Kamstrup MAXICAL III User Manual Download

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MAXICAL

5511-229 GB/98.06/Rev. B1

MAXICAL

III

User’s Manual

5511-229/Rev. B1

ENGLISH

Summary of Contents for MAXICAL III

Page 1: ...MAXICAL I I I 5511 229 GB 98 06 Rev B1 1 MAXICAL III User s Manual 5511 229 Rev B1 ENGLISH...

Page 2: ...MAXICAL III 5511 229 GB 98 06 Rev B1 2...

Page 3: ...s 1 8 13 4 3 1 Average Measurement 14 4 4 Flow Meter Input 9 11 16 4 5 Flow Meter Input 75 76 18 4 5 1 Flow Meter Connection 18 4 5 2 Flow meters with analogue output 20 4 6 Selecting flow meter input...

Page 4: ...r Requirements 44 11 2 Installing the Software 45 11 3 Connecting MAXICAL III to the Computer 45 11 4 Reading MAXICAL III s Set up 46 11 5 Partial Programming 46 11 6 Total Programming 46 11 7 Enterin...

Page 5: ...The value is automatically corrected for density and enthalpy 4 wire technique is used for measuring and adjusting the temperature ensuring optimal accuracy and reliability The flow meter input compr...

Page 6: ...st average of 1 120 minutes actual values recorded over the last 24 hour period The average period can be programmed Depending on the programming either peak power or peak flow will be dis played 2 Th...

Page 7: ...ntervals depending on the configuration selected based on the no of pulses emitted by the flow meter during the given period of time MAXICAL III is configured to an average flow and peak value if a fl...

Page 8: ...4 wire screened cable used to connect the sensors to MAXICAL III to ensure optimal preci sion The cable screen must be connected at the MAXCIAL III and not at the sensor housing In stand by mode i e w...

Page 9: ...return temperature has been less than 0 C or more than 182 C for 10 20 minutes 8 Check the temperature sensor in the flow pipe The flow temperature has been less than 0 C or more than 182 C for 10 20...

Page 10: ...input terminals 10 11 2 9 Tariff Functions MAXICAL III features several tariff functions Regardless of the tariff type the total thermal energy will always be accumulated in the primary register Furt...

Page 11: ...included in all versions NB MAXICAL III will display an information code 012 when delivered as temperature sensors aren t connected Please refer to chapters 2 6 and 14 4 3 Panel Installation 19 Rack v...

Page 12: ...rallel to supply or mains current cables Parallel cabling can only be advised if the cables are kept at least 25 cm apart COMBITEMP temperature sensors may only be used in direct installation when the...

Page 13: ...must not be connected to the temperature sensors The cable used should have a cross sectional area of at least 0 5 mm2 when the difference in length between the flow and return sensor cables is up to...

Page 14: ...ovided the difference in length between the flow and return sensor cables as shown in the diagram are strictly observed the error increment on the differential temperature will be less than 0 02 K 4 3...

Page 15: ...sors are connected both in series and parallel so that the original sensor characteris tics are maintained This method can be used with both the Pt100 and Pt500 versions of MAXICAL III note however th...

Page 16: ...connected in series thus assuming Pt500 characteristics This method may only be used with the Pt500 version of MAXICAL III As with example 1 only paired sensors sets should be used 4 4 Flow Meter Inp...

Page 17: ...w The pulse duration must be larger than 0 5 msec and intervals between pulses larger than 10 msec The input frequency must not exceed the precounter however 100Hz please refer to the CCC tables in ch...

Page 18: ...ation CCC 300 and preprogrammed Qmax The internal flow switch must be set at 75 76 please refer to chapter 4 6 If the CCC code lies between 300 and 303 the frequency output from the flow meter must be...

Page 19: ...MAXICAL I I I 5511 229 GB 98 06 Rev B1 19 NOTE In case of installation in noisy surroundings we recommend that screened cable is used as shown in the installation drawings...

Page 20: ...is to be used together with CCC codes 3xx 4 6 Selecting flow meter inputs and pulse outputs Before opening the unit disconnect the supply Remove the terminals plugs nos 27 and 28 at the rear Remove t...

Page 21: ...two flow meter inputs refer to chapters 4 4 and 4 5 Selecting Pulse Duration When you take delivery of MAXICAL III pulse outputs for energy and water 16 19 will be set at 0 1 sec You can increase the...

