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Kane 9206 Quintox User Manual Download Page 45

 

 

45 

 

PROBLEM SOLVING

 

 
The following is a list of problems that may occur on the instrument through its operating 
life.  If the cause of the fault is not easy to identify then we advise you to contact the Kane 
International Service Department or an International Distributor for expert advice. 
 

Fault symptom 

Causes 

Oxygen too high 
CO

2

 too low 

Air leaking into probe, tubing, water trap, 
connectors or internal to instrument. 
Oxygen cell needs replacing. 

Analyser not holding charge 
Analyser not charging 

Battery exhausted. 
AC charger not giving correct output. 
Fuse blown in charger plug. 

Analyser does not respond to flue 
gas 

Particle filter blocked. 
Probe or tubing blocked. 
Pump not working or damaged with 
contaminants. 

Flue temperature readings erratic  Temperature plug reversed in socket. 

Faulty connection or break in cable or plug. 

Analyser automatically switches 
off in operation. 

Battery below alarm level. 
Battery quickly discharging and is faulty. 

Display is blank. 

The contrast setting has been lost and 
requires resetting. Disconnect handset 
lead and reconnect. Set contrast as in 
MENU : SCREEN : CONTRAST 

 
 

HOW TO GET EXPERT HELP 

 

There will be occasions when despite having read the manual there will be problems that 
you cannot resolve and so you need external help. 

 

Before calling Kane International or one of its International Distributors please first check 
the following: 

 

Find the serial number of the instrument.  It is located on the label close to where the 
charger and handset leads plug into the analyser.  Also make a note of which sensor are 
fitted by observing the tick unites on the same label. 

 

If the handset and analyser are operating you can also determine the issue of software 
loaded in the analyser and its handset by viewing STATUS.  If you can, take a printout of 
STATUS and a printout of the measurement screen so that they can be faxed or emailed to 
your technical support advisor. 
 

Summary of Contents for 9206 Quintox

Page 1: ...1 KANE9206 Quintox Flue Gas Analyser Stock No 19332 5 November 2014 Kane International Ltd ...

Page 2: ... 9 SPARE PARTS LIST 9 KANE9206 WITH KANE LIVE PC SOFTWARE 10 ANALYSER LAYOUT AND FEATURES 11 HANDSET FEATURES 11 ANALYSER LAYOUT 12 ANALYSER LAYOUT WITH KMDM110 230 SAMPLE CONDITIONING UNIT FITTED 13 TYPICAL PROBE CONFIGURATION KMCP6 14 ANALYSER CONNECTIONS 15 GETTING STARTED 16 BEFORE TAKING READINGS 16 MENU ALL THE OPTIONS 17 STATUS ESTABLISHING THE ANALYSER S SET UP 18 ...

Page 3: ...3 WIRELESS SET UP 24 WIRELESS PASSKEY 24 ANALYSER UNITS CONFIGURES ALL THE DATA SOURCES AND SETTINGS 25 FUEL ORIGIN 25 FUEL TYPE 25 EFFICIENCY 25 GAS UNITS 26 TEMPERATURE 26 PRESSURE 26 SET PERCENTAGE REFERENCE 02 26 SET NOx CALCULATION 26 SET COMPENSATION 26 CONVERSION FACTORS 26 CO ALARM 27 CO ALARM SET 27 CO ALARM LEVEL 27 SCREEN 28 CONTRAST 28 B LIGHT 28 MODE 28 LINES 29 ...

Page 4: ...L AIR ZERO 32 MANUAL PRESSURE ZERO 32 BEFORE USING THE ANALYSER FOR THE FIRST TIME 33 SAFETY WARNING 33 FIRST TIME USE 33 NORMAL START UP SEQUENCE 33 EVERY TIME YOU USE THE ANALYSER 33 AUTOMATIC CALIBRATION 34 MAIN MEASUREMENT SCREEN 36 IN SMALL FONT MODE 36 IN LARGE FONT MODE 37 SAMPLING THE FLUE GAS 39 LONG TERM MONITORING 39 KMDM110 230 SAMPLE CONDITIONING UNIT 40 SETTING UP 40 ...

