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  KCH Series Hand-type Ultrasonic Plastic Welding Machine           

Weihai Kaer Sonic Power Co., Ltd.  www.kaer-welder.com  [email protected]  

 

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Click the ultrasonic testing button for short time, observe the indicated value of the 
degree of frequency deviation (frequency deviation protection will occur when the 
degree of frequency deviation exceeds 20%); adjust the frequency-adjusting knob 
finely to raise or lower the working frequency band, and then click the ultrasonic 
testing button, observe if the indicated value of the degree of frequency deviation 
is lower than the previous value; if lower, continue to adjust the 
frequency-adjusting knob in the previous direction, and simultaneously, click the 
ultrasonic testing button in short time, observe the indicated value of the degree of 
frequency deviation until the degree of frequency deviation is adjusted to the 
minimum (less than 10%). If higher than the previous value, adjust the 
frequency-adjusting knob in reverse direction, and simultaneously, click the 
ultrasonic testing button in short time, observe the changes in the degree of 
frequency deviation until the degree of frequency deviation is adjusted to the 
minimum. 

z

 

Notes for the adjustment: 

a.  The minimum degree of frequency deviation (less than 10%) and the 

minimum no load (less than 0.5A) are the standards for frequency control.   

b.  In case of errors with transducer system or serious frequency deviation for 

connection failure or misconnection of transducer, it will not work to correct 
frequency now. The transducer and connecting wires will have to be adjusted 
or replaced. 

c.  In special unexpected cases such as replacing or repairing the components of 

transducer (like acoustic welding head), the occurrence of frequency deviation 

protection during operation, and the first time of switching on and operation, it 

requires calibrating the working frequency band of the generator.   

 

2) Load parameters 

KCH series hand-type ultrasonic welding machine can adjust load parameters 

automatically according to the load. Under normal status, the load under no load is the 

lowest (less than 0.5A), and the load is related to the factors like the welded work 

piece and the welding pressure in the process of welding. Over high load may result in 

overload protection. Some models can limit the load automatically.

 

Summary of Contents for KCH Series

Page 1: ...KCH Series Hand type Ultrasonic Plastic Welding Machine Instruction Weihai Kaer Sonic Power Co Ltd Read the users manual carefully before use...

Page 2: ...Damage caused by using device in abnormal circumstances Equipment failure caused by the working environment that is not meet the device requirements Equipment damages caused by private reparation or...

Page 3: ...ic energy to the plastic work piece through the welding head such ultrasonic energy melts down the joint face of the plastic work piece after rubbing the joint face violently with ultrasonic frequency...

Page 4: ...KCH Series Hand type Ultrasonic Plastic Welding Machine Weihai Kaer Sonic Power Co Ltd www kaer welder com info whkcs com 3...

Page 5: ...e equipment will send ultrasonic as pre setting welding time to complete welding process III Main Technical Parameters 1 Operating Power supply single phase AC220V 5 2 Operating current less than 1A 3...

Page 6: ...er supply and air supply are used the cable wires have been connected correctly the limit of welding head has been well set and the hands and other parts are at safe operation position 2 Commissioning...

Page 7: ...he changes in the degree of frequency deviation until the degree of frequency deviation is adjusted to the minimum z Notes for the adjustment a The minimum degree of frequency deviation less than 10 a...

Page 8: ...too short weld time will lead to insufficient weld strength while too long weld time will exert negative effect on the appearance of the weldment Actual selection shall be determined by means of test...

Page 9: ...ll not be allowed until normal condition is resumed 13 Special staffs shall be designed for debugging and maintaining the equipment 14 Please feel free to contact us should any error occurs No continu...

Page 10: ...uction of power output 5 Occurrence of frequency deviation protection during welding a Improper adjustment of frequency Raise the frequency slightly to surmount the influence of frequency rising on th...

Page 11: ...of the welding head while testing ultrasonic c Constant frequency deviation protection or overload protection invalid frequency adjusting VII Special Statement 1 This manual is presented based on Mode...

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