Kaliming Nex Bill KL-2000 seies Manual Download Page 2

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Contents

Chapter I. Specification.

Chapter II.

Installation.

Chapter III. Error Code.

Chapter IV. Electrical Parts Location.

Chapter V. Maintenance Mode.

Chapter VI. Adjustment Standard.

Chapter VII. Electrical Drawing.

Chapter VIII. Parts Manual.

Chapter IX. Recommended Spare Parts.

Summary of Contents for Nex Bill KL-2000 seies

Page 2: ...ecification Chapter II Installation Chapter III Error Code Chapter IV Electrical Parts Location Chapter V Maintenance Mode Chapter VI Adjustment Standard Chapter VII Electrical Drawing Chapter VIII Parts Manual Chapter IX Recommended Spare Parts ...

Page 3: ...Range Dimension Max 185 100 mm Min 100 50 mm Thickness 0 07 0 15 mm 4 Hopper Capacity 300 notes Approx Thickness of note bundle is 50mm 5 Stacker Capacity 200 notes Approx 6 Machine Outer Dimensions 275 w x 246 D x 240 H mm 7 Weight 5 5 kg 8 Rated Power Source Voltage Free Voltage AC 100V 240V 9 Rated Power Source Frequency 50 60Hz 10 Power Consumption 40W during counting 10W at stand by 11 Ambien...

Page 4: ...e placed in the hopper If bills are not cleared from stacker It will alarm to clear the bills 4 MIX SIN Mixed note counting with value detection KL 2050 2300 2500 To check value extension Press ß Enter and It will display 5 denomination s count Value Press 8 or 2 button to see additional denomination s count Value 5 SAVE When you don t use the machine press the SAVE then you can save power consump...

Page 5: ...e Changed level is saved Auto First banknote is standard data for double L 1 Standard level density is one piece s density of normal paper L 2 Standard level density is two piece s density of normal paper L 3 Standard level density is three piece s density of normal paper Disa LED Disable LCD Disable mode 4 Sensors 1 Counter Sensor IR Sensor One pair Each One on the Left and Right Sides Also funct...

Page 6: ...iving Motors DC Motor 2pcs 2 Power Source Unit SMPS 24V 2 5A 5V 1 5A 6 Mechanical Component Unit 1 Thickness Adjustment With Thickness Adjustment Dial 2 Notes Guides Chained Synchronous Note Guide Height 50mm To set up to 300 pcs 3 Carrying Handle Equipped ...

Page 7: ...your notes with each of density level D1 D14 5 KL 2000 Series can be set the various functions detection levels and counting speed depending in the condition of notes and request from your customers Mode Setting page Counting Speed Setting page Doubles Detection Level Setting page Width Length Detection Setting page UV Setting Page 6 Adjust the Note Guides to the specified denomination and count t...

Page 8: ...he bad notes 2 Check the gaps between Feed Rollers and Reversing Rollers 3 Check if there is no slip between notes and Feed Rollers Clean the rollers if necessary 4 Check or adjust value of Count Sensor s level VR 9 10 5 Malfunction of Main PCB w long d Lo Excess long of longer side length of note 1 Check and remove the bad notes 2 Check the gaps between Feed Rollers and Reversing Rollers 3 Check ...

Page 9: ...necessary 4 Clean Count Sensor 5 Check or adjust value of Count Sensor s level VR 9 10 6 Malfunction of Main PCB Thin E th Thin notes are fed 1 Check and remove the bad notes s 2 Check the gaps between Feed Rollers and Reversing Rollers 3 Check if there is no slip between notes and Feed Rollers Clean the rollers if necessary 4 Clean Count Sensors 5 Check density level 6 Check or adjust value of Co...

Page 10: ...R sensor is covered with notes 5 If the right IR sensor is covered with dust or dirt clean the sensor with brush L color err E LC Left color sensor RGB is on problem 1 Check the level of left RGB sensor VID 1303 2 Check if the connectors of left RGB sensor are well fixed 3 Check if the left RGB sensor is OK 4 Check if the left RGB sensor is covered with notes 5 If the left RGB sensor is covered wi...

Page 11: ...not function with pressing any keys 1 Check or reconnect Connector on Main PCB 2 Check front PCB VID 1403 3 Malfunction of Display PCB 4 Malfunction of Main PCB The Motors do not work and Display does no light in and also the machine does not function with pressing any key 1 Check or change fuse s 2 Check of change Power Cable 3 Check or reconnect connectors on Main PCB 4 Malfunction of front PCB ...

