Kaco 1001623 Manual Download

Page: 1 / 115

Manual

English translation of German original

S; XL

KACO blueplanet 87.0 TL3
KACO blueplanet 92.0 TL3
KACO blueplanet 110 TL3
KACO blueplanet 125 TL3
KACO blueplanet 137 TL3
KACO blueplanet 150 TL3

These instructions form part of the product and must be carefully read, observed and stored in a place which is freely accessible at all
times.

Authorised electrician

Important safety instructions

Summary of Contents for 1001623

Page 1: ...0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3 KACO blueplanet 137 TL3 KACO blueplanet 150 TL3 These instructions form part of the product and must be carefully read observed and stored in a pl...

Page 2: ...ice for ease of reading Trademarks All brand and product names used in this document are trademarks or registered trademarks although they may not be specifically designated as such Software This devi...

Page 3: ...rfaces 30 7 10 Sealing the connection area 33 8 Start up 34 8 1 Conditions 34 8 2 Preconditions relating to standards 34 8 3 Network topologies 35 8 4 Start up options 36 9 Configuration and operation...

Page 4: ...Modules KACO art no KACO blueplanet 87 0 TL3 M1 WM OD IIF0 KACO blueplanet 87 0 TL3 M1 WM OD IIFX 1001784 1001897 KACO blueplanet 92 0 TL3 M1 WM OD IIG0 KACO blueplanet 92 0 TL3 M1 WM OD IIGX 1001785...

Page 5: ...ilure to observe this warning will lead directly to serious bodily injury or death WARNING Potential danger Failure to observe this warning may lead to serious bodily injury or death CAUTION Low risk...

Page 6: ...ccording to country specific requirements details see manual Grid Support Interactive Inverter Max Backfeed Current 0 A Conf to UL 1741 UL 62109 1 Cert to CSA C22 2 No 107 1 CAN CSA Std C22 2 No 62019...

Page 7: ...them against being inadvertently switched back on before performing visual inspections and maintenance When taking measurements on the live device Do not touch the electrical connections Remove all j...

Page 8: ...e the specification intended by the manufacturer Overvoltage on the DC connection of over 1500 V Modifying the device Standalone mode 2 2 Protection features The following monitoring and protection fu...

Page 9: ...cover 9 DC isolator switch not present in S version 5 AC connection cable feed through 3 2 1 Mechanical components DC isolator switch not present in S version The DC isolator switch is located on the...

Page 10: ...information purposes software updates and for carrying out extensive configuration Inverter Off input In addition to the safety functions the internal interface switches can also be actuated via the I...

Page 11: ...s can be combined If the supply cable from the PV generator to the device is long the string combiner can also be installed in the vicinity of the PV generator An integrated DC isolator switch enables...

Page 12: ...Rated current 3 x 132 3 A 3 x 132 3 A 3 x 132 3 A 3 x 120 3 A 3 x 132 3 A 3 x 131 2 A Max continuous current 3 x 132 3 A Contribution to peak short circuit current ip 193 A Initial short circuit alter...

Page 13: ...ncy 98 6 98 5 98 8 99 0 Self consumption Standby 10 W Feed in from 200 W Transformer unit no Protection class over volt age category I III Grid monitoring Country specific Distribution system TN C sys...

Page 14: ...7 absolutely mandatory for UL market Accessory articles KACO order no Bending box 1001917 AC inverter input plate kit 1001882 double row 1001906 M63 32 AC inverter overvoltage protection kit 1001884 A...

Page 15: ...orting the unit CAUTION Hazard due to impact risk of breakage to the device Pack the device securely for transport Transport the device using the intended carrying handles of the packaging box Do not...

Page 16: ...on vents Failure to observe these instructions may result in damage to the device which is not covered by the warranty NOTE Access by maintenance personnel for service Any additional costs arising fr...

Page 17: ...the device for transportation to change location and during installation can lead to injuries e g spinal injuries Only lift the device using the openings provided The device must be transported and in...

Page 18: ...ng screw 1x 3 Lock washer 6 Lug to mount the device A Minimum clearance 120 1 Minimum clearance excluding device 270 Recommended clearance 400 1 Recommended clearance excluding device 475 B Minimum cl...

