KAESER KOMPRESSOREN EPC-2-G Series, Assembly And Operating Manual

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10.2.1 Logging maintenance work ................................................................................. 50
10.2.2 Regular maintenance tasks ................................................................................ 51
10.2.3 Oil change interval .............................................................................................. 51
10.2.4 Regular service tasks ......................................................................................... 51
10.3 Maintaining the air cooler or fan guard ............................................................................. 52
10.3.1 Cleaning the air cooler or fan guard ................................................................... 53
10.4 Air filter maintenance ....................................................................................................... 53
10.5 Air filter (noise absorbing) maintenance ........................................................................... 54
10.6 Air filter (with plastic casing) ............................................................................................. 55
10.7 Drive Motor Maintenance ................................................................................................. 56
10.8 Checking the oil level ....................................................................................................... 56
10.9 Topping up the compressor oil ......................................................................................... 57
10.10 Changing the compressor oil ........................................................................................... 57
10.11 Testing the pressure relief valve ...................................................................................... 58
10.11.1 Pressure relief valves on the cylinder head, collecting pipe and air cooler ........ 58
10.12 Venting the machine (de-pressurising) ............................................................................ 59
10.13 Solenoid Valve Maintenance ............................................................................................ 60
10.13.1 Clean the solenoid valve ..................................................................................... 60
10.13.2 Changing the solenoid valve. .............................................................................. 61
10.14 Cylinder head and valves ................................................................................................. 61
10.14.1 Checking the cylinder head and valves .............................................................. 61
10.14.2 Cleaning the cylinder head and valves ............................................................... 62
10.14.3 Starting the machine and carrying out a trial run ................................................ 62
10.15 Document maintenance and service work. ...................................................................... 63
11 Spares, Operating Materials, Service
11.1 Note the Nameplate ......................................................................................................... 64
11.2 Ordering consumable parts and operating fluids/materials .............................................. 64
11.3 KAESER AIR SERVICE .................................................................................................. 65
11.4 Service Addresses ........................................................................................................... 65
11.5 Spare Parts for Service and Repair ................................................................................. 65
12 Decommissioning, Storage and Transport
12.1 De-commissioning ............................................................................................................ 66
12.2 Packing ............................................................................................................................ 66
12.3 Storage ............................................................................................................................. 66
12.4 Transporting ..................................................................................................................... 67
12.4.1 Safety .................................................................................................................. 67
12.4.2 Transporting with a forklift truck .......................................................................... 67
12.4.3 Transporting with a crane ................................................................................... 67
12.5 Disposal ........................................................................................................................... 68
13 Annex
13.1 Pipeline and instrument flow diagram (P+I diagram) ....................................................... 69
13.2 Dimensional Drawing ....................................................................................................... 72
13.3 Electrical diagram ............................................................................................................ 76
Contents
No.: 9_5753_04 E
Assembly and operating manual 2-stage piston compressor
EPC-2-G
iii