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Page 2 

 

CONTENTS 

 

Page No: 

 

KANE975 OVERVIEW 

4 

INSTRUMENT FEATURES AND KEYPAD 

5 

KEYPAD BUTTONS 

6 

INSTRUMENT LAYOUT 

7-8 

BATTERIES 

9 

BATTERY TYPE 

9 

REPLACING BATTIERES 

9 

TIME AND DATE 

9 

CHARGING NIMH BATTERIES 

9 

BATTERY DISPOSAL 

10 

GENERAL SAFETY 

11 

FIRST TIME USE 

12 

MENU LIST 

12 

GENERAL OPERATING PRINCIPLE 

13 

STATUS 

13 

STATUS PAGE 1 

13 

STATUS PAGE 2 

13 

STATUS PAGE 3 

13 

MENU SETTING AND SETUP 

14 

ANALYSER UNITS 

15 

ALARMS 

15 

SCREEN 

16 

REPORTS 

16 

TRENDS 

17 

TRENDS SETUP 

17 

SERVICE 

18 

MANUAL AIR ZERO 

18 

MANUAL PRS ZERO 

18 

USING THE ANALYSER 

19 

EVERY TIME YOU USE THE ANALYSER 

19 

AUTOMATIC CALIBRATION 

19 

MAIN DISPLAYS 

20 

LOGGING DATA 

21 

PRINTING DATA 

21 

SAMPLING THE FLUE GAS 

22 

TAKING A PRESSURE READING 

23 

TAKING A FLOW READING 

23 

Summary of Contents for KANE975

Page 1: ...KANE975 Industrial Flue Gas Analyser Stock No MAN00002 Rev 1 00520 May 2020 Kane International Ltd ...

Page 2: ...ENU LIST 12 GENERAL OPERATING PRINCIPLE 13 STATUS 13 STATUS PAGE 1 13 STATUS PAGE 2 13 STATUS PAGE 3 13 MENU SETTING AND SETUP 14 ANALYSER UNITS 15 ALARMS 15 SCREEN 16 REPORTS 16 TRENDS 17 TRENDS SETUP 17 SERVICE 18 MANUAL AIR ZERO 18 MANUAL PRS ZERO 18 USING THE ANALYSER 19 EVERY TIME YOU USE THE ANALYSER 19 AUTOMATIC CALIBRATION 19 MAIN DISPLAYS 20 LOGGING DATA 21 PRINTING DATA 21 SAMPLING THE F...

Page 3: ...RTS 29 MAINTENANCE 30 EMPTYING AND CLEANING THE INTEGRAL WATER TRAP 30 EMPTY THE WATER TRAP 30 CHANGING THE PARTICLE FILTER 30 31 NOX CALCULATION 31 PROBLEM SOLVING 31 KANE DASHBOARD 32 36 ONLINE BOOKING PROCEDURE 34 36 ANALYSER ANNUAL SERVICE AND RECIRTIFY 37 SERVICE CALIBRATE RECIRTIFY 37 39 RETURNING YOUR ANALYSER TO KANE 39 PACKING YOUR ANALYSER 39 WHEN WE RECEIVE YOUR ANALYSER 39 WHERE TO SEN...

Page 4: ...ferential pressure measurement It is fitted with KANE wireless as standard for operation with the KANE Live Android application further enhancing the user experience As with all advanced KANE analysers the KANE975 supports the KANE IR printer as standard The full colour graphical display provides the user with clear information and an intuitive user interface enables simple operation The KANE975 a...

Page 5: ...Page 5 INSTRUMENT FEATURES AND KEYPAD ...

Page 6: ...Page 6 KEYPAD BUTTONS Icon Description ON OFF PLAY PAUSE PRINT F1 HOME STORE F2 UP DOWN BACK CANCEL OK ENTER ...

Page 7: ...Page 7 INSTRUMENT LAYOUT ...

Page 8: ...Thermocouple ____ 111 Stainless Steel Shaft _ _ 1 Depth Stop Cone _____ Hanging Hook Page 8 ...