Page 19: ...ice by the opening 4 3 Fig 19 Fitting the device onto the mount Legend 1 Opening 3 Mounting bracket 2 Center of gravity 4 Mount Lifting and mounting the device The mount has been installed 1 Lift the...

Page 20: ...aled during pre assembly and don t open the connection area until installation Seal off any screw fittings using sealing covers Check the interior space for any condensation water prior to electrical...

Page 21: ...s shut down externally at the combiner box 1 Switch the DC isolator switch from 1 ON to 0 OFF 2 Press in the safety catch 1 from behind 3 Attach the hanging lock 2 to the safety catch DANGER A measure...

Page 22: ...t and is not intended to replace them including the applicable elec trical safety regulations All installations must conform to the laws regulations and standards that are applicable in the country of...

Page 23: ...in installation provided by the customer 250A preliminary Fitting for AC connection M40 Torque for cable fitting 65 In Ibs Interfaces Diameter of cable for cable fitting 2x 0 31 0 67 inch Torque for c...

Page 24: ...ig 24 Removing the AC input plate 1 Housing base AC side 2 Screws for mounting 3 Input plate 4 Cable fitting 7 5 2 Making the grid connection 4 pole connection TN TT system Grid connection is prepared...

Page 25: ...rator 2 Measure the DC voltage between the protective earth PE and the negative cable of the PV generator If stable voltages can be measured there is a ground fault in the DC generator or its wiring T...

Page 26: ...Remove the outer cladding of the DC cables 5 Guide the DC leads through the cable fittings 6 Strip the insulation from DC cables according to M10 ring cable lug so that the strand and insulation can...

Page 27: ...ng ensure that the ring ca ble lug is rotated in accordance with the final installation position See figure 30 Page 28 NOTE Danger to life due to a surge in voltage If the clearance is insufficient sh...

Page 28: ...erting the overvoltage protection Installing the AC overvoltage protection Absence of AC DC voltage ensured and device open Opening the device See section 7 2 Page 21 On initial delivery remove interm...

Page 29: ...he base socket 9 Ensure that the protective elements are properly secured Proceed with the installation of the protective elements A B GND 1 2 3 4 Fig 32 Inserting the RS485 over voltage protection 1...

Page 30: ...damaged beyond repair by static discharge Note the ESD protective measures Earth yourself before touching a component by touching a grounded object All interfaces are located on the communication circ...

Page 31: ...to the network The Ethernet cable has been connected to the device 1 Connect the Ethernet cable to the network or a computer 2 Configure the Ethernet settings and the webserver in the Settings menu Co...

Page 32: ...When using the RS485 bus system assign a unique address to every bus device inverter sensor and ter minate the terminal units see the Settings menu Check whether one of the devices represents the term...

Page 33: ...Thread the connection cables through the cable fittings 3 Connect wire A from COM 11 on the terminal of the protective device to the terminal marked INV OFF on the first device 4 Connect wire B from N...

Page 34: ...A mobile terminal device with WIFI interface is required in order to put the device into operation The following functions are only available via the WEB interface Initial start up Parameterization Re...

Page 35: ...router 6 Network segment switch 2 Main network switch 7 Inverter device 3 FO switch fibre optic 8 String combiner 4 Slicebox for fibre optic data transfer 9 Connection cable and protocol DC Modbus RT...

Page 36: ...rt up in a network without Segment Controller Start up in an existing network The installation technician can start up the device with the aid of the installation wizard as described at option 1 The d...

Page 37: ...b user interface See sec tion 9 4 2 Page 49 Step 4 Localisation Network parameters have been set 1 Set Date time and time zone or initiate synchronisation with the client 2 NOTE The synchronisation re...

Page 38: ...monitoring has been set up NOTE Using the plant ID the device followed by its firmware version can be detected automatically in the Cloud portal and assigned to the relevant plant 1 Enter the device...

Page 39: ...device generates a unique AP name based on its serial number so that it is possible to install several devices at the same time if multiple WiFi sticks happen to be available 2 Name of access point D...