Page 12: ... 2000 Basic Counting NO Part Name Drawing No Remarks 1 Hopper Sensor 2 Stacker Sensor 3 Encoder Sensor 4 IR Sensor Emitting L R Counter Sensor 5 IR Sensor Receiving L R Counter Sensor 6 Main Motor 7 Stacker Motor 8 Main PCB 9 Display PCB LED 10 UV Lamp 11 SMPS Ass y ...

Page 13: ...r Sensor 4 IR Sensor Emitting L R Counter Sensor 5 IR Sensor Receiving L R Counter Sensor 6 Main Motor 7 Stacker Motor 8 Main PCB 9 Display PCB LED 10 UV Lamp 11 SMPS Ass y 12 UV Penetration Emitting L R UV Detection 13 UV Penetration Receving L R UV Detection 14 UV Reflection Emitting Receving UV Detection ...

Page 14: ...2 Stacker Sensor 3 Encoder Sensor 4 IR Sensor Emitting L R Counter Sensor 5 IR Sensor Receiving L R Counter Sensor 6 Main Motor 7 Stacker Motor 8 Main PCB 9 Display PCB LED 10 UV Lamp 11 SMPS Ass y 15 CIS Receiving L R Length Detection 16 CIS Emitting L R Length Detection 4 KL 2030 ...

Page 15: ... IR Sensor Receiving L R Counter Sensor 6 Main Motor 7 Stacker Motor 8 Main PCB 9 Display PCB LED 10 UV Lamp 11 SMPS Ass y 12 UV Penetration Emitting L R UV Detection 13 UV Penetration Receving L R UV Detection 14 UV Reflection Emitting Receving UV Detection 15 CIS Receiving L R Length Detection 16 CIS Emitting L R Length Detection 5 KL 2040 2050 ...

Page 16: ...Receiving L R Counter Sensor 6 Main Motor 7 Stacker Motor 8 Main PCB 9 Display PCB LED 10 UV Lamp 11 SMPS Ass y 12 UV Penetration Emitting L R UV Detection 13 UV Penetration Receving L R UV Detection 14 UV Reflection Emitting Receving UV Detection 15 CIS Receiving L R Length Detection 16 CIS Emitting L R Length Detection 17 MG Sensor MG Detection 6 KL 2300 ...

Page 17: ...eceiving L R Counter Sensor 6 Main Motor 7 Stacker Motor 8 Main PCB 9 Display PCB LCD 3 10 UV Lamp 11 SMPS Ass y 12 UV Penetration Emitting L R UV Detection 13 UV Penetration Receving L R UV Detection 14 UV Reflection Emitting Receving UV Detection 15 CIS Receiving L R Length Detection 16 CIS Emitting L R Length Detection 17 MG Sensor MG Detection 7 KL 2500 ...

Page 18: ... Stacker Motor 8 Main PCB 9 Display PCB LCD 3 10 UV Lamp 11 SMPS Ass y 12 UV Penetration Emitting L R UV Detection 13 UV Penetration Receving L R UV Detection 14 UV Reflection Emitting Receving UV Detection 15 CIS Receiving L R Length Detection 16 CIS Emitting L R Length Detection 17 MG Sensor MG Detection 18 White LED RGB Emitting L R Color Detection 19 RGB Sensor RGB Receiving L R Color Detectio...

Page 19: ...ance Mode turn off the Power Switch 3 How to execute function of Maintenance Mode 1 Select desired function by changing the number 2 Press Enter key to execute the function and press Mode key or Enter key to terminate the function 3 Press ten keys to set the number 4 Function of Each Mode NO Mode Function 31 Parameter save To save the parameter 34 Calibration data save To backup the important data...

Page 20: ...rt 1 5 note count 434 Batch stop reverse delay time To set reverse delay time at batch stop SP 3 SP 5 446 Speed 1 reverse delay time To set reverse delay time at speed 1 456 Speed 2 reverse delay time To set reverse delay time at speed 2 466 Speed 3 reverse delay time To set reverse delay time at speed 3 476 Speed 4 reverse delay time To set reverse delay time at speed 4 486 Speed 5 reverse delay ...

Page 21: ...ode 711 Hopper auto manual start To set start mode 714 Mix mode To set mix mode 715 DD by speed To set DD by speed 716 CF by speed To set CF by speed 717 Value display mode To set value display mode 718 NT off mode To set NT off mode 719 CIS diagnostic To set CIS diagnostic 1061 Total count To show total count 1201 VID login Enter VID mode 1301 Speed Calibration To calibrate speed 1303 Photo Calib...

