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VI. Precautions for Application   

1.  User shall not alter welding head at option, or it may change frequency   

parameters of transducer system, which will result in damages to 
transducer system and ultrasonic power generating system.   

2. Never leave

 

both hands under the welding head when the machine is in 

operation or is testing ultrasonic sound, to guarantee operating safety for 
operators!  

3.  No direct contact is allowed between the welding head and the machine 

base or other metal fixtures during operation or test, to ensure safe 
operation of the equipment;   

4. No start-up or operation of this equipment is allowed before reliable 

connection to earth! 

5.  Start-up or operation is prohibited where high temperature and high dust 

environment exist!   

6. Stable operational power supply is required while operation beyond the 

rated voltage is prohibited!   

7.  Earplugs are recommended for a long-term operator to avoid injury by 

noise pollution; 

8.  Proper ventilation facilities should be made available when processing 

noxious plastic parts or those with peculiar smell,   

9.  Stop and check the machine immediately in case any abnormal noise 

occurs or transducer system heats to over 50

 during operation. Only 

after returning to normal can the production be continued; If temperature of 
transducer system is still on the high side, continuous operation shall only 
be allowed after cooling it down. In special situation, forced 
heat-elimination measures should be taken.   

10. If fuse of the machine is blown, a fuse with regulated nominal value should 

be adopted. If fuse is blown for several times, the machine should be 
stopped immediately for inspection. Only after an error (errors) is located 
and proper repairing is conducted can it be put into application;   

11. Ensure a clean air supply. When air filter is half full of water, immediate 

discharging should be made.   

12. Lubricate mechanical movable parts at regular intervals; remove dust from 

electric cabinet regularly after a long time operation; if equipment is not 
used, proper dust cover should be chosen to cover them;   

13. 

If heat emission fan gets blocked from running, stop immediately for 
inspection. Continuous use will not be allowed until normal condition is 
resumed;  

14. 

Special staffs shall be designed for debugging and maintaining the 
equipment;  

15. Please feel free to contact us should any error occurs. No continuous use 

or optional alteration is allowed.   

16. Press  the  operational  button with both hands for operation. Foot operated 

   

Summary of Contents for KCH-2020

Page 1: ......

Page 2: ...e size meeting ultrasonic process 3 Providing assistance in manufacturing and modifying tools 4 Sample for welding During sales Service 1 Punctual deliver of equipment as per Contract 2 Free door to d...

Page 3: ...cond and with certain amplitude The transient pressure maintained at the work piece after stopping vibration makes two pieces of weldment solidify together in the form of molecular interlinkage Genera...

Page 4: ...Commissioning 1 Installation of the equipment 1 The equipment should be installed on the solid table board with a space of 150mm in the rear 2 Air inlet of air filter shall be connected tightly with...

Page 5: ...rew for leveling the welding head off or adjust the tooling by means of padding with paper and finally lock them 9 Adjust air pressure to 0 14MPa press the pneumatic testing button or press the operat...

Page 6: ...f the degree of frequency deviation until the degree of frequency deviation is adjusted to the minimum less than 10 If higher than the previous value adjust the frequency adjusting knob in reverse dir...

Page 7: ...th higher requirements for sealing start adjustment from 0 4MPa 4 Parameters for delay time Delay time is the time for triggering ultrasonic On the basis of the length of time parameter the welder may...

Page 8: ...le too long dwell time will impact the work efficiency Actual selection shall be determined according to the weldment The fusion face of common small weldment will cool down in a short time with very...

Page 9: ...e 7 Delay time 8 Option switch 9 Weld time 10 Counter 11 Fall speed regulating 12 Rising speed regulating 13 Frequency deviation degree 14 Frequency control 15 Load indication 16 Power supply indicati...

Page 10: ......

Page 11: ...transducer system heats to over 50 during operation Only after returning to normal can the production be continued If temperature of transducer system is still on the high side continuous operation s...

Page 12: ...c If air supply is normal d If emergency stop is reset and any error exists 3 In the event of unstable logic control check and handle it as follows If not successful please contact our service depart...

Page 13: ...its rupture from vibration may cause overload protection as well 7 Unstable output of ultrasonic and indication of high load but very faint sense of ultrasonic vibration are mainly caused by the autom...

Page 14: ...ing head unable to reset after descending during working 11 In the event of too strong vibration impact during working of the welder calibrate the movement velocity of the cylinder and the buffering p...

Page 15: ...welder Part of its framework may not comply with the model you choose Therefore this manual is only for your reference with your concrete model subject to the real machine 9 2 Weihai Kaer Ultrasonic E...

Page 16: ...r 3 Hot plate plastic welder 4 Rotating frictional plastic welder 5 Industrial process control and automation equipment Add No 54 Dalian Rd Torch High Tech Industry Development Zone Weihai Shandong Pr...

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