Page 9: ...PLACING BATTERIES Turn over the analyser fit 6 NiMH AA rechargeable batteries in the battery compartment Take great care to ensure they are fitted with the correct battery polarity Replace the battery cover TIME AND DATE When changing batteries the time and date will need setting CHARGING NIMH BATTERIES The KANE975 employs an advanced power management system to ensure optimal performance When a lo...

Page 10: ...ally activate battery charging and indicate the progress on the display In the event of the analyser detecting an extreme state of discharge of the main batteries the user will be required to perform the following procedure 1 Plug in supplied 12V Charger 2 Press and hold the On button for 5 seconds This will allow the charging of extremely flatbatteries BATTERY DISPOSAL Always dispose of depleted ...

Page 11: ...ing to a known gas mixture formulated to change the output of all the sensors present This is different from a calibration where the instrument is also exposed to a known gas mixture but is allowed to settle to a steady figure and the reading adjusted to the stated gas concentration of the test gas Protection Against Electric Shock In accordance with EN 61010 1 2010 This analyser is designed as Cl...

Page 12: ...strument status software version etc SETUP Menu to change analyser settings ANALYSER UNITS Change measurement parameters ALARM Configure the alarms for the analyser SCREEN Configure the display REPORTS Configure logging parameters and view stored data TRENDS Configure and display Trend information SERVICE Reserved MANUAL AIR ZERO Manually trigger a Air Zero purge MANUAL PRS ZERO Manually trigger a...

Page 13: ...G PRINCIPLE Use the UP DOWN keys to move the cursor Press OK to select a line This is the way all the menus work Press HOME at any time to get back STATUS These pages list the current setup of the analyser PAGE 1 PAGE 2 PAGE 3 ...

Page 14: ...Select OFF or user selectable max value up to the overload value of the CO fitted sensor PRINTER Select Wireless Android app KANE IRP KANE IRP2 SET TIME NOTE Can only be changed if all logs in memory have been cleared HH MM SS format E g 7am 07 00 00 7pm 19 00 00 SET DATE NOTE Can only be changed if all logs in memory have been cleared DD MM YY UNIT ALARMS Gas Alarm Battery Alarm Yes No Yes No Wat...

Page 15: ...ue SET NOx CALCULATION Select the calculation method and Reference value CONVERSION FACTORS Set the PITOT factor ALARMS MENU ITEM OPTIONS COMMENTS CO ALARM 400 ppm User selectable OFF up to maximum measurement range value NO ALARM 1000 ppm User selectable OFF up to maximum measurement range value NO2 ALARM 1000 ppm User selectable OFF up to maximum measurement range value NOx ALARM 1000 ppm User s...

Page 16: ...g the font size changes the appearance of displayed pages The larger the font size the more pages are needed to display a particular function REPORTS MENU ITEM OPTIONS COMMENTS VIEW REPORTS Change LOG ON to view report DELETE ALL REPORTS Yes No AUTO LOG TIME Set timer START AUTO LOG Switch on off START AUTO PRINTING Switch on off AVERAGE REPORT Set up average report HEADER 1 Change header data HEA...

Page 17: ...ENTS SAMPLE PERIOD TREND A 0 25 secs to 15 secs select parameter select line colour set x axis upper limit set x axis lower limit SAMPLE PERIOD TREND B 0 25 secs to 15 secs select parameter select line colour set x axis upper set x axis lower limit SAMPLE PERIOD TREND C 0 25 secs to 15 secs select parameter select line colour set x axis upper set x axis lower limit SAMPLE PERIOD TREND D 0 25 secs ...

Page 18: ...mmended that sensors are purged in fresh outside air for at least three minutes before zeroing If the analyseris zeroed with its probe still in the flue erroneous reading may result MANUAL PRS ZERO Use this function to zero the pressure transducer It is recommended that all pressure hoses are disconnected from the analyser before zeroing ...