Page 22: ...ter is used a diode has to be connected in parallel above the coil We recommend the type 1N4007 or similar Brown White Green Data outputs on terminals 62 64 are used for reading days data target date...

Page 23: ...d for remote display and registration When programming MAXICAL III select the fourth output terminal 86 87 as either return line or differential temperature All outputs have 4 mA corresponding to zero...

Page 24: ...d e g if the sensors are faulty or the supply has been interrupted the relay will switch to terminals 91 92 The relay limit is a programmable limit switch You can select either power flow rate flow te...

Page 25: ...0 Input Pt500 Input No analogue and relay module required Analogue Relay module No Com module required No sensors required Pt500 pocket sensor set w 1 5 m cable Pt100 pocket sensor set w 0 5 m cable Q...

Page 26: ...or by a service engineer Programming is divided into three groups PROG CONFIG and DATA Legal measuring parameters PROG may only be changed when the program block is V 0 A B C C C Prog No Flow meter pl...

Page 27: ...3886 0 3 2 2 0 1 0 01321 75 7 1 0 GWF 116 3000 26214 0 3 2 2 0 1 0 00333 300 0 0 6 GWF 117 269 292349 0 3 2 2 0 1 0 037174 26 9 1 5 Brunata 118 665 118258 0 3 2 2 0 1 0 015037 66 5 1 5 Aquastar 119 10...

Page 28: ...0 1 0 02 50 3 3 5 UF II 152 1194 658643 2 1 1 0 1 0 083752 11 94 10 GWF 153 1014 775562 2 1 1 0 1 0 098619 10 14 15 GWF 156 594 132393 3 2 2 0 1 0 016835 59 4 1 5 Metron 157 3764 208932 2 1 1 0 1 0 0...

Page 29: ...lease refer to chapter 4 6 Qm can be entered by means of the programming software type no 66 99 210 Example A flow meter with Qm 40 m h corresponding to 5 kHz is connected In the software CCC is selec...

Page 30: ...A A TL 2 B B TA 3 C C TL 3 D D Alarm limits A E E Customer ID No B F A F Current Date C G G Current Time D H H Quick Sum E I I Segment Test F J B J Either peak power or peak flow can be displayed Inf...

Page 31: ...controlled tariff 9 Clock controlled tariff TL2 TL3 6 6 H Configuring Alarm Output H Alarm Output Alarm Limit 0 No active alarm 1 Power controlled alarm AL 2 Flow controlled alarm AL 3 Cooling alarm...

Page 32: ...in either TA2 or TA3 parallel to the main register Every tariff function has a set of two tariff parameters TL2 and TL3 which are always used for the same tariff type i e the two tariff types cannot...

Page 33: ...to enter a value for TL3 that is larger than TL2 As with the power controlled tariff the flow controlled tariff can be used as a basis for calculating the individual consumer s connection fee Addition...

Page 34: ...2 plus main register tR TL3 Counting in TA3 plus main register When programming data make sure that the value you enter for TL3 is larger than TL2 The return temperature tariff can be used as a basis...

Page 35: ...r only TAR2 Counting in TA2 plus main register TAR3 Counting in TA3 plus main register This tariff type is ideal for enforcing tariffing with different time zones This type of tariff is also particu l...

Page 36: ...decimals However power and flow limits E 1 and E 2 H 1 and H 2 plus A1 and A2 vary both with respect to measuring unit and number of decimals depending on the flow meter code CCC no selected Addition...

Page 37: ...1 4500 0 kW 1 45000 1 30000 l h 1 30000 115 0 1 300 0 kW 1 3000 1 2000 l h 1 2000 116 0 1 180 0 kW 1 1800 1 1200 l h 1 1200 117 0 1 450 0 kW 1 4500 1 3000 l h 1 3000 118 0 1 450 0 kW 1 4500 1 3000 l...

Page 38: ...4500 1 3000 l h 1 3000 157 0 1 750 0 kW 1 7500 1 5000 l h 1 5000 158 1 1000 kW 1 1000 0 01 60 00 m3 h 1 6000 163 0 1 300 0 kW 1 3000 1 2000 l h 1 2000 164 0 1 450 0 kW 1 4500 1 3000 l h 1 3000 165 0 1...

