data points shown in the logged data table from the database 4 2 5 Data Analysis The Daily View is a summary for each day from midnight to midnight of the Minimum Maximum and Average readings over the 24 hour period Click Data Daily Analysis to...

Page 18: ... database it is important that any existing data logging function is not interrupted Do not view archived data on the same PC being used for data logging the current data in the database will be lost unless it has been zipped 5 External Control Wiring Model 2750 The pin numbers for the external output connector are numbered from 1 to 6 Pin 1 is the closest pin to the power jack The pin designation...

Page 19: ...gh alarm This feature will only operate while powered by the AC adaptor High gas level alarm Note Failure to insert a circuit protection diode shown as above will result in damage to the monitor if a voltage spike is created by the relay 5 2 Wiring for Control The control pin can be wired to supply control of a gas concentration between upper and lower concentration limits The upper and lower limi...

Page 20: ...rement of the selected output sensor The voltage out spans the specified gas sensor concentration ranges For example With the low concentration ozone sensor head 0 V represents 0 ppm ozone and 5 V represents 0 Model 2750 ppm ozone Note The ultra low ozone sensor is a special case 1 5V represents 0 150ppm ozone in this case Note Wire between pins 2 6 See Section 7 1 for output status conditions Pag...

Page 21: ...stant flow regulator eg Calgaz regulator model 715 flow rate 0 5 LPM Span gas in air cylinder Zero grade air cylinder 1 Charge R42 Calibration Gas Accessory with 5g of water with water syringe via water inlet 2 Fit cylinder and regulator to R42 gas inlet via tubing and Luer attachment 3 Place warmed up Kanomax sensor head in R42 outlet as shown below The Kanomax sensor head is now ready for zero o...

Page 22: ...on to YES then press enter The word Zeroing appears and the zero routine will run for up to ten minutes depending on the gas sensor installed and then beep to indicate completion o Multi gas sensor heads and T RH probe Press enter to bring up the OFFSET for the Sensor head Use the scroll buttons to change the OFFSET and enter button to accept Calculate the new OFFSET using the equation below New O...

Page 23: ...n a balance of air The R42 cannot be used for the calibration of NH3 due a material incompatibility Contact Kanomax for advice on calibrating NH3 sensor heads Contact Kanomax for information regarding PERC calibration Kanomax Sensor Head Suggested span point 80 Full Scale in a balance of air Tubing material for gas calibration Carbon Monoxide 0 25 ppm 20 Tygon R 3606 Carbon Monoxide 0 100 ppm 80 T...

Page 24: ...t necessary to wait for the monitor to warm up before performing a bump test nor is it necessary to wait for the monitor readings to stabilize to confirm a successful bump test Turn on the monitor and place it at the outlet of the R42 you will need to wait three minutes before readings will be displayed on the monitor Turn on the span gas and observe the sensor reading the reading should quickly e...

Page 25: ...imit LEL is the lowest concentration of gas at which combustion will be sustained in air if an ignition source spark or flame is present The LELs for the gases used for calibrating Kanomax sensor heads are all significantly above the calibration span points so this risk is low It is important however that the LEL be known for the gas being employed and that suitable precautions be taken to further...

Page 26: ... N A 50 000 Ozone 5 0 1 0 3 N A PERC N A N A N A N A Sulphur Dioxide 100 2 5 N A Isobutylene N A N A N A 18 000 IDLH Immediately Dangerous to Life or Health PEL Permissible exposure limit usually based upon a time weighted 8 hour average STEL Short term exposure limit 1 hour average LEL Lower explosion limit Source http www cdc gov niosh idlh intridl4 html 21 06 2013 always check for latest inform...

Page 27: ...onditions Temperature 5 o C to 45 o C Humidity 0 to 95 non condensing Enclosure material and rating PC and ABS IP20 and NEMA 1 equivalent Audible Alarm MODEL 2750 Low alarm high alarm External transistor outputs for alarms control MODEL 2750 12 VDC or switch to GND 150 mA max Analogue output MODEL 2750 0 5V Digital interface MODEL 2750 RS232 with USB converter Data logging capacity MODEL 2750 8188...

Page 28: ...7 1 Diagrams Page 28 Kanomax Gasmaster User Guide MRK D 0002 V3 ...

Page 29: ...y calibrated to take into account the longer flow path Sensor heads fitted to this product must be the Type 2 sensor heads that are capable of operating with the longer flow path 7 2 1 Specifications Dimensions Height including cable gland 283 mm Width 180 mm Depth 90 mm Materials Fibre glass reinforced polycarbonate base Polycarbonate lid Mounting Screw fixture Operating temperature 35 C to 120 C...

Page 30: ...o the four lid screws at each corner using a flat headed screw driver and remove the lid 2 Loosen the lock nuts on either end of the sensor head 3 Depress the blue plastic clips on either side of the monitor unit and then lift the monitor up 4 This will expose the rechargeable battery and also allow the mounting screws holding the blue battery cover to be accessed 5 Carefully disconnect the monito...

Page 31: ...n normal Interfering gas present Sensor zero drift Sensor damaged Move sensor to clean air and check reading is zero or close to zero Move sensor to clean air and check reading is zero or close to zero ZERO CAL sensor zero grade air using R42 Replace sensor Reading higher than expected in the presence of sensor gas Sensor correct Interfering gas present Sensor calibration lost Check calibration of...

Page 32: ...rmine if this reduces the instability If this solves the problem then isolate the power on PC External alarm and control doesn t work correctly Model 2750 units only Incorrect RJ12 pins used No diode across external relay coil Diode polarity incorrect Check pins and wire correctly Fit diode across external relay coil Fit diode correctly USB communications unstable MODEL 2750 only Connections broke...

Page 33: ...lure 5 V Open Closed Closed 9999 Sensor Aging Fault Valid gas reading sensor aging Reading proportional to gas reading As set by user As set by user As set by user Valid gad reading Communications Failure SENSOR NOT CONNECTED or N C or turn off when use Ni MH battery only 0 V Open Open Open No output Sensor Standby Standby symbol 0 V Open Open Open No output 8 2 Technical Support Technical informa...

Page 34: ...een designed to measure the ambient concentration of ozone The controller must not be placed directly in an ozone stream For indoor local area monitoring attach the controller to an inert surface with the inlet unobstructed For leak detection mount the unit near the ozone equipment Ensure that the controller is protected from excessive water splashing dust vibration excessive heat or cold high con...

Page 35: ...densation that can damage the electronics Do not attempt to open Non expert handling of the device may cause damage Do not drop knock or shake as this could lead to internal damage Do not use harsh chemicals cleaning solvents or strong detergents for cleaning Wipe with a soft cloth slightly dampened with a mild soap and water solution In order to maintain measurement accuracy Kanomax recommends th...

Page 36: ...aw it at any time without prior notice The availability of particular products may vary by region Please check with the Kanomax dealer nearest to you 11 2 Software License The Model 2750 monitor comes supplied with Kanomax data logging software Kanomax will retain ownership of all intellectual property in the Software The buyer acknowledges that they are granted a perpetual non exclusive non trans...

Page 37: ...and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the u...

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