Kalmar Ottawa, Operator'S Manual

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Maintenance
KALMAR TRUCK PREVENTATIVE MAINTENANCE FORM
ELECTRONIC ENGINES (Except QSB-155) – RDS TRANSMISSION WITH NON-SYNTHETIC LUBE
TRUCK NUMBER LOCATION TECHNICIAN HOURS DATE
EACH OF THE FOLLOWING ITEMS SHOULD BE CHECKED AND THE CORRESPONDING BOX MARKED WITH THE APPROPRIATE NOTATION.
� = SATISFACTORY � = ADJUSTMENT NECESSARY � = REPAIRS NEEDED.
“A” INSPECTIONS SHOULD BE PERFORMED AT 250 HOUR INTERVALS, “B” INSPECTIONS AT 500 HOUR INTERVALS, “C” INSPECTIONS AT 1000 HOUR
INTERVALS, AND “D” INSPECTIONS AT 2000 HOUR INTERVALS.
OPERATION A B C D OPERATION A B C D
CAB – INTERIOR UNDER VEHICLE
CHECK OPERATION OF NEUTRAL START CHECK STEERING GEAR
CHECK OPERATION OF ALL GAUGES CHECK BRAKE LININGS AND DRUMS
CHECK LOW AIR BUZZER AND LIGHT CHECK SPRINGS
CHECK WINDSHIELD WIPER OPERATION CHECK SHOCK ABSORBERS (IF APP.)
CHECK WINDSHIELD WASHER OPERATION (IF APP.) TORQUE FRONT AXLE MOUNTING BOLTS
CHECK ACCELERATOR FOR FREE OPERATION TORQUE KING PIN DRAW KEY NUT(S)
CHECK HORN(S) OPERATION CHECK POWER STEERING PUMP
CHECK AIR SYSTEM FOR MAXIMUM 120 PSI CHECK HYDRAULIC PUMP
CHECK AIR SYSTEM FOR LEAK DOWN CHECK STARTER MOUNTING AND CONNECTIONS
CHECK OPERATION OF BACK UP ALARM CHECK ENGINE AND TRANSMISSION FOR LEAKS
CHECK OPERATION OF SHIFT LOCK OUT CHANGE ENGINE OIL AND FILTER
CHECK HVAC SYSTEM CHANGE TRANSMISSION EXTERNAL FILTER
BLOWER MOTOR OPERATION CHANGE TRANSMISSION FLUID
TEMPERATURE CONTROL CHECK ENGINE AND TRANSMISSION MOUNTS
AUXILIARY FAN(S) (IF APP.) CHECK WHEEL SEALS FOR LEAKS
A/C OPERATION (IF APP.) CLEAN REAR AXLE BREATHER
DEFROSTER OPERATION CHECK DIFFERENTIAL FOR LEAKS
CHECK OPERATION OF PTO CONTROL (IF APP.) CHECK DIFFERENTIAL OIL LEVEL
CHECK 5
TH
WHEEL UNLATCH CONTROL
CHANGE DIFFERENTIAL OIL
CHECK OPERATION OF BOOM CHECK LIFT CYLINDERS FOR LEAKS
CHECK FIRE EXTINGUISHER CHARGE (IF APP.) CHECK OTTO-RIDE RUBBER ISOLATOR (IF APP.)
CHECK SEAT BELT OPERATION TORQUE REAR AXLE MOUNTING BOLTS
CHECK SIDE DOOR LATCH OPERATION CHASSIS
CHECK REAR DOOR LATCH OPERATION CHECK FRONT AXLE OIL LEVEL (IF APP.)
CHECK DOME LIGHT OPERATION REPACK FRONT WHEEL BEARINGS (IF APP.)
