Kampmann Venkon Series Assembly, Installation And Operating Instructions Download Page 1

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Venkon

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Assembly, installation and operating instructions

Keep these instructions in a safe place for future use!

Issue03/22EN
SAP No.135403

Summary of Contents for Venkon Series

Page 1: ...Venkon Assembly installation and operating instructions Keep these instructions in a safe place for future use Issue03 22EN SAP No 135403...

Page 2: ......

Page 3: ...5 2 Brief description 14 5 3 Wear parts list 15 6 Installation and wiring 16 6 1 Definition of the connection side 16 6 2 Requirements governing the installation site 17 6 3 Minimum clearances 18 6 4...

Page 4: ...M control by Climate Controller 30256 54 7 3 5 Cabling Venkon EC 00M or 01M control by Climate Controller 30256 with condensation monitor 55 7 3 6 Cabling Venkon EC 00M or 01M control by Climate Contr...

Page 5: ...78 11Faults 79 11 1 Fault table 79 11 2 KaControl faults 80 11 3 Start up after rectification of fault 80 12List of KaControl parameters 81 12 1 Venkon parameter list 81 12 2 KaController parameter l...

Page 6: ...pply as do general safety provisions governing the use of the equipment Illustrations in this guide are intended to provide a basic understanding and may differ from the actual model Ongoing tests and...

Page 7: ...e described in Chapter 2 2 7 must be observed IMPORTANT NOTE Only use the unique after completion of the complete building and system Site heating is not deemed to be correct and proper use Intended u...

Page 8: ...fer to VDI 2035 Sheets 1 2 DIN EN 14336 and DIN EN 14868 with regard to the properties of the medium used to protect the equipment The following values provide further guidance The water used should b...

Page 9: ...rical equipment such as switch cabinets computers or other electrical units or contacts that are not drip proof Never use the unit as a construction site heater IMPORTANT NOTE Energy losses due to mis...

Page 10: ...ion regulations Guidelines and recognised technical regulations i e Association of German Electricians VDE regulations DIN and EN standards VDI 6022 maintenance personnel must be trained to Category B...

Page 11: ...e IMPORTANT NOTE 2 people are needed to transport the unit Wear personal protective clothing when transporting the unit Only lift the unit on both sides and not by the pipes valves IMPORTANT NOTE Mate...

Page 12: ...ons and shocks IMPORTANT NOTE Under certain circumstances packages can carry storage instructions that exceed the requirements listed here Comply with these instructions accordingly 3 4 Packaging Hand...

Page 13: ...W 1 0 79 3 27 1 43 4 52 1 86 7 67 2 72 10 19 Sound power level dB A 27 57 28 55 33 58 34 58 Unit Venkon EC Model 61 63 66 67 Length of basic unit mm 625 925 1375 1725 Casing length mm 900 1200 1650 20...

Page 14: ...11 Heat exchanger 5 Actuator 12 Casing 6 Float switch 13 Intake air grille 7 Filter 14 Air outlet grille 5 2 Brief description Venkons are decentralised units for heating cooling and filtering air for...

Page 15: ...C and EC Model 61 14869BBB0101 Model 63 14869BBB0301 Model 66 14869BBB0601 Model 67 14869BBB0701 Spare filter ePM10 50 M5 1 units Venkon AC and EC Model 61 14869BBB0105 Model 63 14869BBB0305 Model 66...

Page 16: ...ection side Example of ceiling installation connection on left Example of ceiling installation connection on right Fig 2 Ceiling mounted connection on left and right Example of wall installation conne...

Page 17: ...d bearing to take the weight of the unit Technical data 13 Make sure that the unit is securely suspended standing Ensure that the airflow can circulate freely Provide adequate space for appropriately...

Page 18: ...uarantee the free circulation of air There needs to be a 50 mm freely accessible clearance above the casing to be able to remove the casing Example of basic unit wall hanging without casing Example of...