Page 5: ...ERVICE 46 RETURNING YOUR ANALYSER TO KANE 47 PACKING YOUR ANALYSER 47 SENDING YOUR ANALYSER 47 WHEN WE RECEIVE YOUR ANALYSER 47 SERVICE RETURNS 48 PRODUCT SPECIFICATION 50 UNIT 50 OPTIONAL IR MODULE 51 HANDSET 51 EXTENSION CABLE 52 MAIN BATTERY AND OPTIONAL HEATER BATTERY 52 BATTERY CHARGER 52 PUMP 52 INTEGRAL PRINTER 52 AMBIENT OPERATING RANGE 52 KMHL3000 HEATED SAMPLE LINE 53 KMHP1200 HEATED PRO...

Page 6: ...ING IN MG M3 NOX REFERENCED TO NO OR NO2 63 WORKING IN MG M3 REFERENCED TO NO 63 WORKING IN MG M3 NOX REFERENCED TO NO2 64 NORMALISING READINGS 64 BOTH NO AND NO2 SENSORS FITTED 64 WORKING IN PPM NOX NO NO2 64 WORKING IN MG M3 64 NOX SUM 64 NOX NO 64 NOX NO2 64 NORMALISING READINGS 65 ONLY AN NO2 SENSOR FITTED 65 NORMALISING READINGS 65 HIGH CO PURGE OPERATION 65 C COMBUSTION EFFICIENCY CALCULATIO...

Page 7: ...to the stated gas concentration of the test gas KANE9206 OVERVIEW The KANE9206 is broadly based on the KM9106 and whilst retaining many of its core features has been significantly enhanced The most visible difference is the large graphical display on the handset Up to 15 lines of text data can be displayed The handset links to the main analyser unit using wireless communications or the normal cabl...

Page 8: ... gases there is an active flow control system fitted to the KANE9206 It operates as follows Every time the instrument is turned on and finishes its first fresh air purge cycle from inside the analyser it measures and records the pump pressure just prior to the sensor manifold whilst the pump is at 100 flow rate During service calibration normal use the pump speed is automatically adjusted to 70 of...

Page 9: ...itioning Module PROBE OPTIONS KMCHLP6 High temperature 1 metre removable shaft KMCHP6 High temperature 285mm removable shaft KMCHSLP6 Smoke probe with high temperature 1 metre removable shaft KMCHSP6 Smoke probe high temperature 285mm removable shaft KMCSP6 Smoke probe with 285mm removable shaft KMCLP6 1 metre removable shaft KMCP6 285mm removable shaft SPARE PARTS LIST OS11 Oxygen Sensor KCO1 Q C...

Page 10: ...EVICE All devices within range will be displayed in icon form The KANE9206 handset will be displayed as KANE9206HS 999999107 where the 9 digit number is the serial number of the handset Double click on this Now follow the instructions Then enter the passkey 1111 Click on the TICK BOX and then AT SERIAL CONFIGURE and then FINISH Now click on KANELIVE to initiate the programme Select your analyser t...

Page 11: ...ANDSET FEATURES INFRA RED LED REMOTE LEAD SOCKET 8 PIN DIN PUMP ON OFF KEY PRINT KEY ENTER KEY ON OFF KEY MENU KEY STORE KEY SCROLL UP KEY SCROLL DOWN KEY GRAPHICAL DISPLY PROTECTIVE COVER BATTERY COMPARTMENT BACK SERIAL USB CONNECTION ...

Page 12: ...UR FILTER PARTICLE FILTER BATTERY ENCLOSURE PRINTER UNIT HANDSET STORED IN POCKET CONNECTION LEAD FOR OXYGEN SENSOR DUAL PRESSURE PORTS WATERTRAP CONNECTION WATERTRAP LOCATED ON SIDE OF INSTRUMENT ACCESSORY STORAGE SPACE LEADS WATERTRAP ETC INSTRUMENT CASE ...

Page 13: ...R UNIT HEATED LINE CONNECTION GAS DRYER ASSEMBLY INSTRUMENT CASE WATERTRAP CONNECTION DUAL PRESSURE PORTS OXYGEN SENSOR CONNECTOR FLUE SOCKET INLET SOCKET AUX CONNECTOR 25 PIN D ANALYSER ON SWITCH REMOTE HANDSET CONNECTION 8 PIN DIN RED POWER LED CHARGER INPUT SOCKET REMOTE HANDSET CONNECTION 8 PIN DIN ...

Page 14: ...ICAL PROBE CONFIGURATION KMCP6 THERMOCOUPLE CONNECTION FLUE INLET SOCKET FOR OPTIONAL AIR TEMPERATURE PROBE PROBE GAS CONNECTION TO WATERTRAP WATERTRAP LOCATED ON SPIGOT IN CASE DEPTH STOP CONE SAMPLING PROBE ...