Page 22: ...word 1983 Service call count clear Clearing number of count after service call 1984 Service call count Check number of count after service call 1985 Service call target count Service call target number of count 1986 Service call target count Lock Service call target number for block counting 2002 Alarm occur count To check total alarm count 2601 2629 Alarm count To check alarm count each alarm 300...

Page 23: ...t be saved y e s Press 8 key or 2 key to change the display yes Then the parameter can be saved 0 Press Enter key again to save the parameter VID 34 Calibration data save Content To save the function of calibration data Operation Procedure 3 4 Press Enter key while the display indicates 34 n o The display indicates no then the calibration parameter is not saved y e s Press 8 key or 2 key to change...

Page 24: ...or 2 key to change the display yes Then it will be restored 0 Press Enter key again to restore the calibration data VID 41 Parameter Reconfiguration Content To initialize the function of VID data Operation Procedure 4 1 Press Enter key while the display indicates 41 n o The display indicates no then the all parameter is not initialized y e s Press 8 key or 2 key to change the display yes Then it w...

Page 25: ...ameter connected with motor will be initialized 0 Press Enter key again to initialize the parameter connected with motor VID 43 Parameter initialization connected with speed Content To initialize function of VID data connected with speed Operation Procedure 4 3 Press Enter key while the display indicates 43 n o The display indicates no then the parameter connected with speed is not initialized y e...

Page 26: ...e parameter will be initialized 0 Press Enter key again to initialize the parameter connected with Sensor VID 45 Parameter initialization connected with function Content To initialize function of VID data connected with function Operation Procedure 4 5 Press Enter key while the display indicates 45 n o The display indicates no then the parameter connected with function is not initialized y e s Pre...

Page 27: ...y yes Then the parameter will be initialized 0 Press Enter key again to initialize the parameter Connected with DD VID 47 Parameter initialization connected with CF Counterfeit Content To initialize function of VID data connected with CF Operation Procedure 4 7 Press Enter key while the display indicates 47 n o The display indicates no then the parameter connected with alarm is not initialized y e...

Page 28: ...ay yes Then the parameter will be initialized 0 Press Enter key again to initialize the parameter Connected with TH thickness VID 49 Parameter initialization connected with Alarm Content To initialize function of VID data connected with Alarm Operation Procedure 4 9 Press Enter key while the display indicates 49 n o The display indicates no then the parameter connected with Alarm is not initialize...

Page 29: ...yes Then the parameter will be initialized 0 Press Enter key again to initialize the parameter connected with Banknote data VID 52 Parameter save connected with Banknote data Content To initialize function of VID data connected with banknote data Operation Procedure 5 2 Press Enter key while the display indicates 52 n o The display indicates no then the parameter connected with Banknote data is no...

Page 30: ...rmware version ex firmware version x2 50 0 Press Enter key again to terminate the function Please push Enter button to come out from the function VID 215 Hardware version Content To show hardware version Operation Procedure 2 1 5 Press Enter key while the display indicates 215 H 3 7 The display indicates hardware version ex Firmware version 3 7 0 Press Enter key again to terminate the function ...

Page 31: ...216 3 7 The display indicates CPLD version ex CPLD version 3 7 0 Press Enter key again to terminate the function VID 217 Information of VID Version Content To check information of VID Version Operation Procedure 2 1 7 Press Enter key while the display indicates 217 x 2 0 The display indicates VID version ex VID version x2 0 0 Press Enter key again to terminate the function ...

Page 32: ...rocedure 4 2 3 Press Enter key while the display indicates 423 1 5 0 The display indicates Stacker motor delay time ms It means Stacker motor will be stop after 15ms 1 8 0 If you want longer press 8 key If you want shorter press 2 key 0 Press Enter key again to terminate the function You should save changed parameter with VID 31 ...

Page 33: ... Procedure 4 3 3 Press Enter key while the display indicates 433 1 5 The display indicates start reverse delay time ms It means Stacker motor will be stop after 15ms 1 8 If you want longer press 8 key If you want shorter press 2 key 0 Press Enter key again to terminate the function You should save changed parameter with VID 31 ...

Page 34: ...me Operation Procedure 4 3 4 Press Enter key while the display indicates 434 1 5 The display indicates batch stop reverse delay time 1 8 If you want longer press 8 key If you want shorter press 2 key 0 Press Enter key again to terminate the function To save your changed default speed Please press VID 31 ...

Page 35: ...note Operation Procedure 4 4 6 Press Enter key while the display indicates 446 1 5 The display indicates reverse delay time at speed 1 ms Please set batch at 48 and count sample note 1 8 If you want longer press 8 key otherwise press 2 key 0 Press Enter key again to terminate the function To save reverse delay time at speed 1 Please press VID 31 ...