Page 39: ...amstrup s hand held terminal MULTITERM III 3 Read out Date MM DD The default is 1st June 06 01 However this can be changed using MULTITERM III Programming limits MM 01 12 DD 01 28 Data is read at midn...

Page 40: ...ta 4 DTR Data Terminal Ready 5 SG Signal Ground Pulse count location of flow meter and measuring unit for accu mulated energy can be programmed via the optical read out head As this data A B CCC is co...

Page 41: ...only CR LF 300 BAUD K A M 0 M C CR LF 300 BAUD ACK 0 0 0 CR LF 300 BAUD STX 0 0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 300 BAUD 6 8 D7 D6 D5 D4 D3 D2 D1 UNIT1 300 BAUD 6 26 D7 D6 D5 D4 D3 D2 D1 UNIT2 300...

Page 42: ...k factor Water Water remainder 1 Water remainder 2 tF tR Prog No 1200 BAUD f Data read out of daily data 5 300 BAUD Customer No Read out date Energy Water TA2 TA3 Alarm Limit Peak time Peak Power flo...

Page 43: ...of MAXICAL III where all the connection terminals are placed This means that both programming and data acquisition is possible via this data port The data section is galvanically separated by means o...

Page 44: ...o install the program there must be at least 10 MB free on the hard disk and a 3 1 44 MB floppy drive The program can not run directly from the disks The computer must also have mouse and a free seria...

Page 45: ...ram Manager select File and click with the left hand mouse button on run Insert disk 1 into the floppy drive probably drive A Write A Setup and press Enter The program will then lead you through the i...

Page 46: ...legal measuring data A B CCC the meter s serial number and any Qmax are not accessible This block is used for all type approved meters that are to be verified 11 6 Total Programming When MAXICAL III i...

Page 47: ...ays and analogue outputs for power and flow will show excessively high values for a few seconds Analogue measured values may have a slightly lower value with Read meter than with Programming due to th...

Page 48: ...el section so that the front lid can be locked and sealed with thread and a plastic seal Panel doors with both sealable snap locks and sealing screws can be used MAXICAL III s front panel has a void l...

Page 49: ...output on terminals 62 63 64 can be used for reading the Quick figure Please refer to chapter 10 2 Reseting the Quick figure It is not possible to reset the Quick figure The Quick figure is calculate...

Page 50: ...res or 0 1 m Dt is the difference between flow and return temperatures tF tR Regardless of whether the verification is performed with sensors in a liquid bath or with precision resistors the temperatu...

Page 51: ...0 version and approx 0 5 mA for the Pt500 version The measuring se quence will depending on the flow and return temperatures take from 10 to 120 msec The Measurements will be repeated at 5 second inte...

Page 52: ...27 128 129 130 131 135 137 140 141 142 143 151 152 153 157 168 301 311 238 890 860 000 x 0 1 m3 005 007 95 520 344 000 x 1 m3 008 144 145 146 147 148 149 158 169 170 302 312 23 889 86 000 x 1 m3 171 1...

Page 53: ...ipe Qn m3 h tF C tR C D D D D Dt C Flow meter Imp 10 Int QuickNOM 1 5 43 00 40 00 3 00 flow line 10 000 2 966 1 5 49 00 40 00 9 00 flow line 10 000 8 883 1 5 61 00 40 00 21 00 flow line 10 000 20 602...

Page 54: ...igher than tR connection No accumulation of m3 No volume pulses Check flow meter connection Check flow meter direction Check flow meter setting read chapter 4 6 Incorrect accumulation of m3 Flow meter...

Page 55: ...and loosen the display light plug to the left of the transformer The print can now be drawn completely out of the cabinet Use a soldering iron to remove the lithium cell and solder a new one in place...

Page 56: ...to fitting a new analogue and relay module as the module is not programmed on delivery Use the programming software 66 99 210 MAXICAL III must be supplied with 230 V AC during program ming 14 4 Reseti...

Page 57: ...truction in an approved manner There should be no risk of battery cables shorting during transport A small number of meters without batteries can be sent for industrial destruction or combustion Metal...

Page 58: ...MAXICAL III 5511 229 GB 98 06 Rev B1 58...

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