Page 15: ...YSER CONNECTIONS CHARGER INPUT SOCKET DUAL PRESSURE PORTS 8 PIN DIN OXYGEN SENSOR CONNECTOR FLUE SOCKET INLET SOCKET AUX CONNECTOR 25 PIN D ANALYSER ON SWITCH REMOTE HANDSET CONNECTION 8 PIN DIN RED POWER LED ...

Page 16: ...ing its cable Whilst switched off but charging the display will show the Kane logo and a battery charging icon in the bottom right hand corner of the handset screen Note the handset battery is charged via the external battery charger and not from the analyser s internal battery Once the handset battery is fully charged the icon will disappear from the screen The handset can also be charged directl...

Page 17: ...SSURE ZERO 11 33 56 23 03 13 S04 The symbol acts as the cursor It can be moved up or down by pressing the UP or DOWN keys Having made a selection press the ENTER key The bottom line of this screen lists the time the date the number of satellites being received the wireless connection status the estimated charge in the handset battery ...

Page 18: ...9999207 MAIN BATTERY 98 HEATER BATTERY 100 CAL DATE 331 11 33 56 23 03 13 S04 This screen lists the software version in the handset the handset serial number the analyser unit software version number the analyser unit serial number the estimated charge in the main battery the estimated charge in the heater battery if fitted the number of days before annual re calibration is due ...

Page 19: ...56 23 03 13 S04 Press DOWN to move to the next screen MENU AUTO PURGE YES AUTO ZERO NO AUTO PUMP FLOW NO MAIN PURGE DURATION TIME 2 mins MAIN PURGE INTERVAL TIME 30 mins LOG 0006 AUTO LOG PRINT TIME 30 mins START AUTO LOG NO START AUTO PRINTING NO 11 33 56 23 03 13 S04 Press DOWN to move back to the first screen Press PRINT to print this status on the analyser s printer Press MENU to EXIT ...

Page 20: ...ER AUTO SET TIME SET TIME SET DATE HEATER STATUS SELECT ANALYSER BOX SERIAL No WIRELESS SETUP WIRELESS PASS KEY BACK 11 33 56 23 03 13 S04 LANGUAGE Align cursor using UP or DOWN keys then press ENTER Use UP or DOWN keys to scroll through the selection Press ENTER to select ...

Page 21: ...tes AUTO ZERO CAL Set YES or NO to automatically re zero sensors at the end of a main purge cycle AUTO PUMP FLOW Set YES or NO to automatically control the pump flow This may be required for some regulatory test protocols After switch on the first purge interal is automatically set to 10 minutes if the optional IR module is fitted Changes in the purge interval are implemented after completion of t...

Page 22: ...e reports This allows the time to be set automatically from the GPS signals Select NO to maintain manual setting Use UP or DOWN keys to scroll through the selection Press ENTER to select SET TIME This function is locked off if AUTO SET TIME is activated or reports have been logged If this function is locked delete the reports MENU SET TIME HH MM SS 13 59 47 11 33 56 23 03 13 S04 If manual setting ...

Page 23: ... values Press ENTER to select HEATER STATUS Allows the heaters to be switched off totally or to operate automatically Use UP or DOWN keys to scroll through the selection Press ENTER to select SELECT ANALYSER UNIT SERIAL NUMBER If more than one analyser unit is within Bluetooth range the handset needs to be set to communicate with the correct unit Use UP or DOWN keys to scroll through the selection...

Page 24: ...ate with an analyser unit or a PC Wireless can also be switched off and a cable can be used Use UP or DOWN keys to scroll through the selection Press ENTER to select WIRELESS PASSKEY This confirms the Passkey setting The wireless Passkey is 1111 ...

Page 25: ...election Press ENTER to select FUEL TYPE Select from the list of fuel types associated with the chosen origin The K values for the selected fuel are also shown Use UP or DOWN keys to scroll through the selection Press ENTER to select There are 5 User Fuels that can be loaded from a PC The title of these user fuels can be edited using the keypad on the handset Use UP or DOWN keys to scroll through ...