Page 19: ...ANT NOTE Horizontal installation of units When installing the units ensure that they are completely horizontal to ensure proper operation IMPORTANT NOTE Avoid draughts Consider the occupied zone when...

Page 20: ...ol model Fig 5 Suspension points for basic unit A Width of basic unit B Distance of suspen sion points C Rear wall D Outlet opening Model 61 625 560 590 431 Model 63 925 860 890 731 Model 66 1375 1310...

Page 21: ...mounted without inlet grille Casing wall mounted with inlet grille Casing free standing with inlet grille and rear panel Casing ceiling mounted with inlet grille Fig 6 Overview of casings A mm B mm C...

Page 22: ...sing can also be fixed at the bottom to the key holes on the left and right to provide greater stability This is NOT es sential for installation merely an option Fig 7 Drill points Width Model 61 Mode...

Page 23: ...lle With casings with air inlet grille remove the grille from the casing before installation and dismantling as the casing can not otherwise be removed or fitted Wire cables are fitted to the wire inl...

Page 24: ...ng tabs into the slots of the main support panels of the basic unit Fig 11 Fix the casing with screws Screw the casing to the basic unit with 2 countersunk screws After screwing the casing in place re...

Page 25: ...f arrangement of sheet steel accessories for ceiling mounted units 1 Hotel air opening with inlet box and filter 8 Outlet box with hotel diffuser 2 Internal air grille 9 Discharge box with primary air...

Page 26: ...66 67 A 625 925 1375 1725 B 583 883 1333 1683 90 duct bend 61 63 66 67 A 570 870 1320 1670 B 530 830 1280 1630 Flexible connector 61 63 66 67 A 570 870 1320 1670 B 530 830 1280 1630 Inlet box with pri...

Page 27: ...iffuser 61 63 66 67 A 620 920 1370 1720 B 583 883 1333 1683 Discharge box with primary air connection and hotel air opening 61 63 66 67 A 620 920 1370 1720 B 583 883 1333 1683 Splitter noise attenuato...

Page 28: ...B0 02 14867BBB0 12 255 158 182 280 119 10 25 226 Ceiling swirl diffuser DN180 including clamping flange for installation in suspended ceilings white painted for connection to flexible pipe 158 mm Outl...

Page 29: ...ts in the outlet box 4 no Fig 18 Insert the outlet box into the recess Fig 19 Align the basic unit so that a gap of 5 25 mm remains between the rear face of the outlet box and the front face of the ba...

Page 30: ...e outlet box from the recess Fig 21 Glue expanded foam strip to the frame of the outlet box and reinsert it into the recess Fig 22 Fit fixing brackets 4 no hand tight to the outlet box Fig 23 Push the...

Page 31: ...nuts that can be loosened again for maintenance purposes Fig 25 Press the hotel diffuser from outside onto the frame of the outlet box so that it lies flush Fig 26 Use retaining screws to fix the hote...

Page 32: ...line from drying out 6 5 1 Connection to the pipe network The flow and return connections are located as standard on the left side of the unit seen from the front panel Route the pipes so that no mec...

Page 33: ...onnection on main condensation tray 15 2 Cooling return also heating with 2 pipe 3 Cooling flow also heating with 2 pipe 4 Heating return 5 Heating flow 6 Air vent 7 Vent cooling with ceiling model 61...

Page 34: ...uctions 34 Provide a service hatch Provide the following service hatch dimensions for maintenance and inspection of suspended ceiling units Fig 30 Service hatch dimensions Model Ceiling opening dimens...

Page 35: ...sation tray to the top edge 1 2 Fig 32 Gluing rubber pipe collars with insula tion 1 Rubber pipe collar 2 Insulation Press the rubber pipe collar 1 to the insulation 2 and the neck of the valve conden...

Page 36: ...Fits all models com binable control 00M 01M C1M C1E Art no 14863BBL2 3A Water connection on right Art no 14863BBR2 3A Water connection on left 4 pipe unit with 3 way valve Fits all models com binable...