Page 40: ...ge to the printed circuit board 1 Launch the browser on the terminal device and enter the IP address of the device 1 http IP address of device if ports LAN1 or LAN2 have been used 2 http 169 254 1 1 i...

Page 41: ...oning Ethernet slot on the external network end 2 It may be necessary to take additional IT configuration measures in the external network so that the device is as signed an IP address 3 Next launch t...

Page 42: ...e prepared device configuration e g a device configuration that has been set up successfully on a single device 3 Using the Segment Controller s WEB server it is then possible to display and select al...

Page 43: ...emits a flash code via the LEDs on the front of the device which al lows conclusions to be drawn about the validity of the configuration control panel See sec tion 9 8 1 Page 68 4 If the configuration...

Page 44: ...h for a long time there is an internal commu nication error Feed in start The green Operating LED is illuminated The green Feed in LED is illuminated after the country specific wait ing period The dev...

Page 45: ...al values However the measuring elements ensure maximum solar yield Due to these toler ances the daily yields shown on the display screen may deviate from the values on the grid operator s feed in met...

Page 46: ...eld Monitor Configuration Info Password Connect Grid Collapse all Expand all Parameters Overview Parameters Grid Parameters Interfaces Power Control Properties functions Logging Management Parameter M...

Page 47: ...nctions in relation to the parameter selected Tab 6 Description of the areas Fig 61 Device and hardware information interface Area Description Device Displays the serial number device name grid type l...

Page 48: ...en the new configuration will be rejected NOTE We recommend using an up to date Firefox or Chrome browser or the default browser that is available on the mobile terminal devices to configure the devic...

Page 49: ...nce the device has been installed NOTE The serial numbers of the string collector that are not con nected directly to the device are entered on the segment controller Baud rate number of data capture...

Page 50: ...ough NOTE The device supports dynamic grid stabilization Fault Ride Through 4 1 2 3 4 Operating mode On Off F Select a control process On Activates dynamic grid support using dynamic reactive current...

Page 51: ...r voltages move below or above the configured threshold the inverter changes to zero current mode The total current is regulated to virtually zero 4 1 2 3 4 Reactive current limita tion 0 100 Imax F S...

Page 52: ...y factor 2 Confirm the action field 4 1 2 3 4 Ramp Rate Limitation NOTE Opportunity to limit power in the case of an increasing and de creasing grid frequency Operating mode Status F Select operating...

Page 53: ...after grid failure 45 65 Hz F Specify switch on frequency range after grid error Monitoring grid voltage 1 1800 s Monitoring PV voltage 1 1800000 ms F Specify the time for monitoring the grid voltage...

Page 54: ...ivated F Specify the range and trip off time Trip overfrequency monitoring Status F Activate if necessary Number of overfre quency trip off levels 1 5 F Specify the number of support levels Overfreque...

Page 55: ...4 Overvoltage protection Transient overvoltage protection 114 8 148 0 Unom Password protection Status F Set the transient overvoltage protection NOTE Shutdown carried out within a grid cycle 1 Activat...

Page 56: ...r and the inverter in particular firmware updates distribution of device configurations etc Broker IP 1 Displays the IP address transmitted by the Segment Controller NOTE The standard settings allow f...

Page 57: ...Status F Specify the activation status AC fallback active power 0 100 Plim F Set fallback power Specifies the standard power in the event of a communication failure If no active power command is rece...

Page 58: ...d over excited relates to capacitive load 4 1 2 3 4 Increasing output gra dient Decreasing output gradient 1 65534 min NOTE In addition to configuring the transient behavior using the set tling time c...

Page 59: ...the 1st node the power must be 0 for the last node the power must be 100 The power values of the nodes must increase continuously 0 3 1 F Specify the NOTE cos of the node Over excited un der excited...

Page 60: ...ependently and one of them can be activated for regulation each time 4 1 2 3 4 Priority mode Q Priority P Prior ity F Set priority for reactive power Q or active power P NOTE When it comes to P priori...