Page 26: ...ress ENTER to select SET NOX CALCULATION Select from SUM NO2 or NO Set REFERENCE NOx to the percentage required or defined by local regulations Typically 5 NO2 is added to an NO reading The value can be user set SUM adds the readings from an NO sensor and an NO2 sensor when fitted NO calculates an NOx reading from the NO reading where NOx NO x 1 1 NO2 calculates an NOx reading from the NO2 reading...

Page 27: ...r OFF Use UP or DOWN keys to scroll through the selection Press ENTER to select CO ALARM LEVEL Allows a specific CO level in ppm to be set as the alarm trigger point Use UP or DOWN keys to change the digits Press ENTER to select and move to the next digit The display will show when the CO alarm is triggered ...

Page 28: ...d Default value is 14 Use UP or DOWN keys to change the digits Press ENTER to select and move to the next digit B LIGHT The switch off time for the backlight can be set for between 30 and 300 seconds Use UP or DOWN keys to change the digits Press ENTER to select and move to the next digit During normal measurements press ENTER to switch the backlight on MODE The main display can be set for SMALL f...

Page 29: ... select and move to the next digit So for Lines 1 6 the screen shows MENU LINE 1 CO 0ppm LINE 2 HC 0ppm LINE 3 NO 0ppm LINE 4 NO2 0ppm LINE 5 SO2 0ppm LINE 6 NOx 0ppm BACK 11 33 56 23 03 13 S04 The parameter to be displayed on each line can be individually selected Use UP or DOWN keys to change the selection Press ENTER to select and move to the next digit ...

Page 30: ...plays a main screen with a LOG No near the top left hand of the display This number can be changed using UP or DOWN and the display automatically changes MENU LOG 0000 DATE 00 00 00 TIME 12 00 00AM ORIGIN UK FUEL NATURAL GAS O2 0 00 CO2 0 0 CO 0ppm NO 0ppm NO2 0ppm NOx 0ppm SO2 0ppm H2S ppm O2 19 98 FLUE 0 0deg C INLET 0 0deg C AMBIENT 0 0deg C NETT 0 0deg C LOSS 10 DRY 0 WET 10 11 33 56 23 03 13 ...

Page 31: ...N keys to scroll through the selection Press ENTER to select START AUTO PRINTING Select YES or NO Use UP or DOWN keys to scroll through the selection Press ENTER to select HEADER 1 16 CHARACTERS Allows the printed header line YOUR COMPANY to be changed Use UP or DOWN keys to change the characters Press ENTER to select and move to the next character HEADER 2 16 CHARACTERS Allows the printed header ...

Page 32: ...ice agents CAL DATE number of days before annual re calibration is due MANUAL AIR ZERO Select this and press ENTER to initiate a fresh air purge and sensor zeroing MANUAL PRESSURE ZERO Select this and press ENTER to re zero the pressure sensor ...

Page 33: ...n battery the optional heater battery and the handset battery The handset battery can use the same charger as the analyser unit or can be charged via the main unit using a handset lead All batteries are NiMh Whilst charging the red LED will flash We offer a wide choice of probes which are not supplied as standard and must be ordered as a separate item Take time to read this manual fully TIP Take a...

Page 34: ... need to press the ON OFF switch on the analyser main unit AUTOMATIC CALIBRATION During this sequence the analyser pumps fresh air into the sensors to allow toxic sensors to be set to zero and the oxygen sensor to be set to 20 9 During this sequence the handset display will show the following KANE QUINTOX SW 19170 v1 01 SERIAL NO 999999107 GPS CONNECTED WIRELESS CONNECTING Note The software versio...

Page 35: ...the following will appear on the screen WIRELESS COMMS ERROR TO ANALYSER UNIT REFER TO INSTRUCTIONS PRESS ENTER TO CONTINUE 11 33 56 23 03 13 S04 Press ENTER to continue and follow the instructions Once wireless communication is established the main measurement screen will appear ...

Page 36: ...20 3 deg C ATM 986 6mbar AMBIENT GPS X 00011 458 11 33 56 23 03 13 S04 TOP LINE shows status messages GASES O2 and CO2 are shown in other gases shown in ppm or other user selected units CO can be shown in if optional IR bench fitted TEMPERATURES displayed in C or F N F not fitted occurs for calculations when N F applies occurs when a calculation cannot be made due to an out of range value Eg zero ...