Page 36: ...ed 2 Operation Procedure 4 5 6 Press Enter key while the display indicates 456 1 5 The display indicates reverse delay time at speed 2 ms 1 8 If you want longer press 8 key otherwise press 2 key 0 Press Enter key again to terminate the function To save reverse delay time at speed 2 Please press VID 31 ...

Page 37: ...ed 3 Operation Procedure 4 6 6 Press Enter key while the display indicates 466 1 5 The display indicates reverse delay time at speed 3 ms 1 8 If you want longer press 8 key otherwise press 2 key 0 Press Enter key again to terminate the function To save reverse delay time at speed 2 Please press VID 31 ...

Page 38: ...ed 4 Operation Procedure 4 7 6 Press Enter key while the display indicates 476 1 5 The display indicates reverse delay time at speed 4 ms 1 8 If you want longer press 8 key otherwise press 2 key 0 Press Enter key again to terminate the function To save reverse delay time at speed 2 Please press VID 31 ...

Page 39: ... speed 5 Operation Procedure 4 8 6 Press Enter key while the display indicates 486 1 5 The display indicates reverse delay time at speed 5 ms 1 8 If you want longer press 8 key otherwise press 2 key 0 Press Enter key again to terminate the function You should save the parameter after change VID 31 ...

Page 40: ...n Procedure 5 0 3 Press Enter key while the display indicates 503 1 The display indicates UV penetrate sensor is installed Install 1 Uninstall 0 0 If you want uninstall UV penetration sensor press 8 or 2 key and set 0 0 Press Enter key again to terminate the function Press VID 31 to save Penetrative UV sensor whether install or uninstall ...

Page 41: ... Procedure 5 0 4 Press Enter key while the display indicates 504 1 The display indicates reflective UV sensor is installed Install 1 Uninstall 0 0 If you want uninstall press 8 or 2 key and set the display indicates 0 0 Press Enter key again to terminate the function Press VID 31 to save reflective UV sensor whether install or uninstall ...

Page 42: ...ninstall Operation Procedure 5 0 5 Press Enter key while the display indicates 505 1 The display indicates Color sensor installation Install 1 Uninstall 0 0 If you want uninstall press 8 or 2 key and set the display 0 0 Press Enter key again to terminate the function Press VID 31 to save changed parameter ...

Page 43: ... Operation Procedure 5 0 6 Press Enter key while the display indicates 506 1 The display indicates Wide CIS sensor is installed Install 1 Uninstall 0 0 If you want uninstall the Wide CIS sensor press 8 or 2 key and set the display 0 0 Press Enter key again to terminate the function Press VID 31 to save changed parameter ...

Page 44: ... Operation Procedure 5 0 7 Press Enter key while the display indicates 507 1 The display indicates MR sensor is installed Install 1 Uninstall 0 0 If you want uninstalled press 8 or 2 key and set the display 0 0 Press Enter key again to terminate the function You should save the parameter after change VID 31 ...

