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switch is not available for this machine. Any consequences resulting from 
self-modification or self-setting shall not be our responsibility.   

 

VII. Troubleshooting for Frequently Asked Questions and 

Equipment Maintenance 

 

1. When turning on power switch, power indicator doesn’t light and fan doesn’t 

run, and no response is seen to operation, then possible causes are as 

follows: 

a.  No electricity for power source, please check to confirm;   

b.  Bad contact between power line and outlet, please make due repairing;   

c.  If fuse of equipment power supply is blown, please change fuse with 

regulated nominal value.   

 
2. If non-logic action is found, please make inspection as suggested below. 

Contact our service staff if it still can’t be solved. 

a.  Check if connection of logic cable conductor is normal;   

b.  If two operational buttons are well connected;   

c.  If air supply is normal;   

d.  If emergency stop is reset and any error exists;   

3.  In the event of unstable logic control, check and handle it as follows. If not 

successful, please contact our service department in case of failure. 

a.  Caused by the interference due to too close distance between the logic 

wire and the power output wire. 

b.  The logic wire or logic board is in contact with the ground wire, or too 

close to the ground wire. 

c.  The connecting plug-in units of the logic wire are in bad contact.   

d.  Power supply is impure, with interference factors.   

e.  Supply voltage fluctuates greatly. 

4.  Unstable welding quality. 

a. Nonuniform shape, dimensions or material quality of the weldment; 

improper design of fusion face; improper selection of welder power and 

amplitude of welding head.   

b.  Unstable supply voltage; unstable air pressure of air supply. 

c. Occurrence of frequency deviation protection or overload protection 

during welding. 

d.  Unstable outputting of ultrasonic. 

e.  Because the power output of this welder is adjusted automatically 

   

Summary of Contents for KCH-2020

Page 1: ......

Page 2: ...e size meeting ultrasonic process 3 Providing assistance in manufacturing and modifying tools 4 Sample for welding During sales Service 1 Punctual deliver of equipment as per Contract 2 Free door to d...

Page 3: ...cond and with certain amplitude The transient pressure maintained at the work piece after stopping vibration makes two pieces of weldment solidify together in the form of molecular interlinkage Genera...

Page 4: ...Commissioning 1 Installation of the equipment 1 The equipment should be installed on the solid table board with a space of 150mm in the rear 2 Air inlet of air filter shall be connected tightly with...

Page 5: ...rew for leveling the welding head off or adjust the tooling by means of padding with paper and finally lock them 9 Adjust air pressure to 0 14MPa press the pneumatic testing button or press the operat...

Page 6: ...f the degree of frequency deviation until the degree of frequency deviation is adjusted to the minimum less than 10 If higher than the previous value adjust the frequency adjusting knob in reverse dir...

Page 7: ...th higher requirements for sealing start adjustment from 0 4MPa 4 Parameters for delay time Delay time is the time for triggering ultrasonic On the basis of the length of time parameter the welder may...

Page 8: ...le too long dwell time will impact the work efficiency Actual selection shall be determined according to the weldment The fusion face of common small weldment will cool down in a short time with very...

Page 9: ...e 7 Delay time 8 Option switch 9 Weld time 10 Counter 11 Fall speed regulating 12 Rising speed regulating 13 Frequency deviation degree 14 Frequency control 15 Load indication 16 Power supply indicati...

Page 10: ......

Page 11: ...transducer system heats to over 50 during operation Only after returning to normal can the production be continued If temperature of transducer system is still on the high side continuous operation s...

Page 12: ...c If air supply is normal d If emergency stop is reset and any error exists 3 In the event of unstable logic control check and handle it as follows If not successful please contact our service depart...

Page 13: ...its rupture from vibration may cause overload protection as well 7 Unstable output of ultrasonic and indication of high load but very faint sense of ultrasonic vibration are mainly caused by the autom...

Page 14: ...ing head unable to reset after descending during working 11 In the event of too strong vibration impact during working of the welder calibrate the movement velocity of the cylinder and the buffering p...

Page 15: ...welder Part of its framework may not comply with the model you choose Therefore this manual is only for your reference with your concrete model subject to the real machine 9 2 Weihai Kaer Ultrasonic E...

Page 16: ...r 3 Hot plate plastic welder 4 Rotating frictional plastic welder 5 Industrial process control and automation equipment Add No 54 Dalian Rd Torch High Tech Industry Development Zone Weihai Shandong Pr...

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