Page 37: ...OWN keys MENU LINE 1 CO2 LINE 2 HC ppm LINE 3 CO 0ppm LINE 4 NO 0ppm LINE 5 NO2 0ppm LINE 6 NOx 0ppm BACK 11 33 56 23 03 13 S04 MENU LINE 7 SO2 0ppm LINE 8 H2S ppm LINE 9 O2 19 98 LINE 10 FLUE N F deg C LINE 11 INLET N F deg C LINE 12 AMBIENT 20 3deg C BACK 11 33 56 23 03 13 S04 ...

Page 38: ... 0 00 BACK 11 33 56 23 03 13 S04 MENU LINE 19 CO CO2 R0 0000 LINE 20 EFF G LINE 21 XAIR LINE 22 PRESSURE 0 00mbar LINE 23 ATM 986 6mbar LINE 24 GPS X 00011 458 BACK 11 33 56 23 03 13 S04 MENU LINE 25 GPS Y 5148 0957 LINE 26 MAIN BAT 24 LINE 27 HEAT BAT 100 LINE 28 LINE 29 LINE 30 BACK 11 33 56 23 03 13 S04 ...

Page 39: ... mm to 21 mm 5 16 to 4 5 inch The standard probe is rated at 650 C 1202 F Temperatures of up to 1100 C 2012 F can be accommodated using an optional high temperature probe TIP To conserve battery power switch off the pump when you are not taking a measurement Use the pump key to turn the pump ON and OFF LONG TERM MONITORING There are a number of things that need to be considered for successful long...

Page 40: ...flash cools the sample gas to below the ambient dewpoint and any water in the gas immediately condenses The condensate is then pumped away using a peristaltic pump Because the gas has no chance to remain in contact with the condensate volatile sample gas is not lost into the condensate The chilled gas then naturally warms up as it passes through the sampling pump to the sensors and as it does so i...

Page 41: ...e no blockages The peristaltic pump needs to have its flexible rotor replaced after every 1000 hours of operation To operate efficiently the chiller needs to be well ventilated so the case lid must be removed however the unit must be protected externally to prevent ingress of water from either the plant being tested or from rainfall ...

Page 42: ... If condensate spills onto the skin or clothing clean off immediately using fresh water seek medical advice if problems occur CHANGING THE PARTICLE FILTER This is a very important part of the analyser and should be changed regularly It prevents dust and dirty particles entering the pump and sensors and hence causing damage The filter MUST be changed when it appears discoloured Remove the end cap f...

Page 43: ...er roll remove the printer cover by loosening the two screws holding it down Remove the old paper roll core and insert the new roll so that it sits as follows Feed the free end of paper into the printer through the metal slot beneath the printer ribbon Start the paper feed sequence until the paper has emerged from the top of the printer feed the loose end through the cover and refit TO START PAPER...

Page 44: ...44 Fit a new ribbon guiding the paper roll between the exposed ribbon and cartridge body Refit printer cover ...

Page 45: ...ally switches off in operation Battery below alarm level Battery quickly discharging and is faulty Display is blank The contrast setting has been lost and requires resetting Disconnect handset lead and reconnect Set contrast as in MENU SCREEN CONTRAST HOW TO GET EXPERT HELP There will be occasions when despite having read the manual there will be problems that you cannot resolve and so you need ex...

Page 46: ...ibration In the UK Kane International has service facilities at Atherton near Manchester Tel 01942 873434 the primary service centre for UK customers and at Welwyn Garden City in Hertfordshire Tel 01707 384834 the primary service centre for non UK customers By sending your analyser back to Kane for an annual service check www kane co uk for details you have the opportunity to extend the warranty o...

Page 47: ... 0SY Southern Service Centre Kane International Ltd Kane House Swallowfield Welwyn Garden City Hertfordshire AL7 1JG SENDING YOUR ANALYSER Once the analyser has been securely packed then your package is ready for shipment back to Kane If you do not have an account with a courier company you can take your package to your local Post Office It is advisable to send the package by Special Delivery so t...

Page 48: ... International Ltd Kane House Swallowfield Welwyn Garden City Hertfordshire AL7 1JG Northern Service Centre Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Southern Service Centre Kane International Ltd Kane House Swallowfield Welwyn Garden City Hertfordshire AL7 1JG ...

Page 49: ...49 ...

Page 50: ...000ppm 5ppm 5 of reading 10 reading Nitric oxide NO low range 1ppm 100 300 100ppm 100ppm 300ppm 5ppm 10 of reading Nitrogen dioxide NO2 1ppm 100 1000 100ppm 100ppm 1000ppm 5ppm 10 of reading Sulphur dioxide SO2 low range 1ppm 100 500 100ppm 100ppm 500ppm 5ppm 10 of reading Sulphur dioxide SO2 high range 1ppm 2000 5000 100ppm 100ppm 2000ppm 2000ppm 5000ppm 5ppm 5 of reading 10 reading Hydrogen sulp...