Page 45: ...ration Procedure 5 0 8 Press Enter key while the display indicates 508 1 The display indicates UV Lamp is installed Install 1 Uninstall 0 0 If you want uninstall UV lamp press 8 or 2 key and set the display 0 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 46: ...cedure 5 1 3 Press Enter key while the display indicates 513 5 0 The display indicates Hopper sensor debounce time 1 0 0 If sensitivity of hopper sensor is too sensitive Increase the value If hopper sensor is too insensitive decrease the value up 2 down 8 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 47: ...nter key while the display indicates 523 5 0 The display indicates Stacker sensor debounce time 1 0 0 If sensitivity of stacker sensor is too sensitive Increase the value If stacker sensor is too insensitive decrease the value up 2 down 8 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 48: ...ure 5 2 5 Press Enter key while the display indicates 525 2 0 0 The display indicates capacity of Stacker 3 0 0 To increase stacker capacity press 8 button To decrease stacker capacity press 2 button 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 49: ...ocedure 5 2 6 Press Enter key while the display indicates 526 1 0 The display indicates alarm delay time after finishing count If you select 0 it means function off 5 To increase time press 8 button To decrease time press 2 button 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 50: ...D 526 to enter this feature Operation Procedure 5 2 7 Press Enter key while the display indicates 527 1 It can not be counted with uncleared stacker You must set 0 If you want counting with uncleared stacker press 8 and select 0 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 51: ...rocedure 7 0 3 Press Enter key while the display indicates 703 1 The display indicates Manual mode None 0 Manual 1 auto 2 mix 3 2 If you want auto mode press 8 or 2 key and set the display 2 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 52: ... mode time Operation Procedure 7 0 4 Press Enter key while the display indicates 704 5 The display indicates Power save at auto mode time true value 1 minute value 1 0 If you want 10 minute auto power save press 2 key and set the display indicates 10 8 key down 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 53: ... 5 Press Enter key while the display indicates 705 1 The display indicates preset 100 0 0 100 1 50 2 25 3 10 4 5 5 Unlimited 6 2 If you want auto Preset 50 press 8 or 2 key and set the display 2 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 54: ...ress Enter key while the display indicates 706 1 0 0 The display indicates batch 0 preset None 0 Manual 1 auto 2 mix 3 2 0 0 If you want 200 preset at batch 0 press 8 and set the display indicates 200 2 key down 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 55: ...acker clearing to restart count Operation Procedure 7 1 0 Press Enter key while the display indicates 710 0 The display indicates restart mode manual 0 auto 1 1 If you want to restart counting after stacker clearing Please set the value 1 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 56: ...start mode Operation Procedure 7 1 1 Press Enter key while the display indicates 711 1 The display indicates auto start from hopper sensor 0 Start automatically 1 Start Manually 0 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 57: ...cates mix mode 0 Value mode count is not used 1 None Mixed note value mode 2 None Single value mode 3 None Single value Mixed value mode 4 Mixed value Single value mode 5 Single value Mixed value mode 6 Mixed value only 7 Single value only 8 Single value Mixed value Express mode EXPRESS mode speed will change to Speed 5 0 Press Enter key again to terminate the function To save your changed paramet...

Page 58: ... Procedure 7 1 5 Press Enter key while the display indicates 715 2 The display indicates DD by speed 2 Disable 0 sp1 1 sp1 sp2 2 sp1 sp3 3 sp1 sp4 4 sp1 sp5 5 3 If you want DD at speed 3 press 8 or 2 key and set the display 3 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 59: ...dicates 716 2 The display indicates counterfeit detection is activated up to speed 2 Disable 0 sp1 1 sp1 sp2 2 p1 sp3 3 sp1 sp4 4 sp1 sp5 5 3 If you want to activate counterfeit detection at speed 3 press 8 or 2 key and set the display 3 We recommend CF detection Maximum Sp 3 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 60: ...mode 1 Value count display mode 0 Value Count will be indicated first column Second column will be display M S 1 Count mode will be displayed on first column at Preset area Currency mark will be displayed on second column 2 M S mark will be displayed on first column Currency mark will be displayed on second column 0 Press Enter key again to terminate the function To save your changed parameter Ple...

Page 61: ... Procedure 7 1 8 Press Enter key while the display indicates 718 0 The display indicates nt off mode 1 NT mode off with other detection NONE 0 DD CF off mode DD 1 CF detection off only DD detection On 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 ...

Page 62: ...4 It will display cleaning alarm when value is lower than 4 1 WIDE sensor diagnostic value factor of cleaning alarm 0 diag off 1 100 factor 0 Press Enter key again to terminate the function To save your changed parameter Please press VID 31 VID 1061 TOTAL COUNT Content To show total number of count so far Operation Procedure 1 0 6 1 Press Enter key while the display indicates 1061 2 0 0 8 The disp...

Page 63: ...al number of count so far Operation Procedure Press mode Restart to enter login mode 0 The display indicates maintenance mode 1 2 0 1 Press Enter key while the display indicates 1201 P A S S The display indicates password 1 0 0 0 Press Enter key again to the function ...

Page 64: ...50note min at speed 3 7 8 Please increase PWM more with pressing 1 button Count again and set the speed as close as standard speed 1250 min S P 4 1 5 0 0 Press 5 key The display indicates standard count per minute at speed 4 Please count sample notes and set the speed with 1 or 7 button S P 5 1 8 5 0 Press 5 key The display indicates standard count per minute by speed 5 Please count sample note an...

Page 65: ... Blue VR 6 Standard Value 50 Left UV Penetration VR 7 Standard Value 184 Right UV Penetration VR 8 Standard value 184 Center UV VR 12 70 Operation Procedure 1 3 0 3 Press Enter key while the display indicates 1303 L I R 1 8 0 The display indicates left IR sensor AD value Please insert Sensor sheet L I R 6 0 The display indicates LIR AD value when input sensor Sheet Please adjust the value at 60 by...