Page 19: ...quence the analyser pumps fresh air into the sensors to allow toxic sensors if fitted to be set to zero and the oxygen sensor to be set to 20 95 After switch on the analyser will briefly display header information Software version number and analyser serial number Then ANALYSER PURGING 90 secs countdown will appear on top of the main screen The calibration time counts down in seconds to zero calib...

Page 20: ...Page 20 MAIN DISPLAYS NOTE Check for correct date and time before starting to take readings Press the UP or DOWN key to get to the second display ...

Page 21: ...f the LOG NO of particular tests for reference later PRINTING DATA Use the SETUP menu to configure the KANE975 for the correct printing configuration including Wireless Press and hold the PRINT key untilthe display changes to show print progress Logged data can also be printed select the LOG NO in the REPORTS menu and press the PRINT key ...

Page 22: ...d other domestic units the probe should be positioned far enough into the flue so that no air can back flush into the probe This will be indicated by a low oxygen reading and or a low Poison Index reading The probe depth stop cone provided with the instrument allows theprobe to be used in holes whose diameters range from 8 mm to 21 mm 5 16 to 13 16 inch The standard probe is rated at 650 C 1202 F ...

Page 23: ...o Pascal Pa there is a range limit for the Pitot calculation of 15Pa to 4600Pa 0 15mbar to 46mbar For the most accurate flow measurement the flue gas temperature should also be measured if a flue temperature probe is not fitted then the internal ambient measurement is used Flue temperature must be between 10 C to 650 C REGULAR CHECKS DURING SAMPLING Care must be taken at all times not to exceed th...

Page 24: ...ool naturally Allow the analyser to purge in fresh air for at least three minutes or preferably until all toxic sensor readings are below 10 ppm Do not immerse the probe in water as this will be drawn into the analyser and damage the pump and sensors TIP It is good practice to hang the hose from a peg after sampling so that condensate drains from it ...

Page 25: ...Page 25 STANDARD PRINTOUT The Standard printout is SOFTWARE COMPATIBILITY ANDROID KANE LIVE and Wireless Printer App IOS Wireless Printer App ...

Page 26: ...number will briefly be displayed in the top left hand corner VIEW STORED LOG STEP OPTIONS COMMENTS Press the Home Key Navigate to REPORTS using the Up Down keys and select with the Enter key Select VIEW REPORTS with the Enter key The last stored log will be displayed Press the Down key to select desired Log number ...

Page 27: ...o DELETE ALL select Yes using the Up key and press the Enter key to confirm SETTING THE AUTO LOG TIME STEP OPTIONS COMMENTS Select AUTO LOG TIME from the Reports menu Select the desired automatic store data print interval using the Up Down keys and then confirm with the Enter key The interval can be set in 1 second increments from 10 59 seconds and then in 1 minute intervals to 90 minutes ...

Page 28: ...ct Yes using the Up key and press the Enter key to confirm Ensure the desired interval has been set START AUTO PRINTING STEP OPTIONS COMMENTS Select START AUTO PRINTING from the Reports menu When prompted to start select Yes using the Up key and press the Enter key to confirm Ensure the desired interval has been set ...

Page 29: ...le a sample period of 2 minutes and a sample time of 6 minutes would provide the average measurement of the 3 samples MENU ITEM OPTIONS COMMENTS SAMPLE PERIOD Period of time for taking readings select from 10 30 seconds in 5 second increments SAMPLE TIME Period of time between taking reading as per the SAMPLE PERIOD select STATE START or STOP VIEW AVERAGED REPORTS View stored reports ...

Page 30: ...yser The water trap has three parts carefully split off the bottom part to access the condensate container Dispose of the condensate in a suitable drain care must be taken as is could be acidic If condensate spills onto the skin or clothing clean off immediately using fresh water and seek medical advice if problems occur CHANGING THE PARTICLE FILTER This is a very important part of the analyser an...

Page 31: ...typically created in the combustion process when burning fuels at high temperatures The KANE975 is able to calculate the values of NOx in the combustion process in a number of ways depending on your particular configuration of sensors fitted The information below explains the methods used by the KANE975 depending on fitted sensors FITTED SENSOR NOX REFERENCE PPM NOX REFERENCE MG M3 NO NO NO User s...