Page 37: ...ve kit wall mounted 2 pipe connection side on left 2 way valve kit wall mounted 4 pipe connection side on left 2 way valve kit ceiling mounted 2 pipe connection side on left 2 way valve kit ceiling mo...

Page 38: ...ear wall Rear wall 3 way valve kit ceiling mounted 2 pipe connection side on left 3 way valve kit ceiling mounted 4 pipe connection side on left Rear wall Rear wall Rear view Side view Rear view Side...

Page 39: ...view Side view Rear wall Rear wall Valve kit differential pressure independent 2 pipe connection side on left Valve kit differential pressure independent 4 pipe connection side on left Rear wall Rear...

Page 40: ...1986 100 Take into account all applicable regulations such as the use of a ball trap when connecting the condensation line to the sewer system Protect the trap from drying out The suction effect of t...

Page 41: ...ondensation line needs to be insulated to prevent the build up of condensation along the line Do not use a rigid transition to the on site condensation drain as this lengthens the pump s pressure hose...

Page 42: ...ut kW Btu h 9 30000 9 30000 Max water temperature C F 40 104 40 104 Inner diameter of drain hose mm 6 1 4 6 1 4 Suction height m ft 1 3 3 1 3 3 Tab 7 Technical data for condensate pump Potential free...

Page 43: ...Number of fans Nominal voltage Mains fre quency Nominal power Nom inal current Leakage current Ri ana logue in put Protection rating Protection class 61 1x Single 230 V AC 50 Hz 45 W 0 39 A 3 5 100 k...

Page 44: ...chanical control 1 Electromechanical control 2 Condensation monitor Fig 43 Remove junction box from the Velcro strip The junction box for electromechanical control AC and EC as well as the junction bo...

Page 45: ...er supply Condensate alarm message Fuse Speed stages Motor fault message Valve actuators Junction box for condensation monitor Junction box for Venkon AC electromechanical Fig 44 Junction boxes Venkon...

Page 46: ...COM NO 1 2 1 2 1 2 1 2 COM NO 1 2 1 2 1 2 2 W6 2 W7 W5 2 1 2 3 4 5 6 7 gn ge 1 2 3 W1 W2 7 W4 8 7 W3 Mains 230 V 50 Hz Venkon AC electromechanical 00M Venkon AC electromechanical 00M Terminal box by p...

Page 47: ...2 W9 2 W10 W8 2 1 2 3 4 5 6 7 gn ge 1 2 3 W1 W2 7 W3 5 W7 8 W5 7 W6 5 8 W4 COM NO 1 2 1 2 1 2 1 2 COM NO Mains 230 V 50 Hz Venkon AC electromechanical 00M Venkon AC electromechanical 00M Terminal box...

Page 48: ...L N N C H H K N 2 1 3 4 5 6 W3 6 Mains 230 V 50 Hz Venkon AC electromechanical 00M Venkon AC electromechanical 00M Terminal box by pothers Room thermostat type 148915 type 148918 type 148917 In situ f...

Page 49: ...1 3 4 5 6 7 8 9 11 12 13 Vmax Vmed Vmin n c L L N N H H K N 2 1 3 4 5 6 Mains 230 V 50 Hz Venkon AC electromechanical 00M Venkon AC electromechanical 00M Terminal box by pothers Room thermostat type 1...

Page 50: ...actory fitted actuators are wired to the terminal If no valve actuators are factory fitted support terminals are available for on site valve actuators The speed of EC fans used is continuously variabl...

Page 51: ...r lines If other types of cables are used they must be at least equivalent The terminals on the unit are suitable for a maximum wire cross section of 2 5 mm Only pulse and or all current sensitive res...

Page 52: ...V 50 Hz Venkon EC electromechanical 00M or 01M Air conditioning controller type 30155 In situ fusing Observe Electrical data information table Mains 230 V AC Unit no 1 Unit no 2 3 of 5 fan stages Valv...

Page 53: ...on EC electromechanical 00M or 01M Air conditioning controller type 30155 In situ fusing Observe Electrical data information table Mains 230 V AC Unit no 1 Unit no 2 Valve drive s 230 V AC Open Closed...