Page 66: ...UE AD value R C B 5 0 Press 6 key The display indicates right color sensor BLUE AD value L U V 2 0 Press 6 key The display indicates left UV sensor AD value R U V 2 0 Press 6 key The display indicates right UV sensor AD value C U V 7 0 Press 6 key Please clear sensor sheet The display indicates center UV Reflection type sensor AD value 0 Press Mode key again to terminate the function ...

Page 67: ...dicates 1301 6 8 0 The display indicates standard height length The width of tested sample notes are 68 0mm 6 8 2 The display indicates average width length of tested sample note 6 7 7 Please offset width length 67 7mm 67 8mm with 2 button Up or 8 button Down 0 Press Mode key again to terminate the function You should save the parameter after change VID 31 ...

Page 68: ...8 is full cell of Left wide sensor 2 5 0 Reference changing with 1 or 7 button Please find out second stable point value 0 and reduce 8 step from second stable point 6 0 4 8 8 Press 5 key The display indicates reference and width length of the right wide sensor 2 5 0 Reference changing with 3 or 9 button Please find out second stable point value 0 and reduce 8 step from second stable point Please ...

Page 69: ...r key while the display indicates 1309 0 1 4 8 0 The display indicates width length of sample notes 5 0 1 4 7 7 The display indicates number of counting The display indicates width length average of total counting 5 0 3 Press 2 up or 8 down for offset to meet length of sample notes You should save the parameter with power save button ...

Page 70: ...y indicates value of MR 1 0 1 0 The display indicates positive value of MR The display indicates negative value of MR 1 0 1 0 1 positive reference up 7 positive reference down 3 negative reference up 9 negative reference down If you want reduce the value press button 1 or 9 If you press button 3 or 7 MR value going up Please push save button to save calibration data ...

Page 71: ...ress Enter key while the display indicates 1312 0 0 The display indicates color RED date And you can adjust color RED data 0 0 If you press 5 you can choice color red color green and color blue And you can adjust color data about each color data with 2 or 8 button 0 0 Please push save button to save calibration data ...

Page 72: ...tes 1403 1 2 3 4 5 6 7 The display indicates sensor statuses by the number 1 or 0 Check the sensor function by blocking the sensor manually 1 Hopper sensor 2 Stack sensor 3 Encoder sensor 4 LED 5 Left IR sensor 6 Right IR sensor 7 KEY 0 means the sensor is not blocked and 1 means the sensor is blocked 0 Press Mode key again to terminate the function ...

Page 73: ... 0 8 Press Enter key while the display indicates 1908 0 The display indicates display only count on the Customer Display 1 The display indicates display value on the Customer Display Count 0 Value 1 Count and Value 2 0 Press Enter key again to terminate the function You should save the parameter after change VID 31 ...

Page 74: ...s Enter key while the display indicates 1981 P A S S Security number 0 Press Mode key again to terminate the function VID 1982 Service call password Content To login service call Operation Procedure 1 9 8 2 Press Enter key while the display indicates 1982 P A S S Revised password Please record revised password 0 Press Mode key again to terminate the function ...

Page 75: ...vice maintenance Y E S Changing Yes with 2 or 8 button 0 Press Mode key again to terminate the function VID 1984 Service call count Content To check number of count Operation Procedure 1 9 8 4 Press Enter key while the display indicates 1984 5 5 5 0 The display indicates number of count after setting service call clearing 0 Press Enter key again to terminate the function You couldn t change the va...

Page 76: ...e display indicates service call target count If you count is over than service call target count it will be alarm service call message But it can count with service call error message 1 0 0 0 If you want change service call target you should press the number button ex 1 0 0 0 0 0 0 0 Press Enter key again to terminate the function If you changed service call target it will save automatically ...

Page 77: ...s not working 3 0 0 0 If you want change service call target you should press the number button ex 3 0 0 0 0 0 0 0 Press Enter key again to terminate the function If you changed service call target it will save automatically VID 2002 Alarm occur count Content To set service call count clear Operation Procedure 2 0 0 2 Press Enter key while the display indicates 2002 1 0 The display indicates total...

Page 78: ...lf 2623 Left Color Sensor Error 2609 Balance 2624 Right Color Sensor Error 2610 Over Count 2625 Left Wide Sensor Error 2611 Width Long 2626 Right Wide Sensor Error 2612 Width Short 2627 EEPROM Error 2613 Jam 2628 Rear Board Error 2614 Chain 2629 Stack Full Error 2615 Over Load 2 6 0 2 If you want show the count of Counterfeit Error Press Enter key while the display indicates 2602 1 0 The display i...