Page 32: ...hen it s time to Service Calibrate Recertify Our new simple online booking in procedure ensures you receive the fastest turnaround times possible Easy access to your analyser s calibration certificates service history A record of your model serial number with ability to report your analyser stolen Product specific information resources all in one place Fixed service prices are always visible ...

Page 33: ...Page 33 An out of calibration analyser may mean your combustion reports are invalid ...

Page 34: ... it must be registered To register click If you have already registered click to sign in From your dashboard click for the analyser you wish to organise Service Recertification then click follow our simple online booking process 1 This page confirms if a service recertification is required how much it will cost ...

Page 35: ...Page 35 2 Book your service recertification order any additional spare parts you need 3 Once happy with your order just confirm pay ...

Page 36: ...Page 36 4 See your order print out the return to Kane label Don t forget to put the label on your package and send it to us ...

Page 37: ...r analyser back to Kane for an annual fixed price service check www kane co uk for details you have the opportunity to extend the warranty on your analyser to 5 years SERVICE CALIBRATE RECERTIFY YOU CAN COUNT THE REASONS WHY ON ONE HAND 1 Fixed prices ensure you know the full cost of ownership before you buy 2 Flue Gas Analysers will drift out of calibration over time only Kane can adjust them bac...

Page 38: ...nctionality adjusting it to our original specification Free software upgrades where applicable Parts labour on these replaceable parts as required CO CO2 O2 sensors pump battery Parts not included are optionally fitted toxic cells cases probes All internal tubing water trap particle chemical filters Recertifying to national standards issuing a fully traceable calibration certificate to confirm you...

Page 39: ... them back in their carry bag The bag should be put into a suitably sized box approx 45cm x 20cm x 23cm When only returning an analyser use a container as big as a shoe box pack out empty space with newspaper Before sealing your package please ensure you followed our procedure above have clearly marked your box for the Kane Service Team If you do not have an account with a courier company take you...

Page 40: ... the next morning Condensation may form which can affect the analyser s performance cause permanent damage Electrochemical sensors used in flue gas anlysers can be affected by condensation or water being sucked into the analyser as the small apertures on top of sensors can become blocked with water stopping sensors seeing flue gas When this happens oxygen or carbon dioxide reading will display as ...

Page 41: ... scale 150 mbar Gas Measurement 1 Oxygen 0 1 0 3 0 25 Carbon Monoxide H2 compensated 1ppm 5ppm 100ppm 20ppm 400ppm 5 400ppm 2000ppm 10 2000ppm 1000ppm 0 10000ppm 10000 20000ppm for 15 mins Carbon Monoxide High Range 0 01 5 of reading from 0 1 to 10 0 10 Hydrogen Sulphide optional 1ppm 5ppm 100ppm 5 100ppm 0 200ppm Nitric Oxide optional 1ppm 5ppm 100ppm 5 100ppm 0 5000ppm Nitrogen Dioxide optional ...

Page 42: ... 0 0 9999 Poison Index 2 0 1 0 01 0 99 99 Pre programmed Fuels Natural Gas x2 Town Gas Gascor Light Oil Heavy Oil Propane Butane Anthracite Coke Coal Kinsale Gas User Fuel x5 Dimensions Weight Handset Probe 1 2kg 240mm x 165 x 65 Dia 8mm with 285mm long stainless steel shaft type K thermocouple 3m long neoprene hose Ambient Operating Range 5 C to 50 C 10 to 90 RH non condensing Power Supply batter...

Page 43: ...01165EU Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS The following harmonised standards and technical specifications have been applied Certification The KANE975 is TUV tested and certified to EN 50379 Parts 1 3 in accordance to 1st German Federal Emission Control Ordinance BlmSchV EMC EN50270 2015 Safety EN61010 1 2010 RoHS IEC62321 2 2013 IEC6...

Page 44: ...Page 44 RoHS Distributor sales norrscope com ...

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