Page 54: ...ctromechanical 00M or 01M Air conditioning controller type 30256 In situ fusing Observe Electrical data information table Mains 230 V AC Unit no 1 Unit no 2 3 of 5 fan stages Valve drive s 230 V AC Op...

Page 55: ...mechanical 00M or 01M Air conditioning controller type 30256 In situ fusing Observe Electrical data information table Mains 230 V AC Unit no 1 Unit no 2 Valve drive s 230 V AC Open Closed Fan junction...

Page 56: ...EC electromechanical 00M or 01M Climate Controller type 148941 type 148942 In situ fusing Observe Electrical data information table Mains 230 V AC Unit no 1 Unit no 2 3 of 5 fan stages Valve drive s...

Page 57: ...941 type 148942 Support bracket by others Mains 230 V 50 Hz Venkon EC electromechanical 00M or 01M In situ fusing Observe Electrical data information table Mains 230 V AC Unit no 1 Unit no 2 Valve dri...

Page 58: ...Mains 230 V AC Optional Junction box Condensate monitor Note model fitted Optional Fault Speed Fan Venkon EC electromechanical 00M or 01M Condensation alarm Model 61 Ri 100 K Model 63 Ri 100 K Model 6...

Page 59: ...KaControl unit in line with the wiring diagram The maximum bus length between the KaController and the KaControl master unit is 30 m The respective KaControl automatically becomes the master unit in...

Page 60: ...w voltage and bus cables Lay all BUS cables in a linear pattern Star shaped wiring is not permitted The KaController is connected via a bus connection to the respect ive control PCB on the unit Right...

Page 61: ...or connection with the exception of optional accessories The speed of the EC fans are controlled by a 0 10 V DC signal from the KaControl The intelligent motor electronics de tects any possible motor...

Page 62: ...umber of parallel units 6 units CANbus cards type 3260301 needed for each unit see accessories max imum 30 no Length of BUS cable from unit 1 to the last unit max 30 m The cable length can be increase...

Page 63: ...O COM 1 2 3 W1 3 W2 N PE L 1 2 gn ge Mains 230 V 50 Hz KaController type 321000x In situ fusing Observe Electrical data information table Mains 230 V AC Unit no 1 Electrical junction box PCB PUR EC01...

Page 64: ...ctrical data information table Mains 230 V 50 Hz Venkon EC KaControl Unit no 1 PCB PUR EC01 SmartBoard circuit board Electrical junction box Venkon EC KaControl Unit no 2 PCB PUR EC01 SmartBoard circu...

Page 65: ...ss section Are all wires connected in accordance with the electric wiring diagrams Is the earth wire connected and wired throughout Check all external electrical connections and terminal connections a...

Page 66: ...nsation pump Check whether the cooling valve switches off in the event of an alarm signal Check whether the unit is connected leak free to the on site condensation connection Check whether the waste w...

Page 67: ...y unobtrusive design Parallel operation of 2 units is possible type 148915 heating only type 148918 cooling only type 148917 heating cooling changeover Fig 52 Room thermostat type 196000148916 Room th...

Page 68: ...g 54 Clock thermostat type 30256 Clock thermostat 230 V type 30256 Electronic clock thermostat for 2 and 4 pipe applications surface mounted wall installation on a flush mounted box in visually unobtr...

Page 69: ...an external room sensor 3 control inputs functions parametrisable e g window contact presence detector heating cooling switchover Fig 57 Climate controller type 196000148942 Climate controller black t...

Page 70: ...applications surface mounted wall installation on a flush mounted box with a visually unobtrusive design with 2 5 LCD display and high quality glass finish with capacitive keys automatic LED backlight...

Page 71: ...ion 7 MODE button Set operating modes disabled with 2 pipe applications 8 FAN button Set fan control 1 2 Fig 61 KaController type 3210001 KaController without operating keys one button operation type...