Page 79: ...djustment l UV sensors Sensor test notes are necessary for UV reflection type and UV test note are necessary for UV penetration type l CIS sensor l MG sensor l RGB sensor l MG Gap adjustment VID 1303 a LCD Front display CAL PHOTO L R IR IR IR AD value UV UV UV AD value CR CR Left Right Color of RED CG CG Left Right Color of GREED CB CB Left Right Color of BLUE b LED Front display Lir rIr Luv Cuv r...

Page 80: ...e mode is same for all models 1 Clean count sensors 2 Enter maintenance mode and execute VID1403 3 The display indicates left sensor AD value Adjust left sensor AD value at 60 with VR9 The display indicates Right sensor AD value by 6 digits from Left sensor AD value Adjust Right sensor AD value at 60 with VR10 4 To continue UV Penetration Reflection RGB adjustment Press 6 or 4 digits ...

Page 81: ...ce All models are same maintenance mode 1 Clean count sensors 2 Enter maintenance mode and execute VID1303 3 The display indicates left sensor AD value Adjust left sensor AD value at 60 with VR9 The display indicates Right sensor AD value by 6 digits from Left sensor AD value Adjust Right sensor AD value at 60 with VR10 4 To continue UV Penetration Reflection RGB adjustment Press 6 or 4 digits ...

Page 82: ...LEN X X Please set 0 with pressing 7 button First stable point Please down FEF value and find out Second stable point with 7 button It is second stable point Please reduce 8 digits from second stable point 3 For Right CIS sensor adjustment REF X X LEN X X Please set 0 with pressing 7 button First stable point Please down REF value and find out Second stable point with 7 button It is second stable ...

Page 83: ... AVR 0 MAX 0 SP 2 1000 Standard Value Unit AD value Adjustment Procedure Maintenance 1 Enter maintenance mode VID 1311 2 Count MR test note and check Min Max value of MR Please set Min Max value at 0 with VR11 3 Test real note If Min value is over 10 It is stable If Min value is less 10 It is not stable with MR Please Adjust VR11 to make Mix value over 10 4 Test again with MR test note and real no...

Page 84: ...http www nexbill co kr Item Feed roller Reverse Roller gap adjustment Related problem Special Tools Medium Work time Standard Value Unit AD value Adjustment Procedure Maintenance ...

Page 85: ...http www nexbill co kr ...

Page 86: ...http www nexbill co kr Chapter VII Spare parts 1 Case Ass y NO Drawing NO Description Q ty Remarks 1 009 0087 Hopper Guide Body 1 2 009 0086 Hopper Cover 1 3 009 0091 Hopper Guide Body Cover Ass y 1 ...

Page 87: ...Sensor Harness 1 8 011 0203 02 Bolt M3 5 F S Nickel 1 9 011 0210 Nut 3mm 1 10 009 0081 Front Case 1 11 009 0082 Stack Guide 1 12 009 0083 Stack Guide Cover 1 13 009 0095 Stack Emmiting Sensor Ass y 1 009 0095 02 Stack Emmiting Sensor 1 009 0095 01 Stack Emmiting Sensor PCB 1 009 0095 05 Stack Emmiting Sensor Harness 1 14 009 0095 Stack Receiving Sensor Ass y 1 009 0095 04 Stack Receiving Sensor 1 ...

Page 88: ...0 012 0306 Display PCB Ass y 1 012 0306 01 Display PCB LCD 1 012 0306 02 Display PCB LED 1 21 009 0085 03 AC Socket Ass y 1 22 002 0018 02 Encoder Sensor Harness 1 23 009 0085 Rear Cover 1 24 009 0085 02 Terminal Ass y 1 25 012 0307 01 Display Panel 2500 LCD 1 26 012 0307 02 Display Panel 2300 LED 1 27 012 0307 03 Display Panel 2000 LED 1 ...

Page 89: ... www nexbill co kr 2 Reversing Roller bracket Ass y NO Drawing NO Description Q ty Remarks 1 007 0061 Thickness Shaft 1 2 007 0064 Thickness Stopper 1 3 011 0207 01 QM Bolt M5 6 4 4 007 0065 Plate Spring 1 ...

Page 90: ...3 011 0211 Pan Nut 2 14 012 0209 Bearing 2 15 008 0080 Clutch Arm 1 16 007 0073 Pinch Roller BKT 1 17 011 0208 02 E Ring 1 18 007 0074 Pinch Roller Guide 1 19 011 0202 08 Bolt M3 4 1 20 007 0077 Pinch Roller Ass y 1 21 007 0071 Reverse Roller Shaft 1 22 007 0078 Insert Pinch Roller Guide 1 23 007 0072 Reverse Roller L R 2 24 007 0079 Insert Pinch Roller Ass y 1 25 004 0045 02 Pinch Roller Guide Pu...

