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I. General Information 

Ultrasonic plastic welder is mainly used for secondary joining of thermoplastics. 

Compared with other traditional processes (such as gluing, electric 

heat-joining, or screw tightening), it has remarkable advantages like high 

productivity, sound welding quality, environmental protection and energy 

saving, among others.   

Working principle of ultrasonic plastic welder: the welder converts the electric 

energy into ultrasonic energy through the ultrasonic transducer (i.e. 

high-frequency mechanical vibration energy with the frequency exceeding the 

threshold of human’s auditory sense). Conducted to the plastic work piece 

through the welding head, such ultrasonic energy melts down the joint face of 

the plastic work piece after rubbing the joint face violently with ultrasonic 

frequency at the speed of tens of thousands of times per second and with 

certain amplitude. The transient pressure maintained at the work piece after 

stopping vibration makes two pieces of weldment solidify together in the form 

of molecular interlinkage. Generally, the welding time is less than 1 second, 

but the weld strength compares favorably with that of a weldment itself.   

By adopting electronic program control and built-in full automatic protective 

circuit.  

KCH series ultrasonic plastic welder has such features as high automation, 

easy and safe operation, stable and reliable running, etc.   

KCH series ultrasonic plastic welder is applicable for butt welding of 

thermoplastics. With its welding head replaceable according to the customers’ 

requirements, the welder can also be used for processing such as rivet 

welding, spot welding, embedding, cutting, etc.   

 

II. Main Technical Parameters

 

1.  Operational power supply: AC 220V

±

10V/50H

Z

 

2.  Operational air pressure: 0.15-0.8MPa 

3.  Apparent power of transducer:   

1000W 

1500W 

2000W 

2600W 

4200W 

4. Ultrasonic frequency: 

15KHz 

20KHz 

28KHz 

40KHz 

5.  Delay time: 0.01-9.99 seconds 

   

Summary of Contents for KCH-2020

Page 1: ......

Page 2: ...e size meeting ultrasonic process 3 Providing assistance in manufacturing and modifying tools 4 Sample for welding During sales Service 1 Punctual deliver of equipment as per Contract 2 Free door to d...

Page 3: ...cond and with certain amplitude The transient pressure maintained at the work piece after stopping vibration makes two pieces of weldment solidify together in the form of molecular interlinkage Genera...

Page 4: ...Commissioning 1 Installation of the equipment 1 The equipment should be installed on the solid table board with a space of 150mm in the rear 2 Air inlet of air filter shall be connected tightly with...

Page 5: ...rew for leveling the welding head off or adjust the tooling by means of padding with paper and finally lock them 9 Adjust air pressure to 0 14MPa press the pneumatic testing button or press the operat...

Page 6: ...f the degree of frequency deviation until the degree of frequency deviation is adjusted to the minimum less than 10 If higher than the previous value adjust the frequency adjusting knob in reverse dir...

Page 7: ...th higher requirements for sealing start adjustment from 0 4MPa 4 Parameters for delay time Delay time is the time for triggering ultrasonic On the basis of the length of time parameter the welder may...

Page 8: ...le too long dwell time will impact the work efficiency Actual selection shall be determined according to the weldment The fusion face of common small weldment will cool down in a short time with very...

Page 9: ...e 7 Delay time 8 Option switch 9 Weld time 10 Counter 11 Fall speed regulating 12 Rising speed regulating 13 Frequency deviation degree 14 Frequency control 15 Load indication 16 Power supply indicati...

Page 10: ......

Page 11: ...transducer system heats to over 50 during operation Only after returning to normal can the production be continued If temperature of transducer system is still on the high side continuous operation s...

Page 12: ...c If air supply is normal d If emergency stop is reset and any error exists 3 In the event of unstable logic control check and handle it as follows If not successful please contact our service depart...

Page 13: ...its rupture from vibration may cause overload protection as well 7 Unstable output of ultrasonic and indication of high load but very faint sense of ultrasonic vibration are mainly caused by the autom...

Page 14: ...ing head unable to reset after descending during working 11 In the event of too strong vibration impact during working of the welder calibrate the movement velocity of the cylinder and the buffering p...

Page 15: ...welder Part of its framework may not comply with the model you choose Therefore this manual is only for your reference with your concrete model subject to the real machine 9 2 Weihai Kaer Ultrasonic E...

Page 16: ...r 3 Hot plate plastic welder 4 Rotating frictional plastic welder 5 Industrial process control and automation equipment Add No 54 Dalian Rd Torch High Tech Industry Development Zone Weihai Shandong Pr...

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