Page 72: ...room temperature 2 Current time 3 Timer program enabled 4 Weekday 5 Alarm 6 Selected function is locked 7 External ventilation mode is locked 8 Filter alert 9 Eco mode 10 Setpoint setting enabled 11 F...

Page 73: ...the proper and trouble free operation of the equipment If there are signs of increased wear during regular checks shorten the required maintenance intervals to the actual wear and teat Contact the man...

Page 74: ...with casing with air inlet grille the grille needs to be dis mantled before changing the filter Installation of casing 000 Fig 65 Removing the filter Remove the filter 10 3 2 Visual checks Check heat...

Page 75: ...d remove the air outlet grille Fig 67 Remove the screws Remove 2 screws in casing Fig 68 Lift the casing tabs from the basic unit Raise the casing to remove the tabs from the basic unit Fig 69 Lowerin...

Page 76: ...that you use the rubber washers to guarantee a good seal Fig 71 Removing the main condensation tray ceiling Remove the main condensation tray downwards and forwards Fig 72 Removing the main condensat...

Page 77: ...and clean the valve condensation tray Fig 75 Valve condensation tray wall model Clean the valve condensation tray 10 3 5 Cleaning the float switch Fig 76 Dismantling the float switch Loosen the screw...

Page 78: ...float switch After cleaning make sure that the float switch is water tight when you as semble it 10 3 6 Clean the inside of the unit Check all elements that come into contact with air internal surface...

Page 79: ...ne Check flow and return and tighten if necessary Water outlet Condensate drain outlets blocked Clean condensate outlets and check for ad equate gradient Chilled water line incorrectly insulated Check...

Page 80: ...ection 7 A18 EEPROM error 8 A19 Offline slave in the CAN bus network 9 Tab 12 KaControl unit alarms Code Alarms tAL1 Temperature sensor in the KaController faulty tAL3 Real time clock in the KaControl...

Page 81: ...P012 P014 10 0 255 K 10 10 P014 Clip on sensor limit temperature for enabling the fan stages in cooling mode 18 0 255 C 18 P015 Function of input AI1 0 0 19 0 P016 Function of input AI2 0 0 19 0 P017...

Page 82: ...n setting max fan speed 100 0 100 100 P051 Fan setting min fan speed 0 0 90 0 P052 Fan setting enable speed limit 0 0 1 0 P053 Valve activation via pulse width modulation of valve switching cycle 15 1...

Page 83: ...60 P095 Disable DIP switch settings 0 0 1 0 P096 Digital outputs continuously activated 0 0 1 0 P097 Read DIP switch 0 63 P098 Activation 0 10V switch on limit for valves 30 0 100 V 10 30 P099 Activat...

Page 84: ...K 10 0 P134 Threshold for outside temperature for switching between heating fan mode 0 0 50 C 0 P135 Enable virtual sensor 0 0 1 0 P136 Enable external ventilation 0 0 2 0 Tab 14 Key parameters standa...

Page 85: ...omment 1 Increment of 1 parametrisable PCBs 2 Increment of 0 5 freely programmable PCBs t012 Date Time setting Year 9 0 99 t013 Date Time setting Month 1 1 12 t014 Date Time setting Day 1 1 31 t015 Da...

Page 86: ...Venkon Assembly installation and operating instructions 86 13 Certificates...

Page 87: ...odel slo v robku auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt to which this declaration relates is in conformity with the following standa...

Page 88: ...U Niederspannungsrichtlinie Hendrik Kampmann Lingen Ems den 01 09 2020 ___________________________________ Ort und Datum der Ausstellung Name und Unterschrift des Befugten Place and Date of Issue Name...

Page 89: ...s 25 Tab 6 Valve kit accessories 36 Tab 7 Technical data for condensate pump 42 Tab 8 Maximum electrical rating values for Venkon AC 43 Tab 9 Maximum electrical rating values for Venkon EC 43 Tab 10 M...

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Page 92: ...Ebert Str 128 130 49811 Lingen Ems T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Country Contact Great Britain Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex T...

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