Page 91: ...Roller Ass y NO Drawing NO Description Q ty Remarks 1 005 0048 Feed Roller Shaft 1 2 005 0049 Feed Roller Ass y 1 Feed Roller Mold Feed Roller Rubber 3 005 0049 Feed Roller Ass y 1 4 005 0050 Center Roller Ass y 1 Center Roller Mold ...

Page 92: ...7 011 0208 01 E Ring 6 8 005 0051 Wave Washer 2 9 005 0052 Feed Side Gear 1 10 006 0055 Kicker Roller Ass y 2 Kicker Roller Mold Kicker Roller Rubber 11 006 0053 Kicker Roller Shaft 1 12 006 0054 Kicker Roller Fixed Shaft 2 13 006 0056 Kicker Side Gear 1 14 006 0057 Kicker Feed Gear Belt 150 1 ...

Page 93: ... Roller cover Ass y NO Drawing NO Description Q ty Remarks 1 003 0026 Receiving Sensor Panel 1 2 003 0035 MG Sensor Guide 1 3 003 0036 MG Sensor 1 4 003 0032 Receiving UV Sensor Ass y 1 5 003 0033 Receiving Wide Sensor Guide 2 ...

Page 94: ...04 0039 02 Emitting Sensor Guide Right 1 16 004 0041 02 Emitting Wide Sensor Right 1 17 004 0044 Accelerator Roller Guide 1 18 004 0045 Accelerator Roller Pushing Spring 1 19 004 0043 Emitting UV Sensor Ass y 1 20 004 0042 Emitting UV Sensor Guide 1 21 004 0040 02 Emitting Right Sensor Ass y 1 22 004 0040 01 Emitting Left Sensor Ass y 1 23 004 0047 UV Lamp Ass y 1 24 003 0026 01 Receiving Sensor P...

Page 95: ... 5 Main Frame Ass y NO Drawing NO Description Q ty Remarks 1 001 0001 Bottom Plate 1 2 001 0005 02 SMPS Insulation Sheet 1 3 001 0005 01 SMPS Power Supply 1 4 001 0006 SMPS Cover 1 5 001 0002 Fan 1 6 001 0008 Stacker Motor 1 ...

Page 96: ...r 1 16 002 0024 Encoder Disc 1 17 002 0023 Fly Wheel 1 18 002 0018 Encoder Sensor BKT 1 19 002 0019 Encoder Sensor 1 20 006 0057 Kicker Feed Side Belt 1 21 002 0017 Main Motor Belt 190 1 22 005 0048 Feed Roller Ass y 1 23 005 0052 Feed Side Gear 1 24 006 0056 Kicker Side Gear 1 25 006 0053 Kicker Roller Ass y 1 26 012 0304 Main PCB Insulation Sheet 1 27 012 0301 Main PCB 1 28 001 0004 Rubber Foot ...

Page 97: ...http www nexbill co kr 32 011 0202 08 Bolt M3 4 2 33 011 0205 01 Bolt M3 6 4 34 002 0017 Main Motor Gear 1 ...

Page 98: ...tion Q ty Remarks 1 001 0001 Bottom Plate 1 2 001 0005 02 SMPS Insulation Sheet 1 3 001 0005 01 SMPS Power Supply 1 4 001 0006 SMPS Cover 1 6 001 0002 Fan 1 7 002 0016 Main Motor 1 8 001 0007 Stacker BKT 1 9 001 0009 Stacker Wheel Shaft 1 10 001 0010 Stacker Wheel 2 ...

Page 99: ...http www nexbill co kr 11 001 0012 Stacker Shaft Fixed Ring 1 12 001 0011 Stacker Shaft Join 1 ...

Page 100: ... Lamp PCB Ass y 1 6 003 0028 Receiving L R PCB Ass y 2 REB IR 7 003 0034 Receiving Wide L R PCB Ass y 2 8 004 0040 Emitting L R PCB Ass y 2 White LED IR 9 004 0041 Emitting Wide L R PCB Ass y 2 8 Accessories NO Drawing NO Description Q ty Remarks 1 013 0401 AC Cord 1 2 013 0402 Operation Manual 1 9 Optional Accessories NO Drawing NO Description Q ty Remarks 1 012 0303 Customer Display Ass y 1 Draw...

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