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- 16 - 

on  fuel  quality  (especially  moisture),  burning  intensity,  chimney  draught  and  other 
circumstances.  It  is  recommended  to  clean  boiler  heat  exchanger  and  combustion 
chamber  when  sooth  layer  is  up  to  3  mm  thick,  but  no  rarely  than  2  –  3  times  per 
month.  When  cleaning,  remove  service  covers  (

27

)  (

see  Fig.  1

)  and  open  the 

remaining  covers  and  doors; remove  turbulators  (

19

)  and  carefully  clean  the  boiler’s 

internal surfaces with scrapper and brush.  

In  order  to  remove  the  hardened  scale,  it  is  recommended  to  use  the  chemical 

cleaners. 

It is recommended to clean the chimney no rarely than every year and necessarily 

before start of the heating season.  

Notice.  Is  recommended  to  have  a  annual  inspection  of  the  boiler  carried  out  by 

qualified specialist of boilers supervision. 

7.7.

 

Frequently Asked Questions 

I.

 

What  may  happen  when  electricity  breaks  down  during  boiler’s  working 

process? 

If there's no forced circulation, then water might get boiled, threat of the overheat 

of the boiler, there's threat of explosion of boiler or pipes, threat of being scalded. 

a)

 

Lower intensity of burning process: close primary air valve; close fume valve 

as much as you can, avoiding fume access to the premises; 

b)

 

In  case  of  emergency,  extinguish  the  boiler  by  removing  fuel  out  of  the 

boilers  burning  chamber  (put  burning  fuel  to  the  utensil  with  water  to  get  as 
little  fume  as  possible  accessing  the  premises;  open  windows  and  doors).  Do 
not pour water into burning chamber, water can damage the boiler completely. 

c)

 

At  winter time, if electricity failure lasts and there's threat of getting frozen, 

let out the water from heating system and pipes. 

II.

 

Why  during  combustion  process  there's  outsider  noises  (boiling  water  noise), 

external decorations and flue changes their color? 

Boiler is working above the nominal power, circulation pump is out of the order. 
a)

 

Check if smoke cessation and ignition valves are closed. 

b)

 

Check  if  air  draft  regulator  is  set  properly  and  it's  not  set  for  too  high 

temperature. 

c)

 

Check if chimneys thrust is not to strong, half-shut fume thrust valve. 

d)

 

Maybe  there's  no  water  circulation:  check  if  circulation  pump  is  in  working 

order;  check  water  pressure  (level)  in  the  system;  check  if  systems  is  vented 
properly; check for close system valve; check if water filters are not blocked. 

e)

 

Check out for worn out of door or lid sealing parts, replace them if needed.  

III.

 

Why boiler weeps, the fire goes out, smoke penetrates out of the boiler? 

Boilers operating power is set to low or there's not enough draught from chimney, 

that's why condensate accumulates.  

a)

 

In  case  of  lower  demand  of  heat,  put  less  fuel  to  make  sure  that  fuel  is 

burning not smoldering. 

b)

 

Use proper fuel - dry logs. 

Summary of Contents for K-2-70

Page 1: ...CENTRAL HEATING SOLID FUEL BOILER KALVIS 2 70 TECHNICAL CERTIFICATE INSTALLATION AND MAINTENANCE MANUAL Made in Lithuania Pagaminta Lietuvoje LST EN 303 5 2012 20548 87 20548 93...

Page 2: ...e 12 7 1 System preparation for heating 13 7 2 Boiler start up firing 13 7 3 Air draught regulator adjustment 14 7 4 Boiler firing 14 7 5 Boiler extinguishing 15 7 6 Boiler cleaning 15 7 7 Frequently...

Page 3: ...a variety of solid lump well dried fuel If desired the boiler is easy to adapt for stoking in mechanized way with pellets The boiler is manufactured using modern materials and technologies We believe...

Page 4: ...oiler power is too high and it has to be operated at lower than nominal power we recommend to install the boiler with accumulation tank 5 Use fuel no damper than 25 In the case of higher fuel dampness...

Page 5: ...than 40 Exhausted flue temperature at nominal output up to C 203 Exhausted flue quantity at nominal output kg s 0 058 Connection sockets dimensions flue channel mm 250 heating system in G2 B drainage...

Page 6: ...er front has air draught regulator 17 controlling the primary air supply valve 2 thermometer 16 pressure gauge 18 hearth service door 1 covering inner cast iron door 3 Fuel loading chamber is closed b...

Page 7: ...ntry In the extreme case wooden pallet can be used as fuel for the boiler Picture 2 Boiler packing for transportation 6 Boiler installation Boiler is to be installed in the premises meeting the releva...

Page 8: ...h extra elbow its cross section cannot be less than the cross section of fume escape from boiler hole with bending radius no less than 100 mm tube between the boiler flue and chimney shall be no longe...

Page 9: ...firemen make the openings in the chimney joint in a suitable place for periodical cleaning of soot once a month it is recommended to have boiler examined by qualified chimney expert once a year Notice...

Page 10: ...rming which ensures the long service life of the boiler not allows to form the condensate There are not shown the auxiliary technological equipment of the boiler house expansion vessel valves and othe...

Page 11: ...ary air supply dampers 27 see also chapter 7 3 6 5 Connection of the boiler cooling system According to the requirements of LST EN 303 5 standard par 4 1 5 11 3 for boiler operation it is necessary to...

Page 12: ...oling system Attention Emergency cooling coil cannot be used for hot water preparation 7 Boiler operate Boiler can be operated by adult persons well familiarized with boiler construction and this tech...

Page 13: ...ng the boiler from the system are not closed 7 2 Boiler start up firing Before starting the boiler open the smoke draught damper 15 see picture 1 ignition damper 13 through the doors 1 and 3 put crush...

Page 14: ...and add more fuel in the hearth Tightly close fuel loading door 6 and ignition damper 13 According to the selected temperature with the means of air draught adjuster 17 open the primary air supply va...

Page 15: ...ically aggressive acids under effect of which boiler service life can be reduced significantly In order to make sure that the boiler is tight stock it at high intensity for several hours then stop sto...

Page 16: ...oving fuel out of the boilers burning chamber put burning fuel to the utensil with water to get as little fume as possible accessing the premises open windows and doors Do not pour water into burning...

Page 17: ...is uninstalled due to other reasons Boiler is constructed from various materials so Bring electric appliances if present to electric appliances recycling organization Metal parts go to metal scrap Rem...

Page 18: ...moisture 35 40 Just cut tree contains 35 60 water Tree cut in the beginning of winter contains least quantity of water Hardwood contains less water Wood has to be cut and split to make firewood Firewo...

Page 19: ...or free Manufacturer takes no obligation for boiler operation and related consequences grants no warrant if the boiler is inadequately selected poorly installed see chapter 6 or operated see chapter 7...

Page 20: ...ress Telephone In the case of failure please call Company Address Telephone Manufacturer UAB Kalvis Pramon s 15 LT 78137 iauliai Lietuva Lithuania Telephone 370 671 88891 E mail prekyba kalvis lt Warr...

Page 21: ...nsions Diameter Height Length Chimney draught Number of elbows Last revision date Outgoing smoke temperature Brief description of boiler connection Fuel used for testing Type During boiler testing fun...

Page 22: ...ddress Experts Telephone Failure works carried out Repairs date Expert s signature Company Address Expert Telephone Failure works carried out Repairs date Expert s signature Company Address Expert Tel...

Page 23: ...manual requirements Regarding that I have claims for this product __________________________________________ I think that my upper listed deficiencies are defects of your product so please send your r...

Page 24: ...24 Stick product barcode here...

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