CHECK ALL GLASS AND MIRRORS CHECK BATTERY CABLES & HOLDDOWNS
CHECK OPERATION OF WINDOWS CHECK BATTERIES FOR CRACKS OR ACID DAMAGE
CAB DOWN – EXTERIOR CLEAN BATTERY CABLE CONNECTIONS
CHECK CAB ACCESS STEPS AND HANDLES CHECK BATTERY BOX COVER HOLDDOWNS
CLEAN HEATER / AC FILTER (IF APP.) DRAIN WATER FROM AIR TANKS
CHECK REAR DOOR ROLLER / SLIDE ADJUSTMENT CHECK AND TORQUE ALL WHEEL NUTS
CHECK GLADHAND SEALS AND TRAILER AIR LINES CHECK WHEELS
CHECK TRAILER LIGHT CORD CHECK TIRE AIR PRESSURE, TREAD DEPTH & CONDITION
CHECK HEADLIGHTS / MARKER LIGHTS CHECK REAR AXLE PLANETARY FLUID LEVEL (IF APP.)
CHECK TURN SIGNALS INSPECT CATWALK
CHECK STROBE LIGHT (IF APP.) CHECK FRAME FOR CRACKS
CHECK SPOTLIGHTS CHECK MUD FLAPS / FENDERS (IF APP.)
CHECK WIPER BLADES CHANGE HYDRAULIC SYSTEM FILTER
CHECK WINDSHIELD WASHER FLUID LEVEL CHECK HYDRAULIC FLUID LEVEL
CAB UP CHANGE HYDRAULIC FLUID
CHECK OPERATION OF CAB TILT PUMP CLEAN HYDRAULIC TANK VENT
CHECK CAB SAFETY PROP LUBRICATION
CHECK CAB SUSPENSION AND LATCH CHECK / LUBRICATE SIDE DOOR HINGES
CHECK INTAKE DUCTING FOR LEAKS CHECK / LUBRICATE REAR DOOR ROLLERS
CHECK RADIATOR FOR LEAKS CHECK / LUBRICATE CAB HINGE PINS
CHECK RADIATOR MOUNTS CHECK / LUBRICATE HOOD HINGE
CHECK COOLANT LEVEL AND CONCENTRATION CHECK / LUBRICATE STEERING SLIP JOINT
CHECK AND ADJUST COOLANT ADDITIVE (IF APP.) CHECK / LUBRICATE STEERING U-JOINTS
CHANGE ENGINE COOLANT CHECK / LUBRICATE KING PINS AND TIE ROD ENDS
CHECK COOLANT HOSES AND CLAMPS CHECK / LUBRICATE DRAG LINK
CHECK FAN CLUTCH FOR OPERATION (IF APP.) CHECK / LUBRICATE SLACK ADJUSTERS
CHECK ENGINE COOLING FAN FOR CRACKS CHECK / LUBRICATE SPRING PINS AND BUSHINGS
CHECK ENGINE BELT(S) AND TENSIONER CHECK / LUBRICATE DRIVELINE U-JOINTS
CHANGE ENGINE COOLANT FILTER (IF APP.) CHECK AND LUBE LOWER BOOM CYLINDER BEARING
CHECK ENGINE AND TRANSMISSION FOR LEAKS CHECK AND LUBE OTTO-RIDE PIVOT POINTS (IF APP.)
DRAIN FUEL WATER SEPARATOR ADD GREASE TO AUTOLUBE RESERVOIR (IF APP.)
CHANGE FUEL FILTER / FUEL WATER SEPARATOR CLEAN, CHECK, ADJUST AND LUBE 5 TH WHEEL JAWS
CHECK AIR RESTRICTION GAUGE (IF APP.) CHECK AND LUBRICATE 5
TH
WHEEL TOP PLATE
CHANGE AIR FILTER AS NEEDED CHECK AND LUBRICATE 5 TH WHEEL PIVOT PINS
CHANGE AIR DRYER DESICCANT (IF APP.) AS NEEDED CHECK AND LUBRICATE BOOM PIVOT BEARINGS
CHECK EXHAUST SYSTEM CHECK AND LUBE UPPER BOOM CYLINDER BEARING
CHECK TRANSMISSION FLUID LEVEL CHECK AND LUBRICATE HYDRAULIC PUMP DRIVE
CLEAN TRANSMISSION BREATHER TEST DRIVE
TORQUE CAB TO DECK MOUNTING BOLTS DRIVE VEHICLE TO CHECK FOR OVERALL OPERATION