Page 51: ...vol 30 0 1 Response time T90 30 seconds Warm up time 3 minutes Operating temperature range 5 to 50 deg C Operating humidity 10 80 non condensing Power Supplied by KANE9206 Conversion Factors from a Hexane Calibration Hexane multiply by 1 Propane multiply by 0 5 Methane multiply by 0 05 HANDSET Dimensions 240 mm long 135 mm high 70 mm wide Keypad tactile keys Display graphical with backlight and co...

Page 52: ... charge Charge time 12 hours trickle 4 hours fast charge BATTERY CHARGER Input 100V 240V AC 60 watts Output 15V DC 4 amps PUMP Flow rate 2 Litres Minute nominal 500 mbar static suction INTEGRAL PRINTER 16 character dot matrix Plain paper AMBIENT OPERATING RANGE 10 C to 55 C 85 RH non condensing Storage 10 C to 55 C For regulated testing to EN50379 ambient temperature range 0 C to 55 C ...

Page 53: ...OBE KMHP1200 Power supply 220V ac maximum 100 watts 1200mm insertion length 8 mm diameter rated to 1000 o C KMDM110 230 SAMPLE CONDITIONING UNIT Power supply 220 Vac 5 amps peak PROBE Choose from a range of probe options See probe leaflet OPTIONAL PORTABLE PRINTERS Compatible with KMIRP 2 ...

Page 54: ... laboratory use EN61010 1 2010 Protection Class 3 SELV END OF LIFE DISPOSAL The Waste Electrical or Electronic Equipment WEEE Directive requires countries in the EU to maximise collection and environmentally responsible processing of these items Products are now labelled with a crossed out wheeled bin symbol to remind you that they can be recycled BATTERY DISPOSAL All the user replaceable batterie...

Page 55: ...her type of battery pack other than the manufacture specified one The battery charger supplied with the KANE9206 is rated for indoor use only Its voltage input must be in the range 100 240 V ac at 50 60 Hz with a current capability of 1 5A The chargers output voltage is 15 V dc at a maximum of 4A The charger has no user serviceable components Only a correctly specified and rated charger must be us...

Page 56: ... a carry case during transportation it is not required for normal operation k The KANE9206 has an initial start up delay following switch on of approx 180 seconds There is no additional delay after battery replacement l Most sensors used in combustion analysers give a zero output when they fail and it is widely recommended that analysers are regularly checked also known as a bump test using either...

Page 57: ...NE IRP 2 Serial Wireless Analyser printer Auto set time Yes No Set time 00 00 00 to 23 59 59 Set date 01 01 01 to 31 12 99 Heater status Auto Off Wireless setup Off To PC to Analyser Wireless passkey 0000 to 9999 Fuel origin UK France Germany Netherlands Italy Spain Hungary Poland Finland Sweden China North America Fuel type Natural gas Natural gas 2 Light oil 28 35 sec Heavy oil Coal Anthractite ...

Page 58: ...loss reading poison index reading CO_CO2 ratio reading efficiency reading excessive air reading pressure reading atmospheric pressure reading GPS longitude reading GPS latitude reading blank lambda reading Auto log print time 10seconds to 90 minutes Start auto log yes no Start auto printing yes no Printer header line 1 16 alpha numeric characters Printer header line 2 16 alpha numeric characters q...

Page 59: ...59 ...

Page 60: ...an be referenced to defined oxygen levels Oxygen referencing is required by some regulations such as TA LUFT If a reference value is selected the toxic gas measurements will be displayed with the symbol n attached to the units i e ppmn What does oxygen reference mean If 3 O2 reference is selected and 5 O2 is measured in the flue then toxic gas values will be recalculated as if 3 were measured The ...

Page 61: ...mperature measured by the optional inlet air probe or stored using the Flue probe The air probe is plugged into the instrument through the INLET socket This figure is used to calculate the NET temperature instead of AMBIENT when fitted Will show N F if not fitted AMBIENT Temperature measured by the internal sensor used in the NET temperature CO CO2 R The CO CO2 ratio is the ratio of measured CO di...

Page 62: ...g in ppm or mg m3 Displayed when Hydrogen sulphide fitted Reading can also be referenced to oxygen ppmn or mg m3n HC Unburnt Hydrocarbon reading ppm of hexane the sensor is calibrated with hexane Displayed when an infra red module is fitted Use equivalent factors for propane and methane LOSS Total losses calculated from Combustion Theory This is the summation of the next three parameters DRY Calcu...

Page 63: ...s the actual O2 reading For a worked example assume NO is 1000ppm NO2 is 5 of NO O2norm is set to 3 actual O2 is zero NOx in ppm 1000 x 1 5 100 1000 x1 05 1050 ppm NO ppmn 1000 x 21 3 21 0 1000 x 18 21 857 ppmn NOx ppmn 1050 x 18 21 900 ppmn or NOx ppmn 857 x 1 05 900 ppmn WORKING IN mg m3 NOX REFERENCED TO NO OR NO2 The user can select the assumed NO2 percentage the O2 reference level and whether...

Page 64: ...ed by 21 minus the actual O2 reading BOTH NO AND NO2 SENSORS FITTED WORKING IN PPM NOX NO NO2 normalising readings ppmn initial reading in ppm multiplied by 21 minus the O2norm setting and then divided by 21 minus the actual O2 reading WORKING IN MG M3 The user can select how the readings are referenced NOx SUM NOx NO NOx NO2 NOX SUM NOx in mg m3 NO in ppm multiplied by 1 34 plus NO2 in ppm multip...

Page 65: ... in mg m3 multiplied by 21 minus the O2norm setting and then divided by 21 minus the actual O2 reading HIGH CO PURGE OPERATION If there is a requirement to measure CO to concentrations above 10 000ppm then a High Purge module should be fitted this comprises both a purge pump and a solenoid in addition to the IR triple gas bench The CO measurement reading uses the electrochemical sensor s reading f...

Page 66: ...ations assume that the energy contained in the water vapour is not recovered Since the fuel air mixture is never consistent there is the possibility of unburned partially unburned fuel passing through the flue This is represented by the unburned carbon loss Losses due to combustible matter in ashes riddlings dust and grit radiation convection and conduction are not included EFFICIENCY CALCULATION ...

Page 67: ...20 9 02m 1 x 100 Air Index 20 9 20 9 02m NB Either Excess Air or Air Index can be referred to as LAMBDA in the context of flue gas analysis dependent on local preferences For typical condensing gas boiler Excess Air 31 and Air Index 1 31 CO2 20 9 O2m x K2 20 9 Unburned fuel Loss K4 x CO CO CO2 Where K4 70 for coke 65 for anthracite 63 for Bituminous coal 62 for coal tar fuel 48 for liquid petroleu...

Page 68: ...C 25 H2 3 H2O 50 Qnet 8 35 MJ kg Qg 9 3 MJ kg Max CO2 20 4 K1n 255 x carbon in fuel Qnet kJ Kg 255 x 25 8350 0 763 K1g 255 x carbon in fuel Qg kJ Kg 255 x 25 9300 0 685 K2 Max CO2 20 40 K3 Wet Loss 9 x H2 H2O 9300 x 2425 9 x 3 50 9300 x 2425 77 9300 x 2425 20 08 K4 65 an approximation for wood The fuel values to program into the Analyser are as follows NATURAL GAS K1g K_2 K_4 0 763 20 4 65 K1n K_3...

Page 69: ...Title Company Name Company Address 1 Address 2 Town City County Postcode Country Phone Number Fax Number Mobile Number Email Address Product Details Note Proof of Purchase may be required for warranty claims Date Purchased as numbers 28 01 14 Purchased From Model Number KANE9206 Product Serial Number located on the rear product label beneath the protective rubber sleeve ...

Page 70: ...hear about Kane Magazine Advert Trade Counter Training School Previous Owner Personal Recommendation Internet Search Exhibition Other Your feedback is important to us please add any additional comments you would like to make with regard to your recent Kane purchase Thank you for completing this survey All the information we have collected is confidential We do not sell or share data with any other...

Page 71: ...71 ...

Page 72: ...ng the details below UK Office Keison Products P O Box 2124 Chelmsford Essex CM1 3UP England Tel 44 0 330 088 0560 Fax 44 0 1245 808399 Email sales keison co uk Please note Product designs and specifications are subject to change without notice The user is responsible for determining the suitability of this product ...

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