Page 61: ...lue also serves as a deactivation threshold 4 1 2 3 4 P f intentional delay 0 5000 ms F Set the power limitation delay in seconds Not for IL IT 4 1 2 3 4 P f deactivation time 0 3600 s F Specify time...

Page 62: ...tation 4 1 2 3 4 Deactivation time 0 60000000 ms F Specify the time for voltage reduction 4 1 2 3 4 Increasing output gra dient Decreasing output gradient 1 65534 min F Specify the increasing and decr...

Page 63: ...ice at the digital input output F Set the operating mode for Powador protect Auto The device automatically detects a Powador protect integrated into the photovoltaic plant On The digital signal of the...

Page 64: ...ing interval 1 5 10 15 min utes F Specify the time period between 2 log data recordings 4 1 2 3 4 Service logging interval 0 xxx s F Specify the time period between 2 log data recordings 4 1 2 3 4 Yie...

Page 65: ...Activate remote access for updates Enter firmware update URL 1 Enter user name and password 2 Specify the start and end time for the update 3 Confirm the action field 4 1 2 3 4 Instant Update 1 Select...

Page 66: ...DHCP server Activate DHCP 2 For manual configuration DHCP off 3 Open the Settings Network menu 4 Assign a unique IP address 5 Assign a subnet mask 6 Assign a gateway 7 Assign DNS server 8 Save your se...

Page 67: ...us enabled 9 8 Multi function button The two multi function buttons on the underside of the device allow new firmware to be loaded on site configurations to be loaded network parameters to be reset an...

Page 68: ...t up to 10 mins for firmware updates or up to 30 secs for parameter up dates Fault report LED flash ing quickly The procedure has not been com pleted successfully or a time limit for pressing a button...

Page 69: ...ot pressed within 15 secs Procedure aborted Connecting the device to the grid using the multi function buttons Action step sequence LB RB Notifications function NOTE Starts from status Device discon n...

Page 70: ...the procedure Procedure is carried out Device is disconnected from the grid NOTE Device is disconnected from the grid NOTE If a button is not pressed within 15 secs Procedure aborted KACO blueplanet 8...

Page 71: ...planet 92 0 TL3 M1 WM OD IIG0 KACO blue planet 92 0 TL3 M1 WM OD IIGX Voltage UN 400V KACO blue planet 105TL3 M1 WM OD IIG0 KACO blue planet 105TL3 M1 WM OD IIGX Voltage UN 400V KACO blue planet 110 T...

Page 72: ...L3 1 P p u Q P u 0 6 0 4 0 2 0 1 0 8 1 2 0 6 0 6 1 0 0 above UN at 0 9 UN at 0 8 UN underexcited overexcited Fig 69 P Q operating range for bp 137 TL3 Qmax Smax 760 S p u Snom U V 0 6 0 4 0 2 0 1 0 8...

Page 73: ...u Q P u 0 6 0 4 0 2 0 1 0 8 1 2 0 6 0 6 1 0 0 UN 380 400 415V above 400V at 380V at 360V underexcited overexcited Fig 77 P Q operating range for bp 105TL3 Qmax Smax 580 S p u Snom U V 0 6 0 4 0 2 0 1...

Page 74: ...ding Q P tan dependent on power output which produces the specified displacement fac tor cos continuously If the specification is changed the new value is adopted attenuated by a filter The transient...

Page 75: ...ard characteristic curve with 5 nodes 10 1 4 Parameters for reactive power control Country spec Set tings Men u level Display Setting Action in this menu meaning cos phi const 1 0 3 Specified displace...

Page 76: ...es from a characteristic curve section with Q 0 to a characteristic curve section with Q 0 under active control then the reactive power setting process is delayed by the set dead time Once the dead ti...

Page 77: ...ive power In this case P U control is available to make optimum use of the absorption capacity of the upstream grid Feed in inverters must participate in frequency maintenance in the interconnected gr...

Page 78: ...tandard power in the event of a communication failure If no active power com mand is received within the configured timeout the in verter sets the power to the configured fallback power Timeout WMaxLi...

Page 79: ...WMaxLimPct 40 10 20 30 40 50 60 70 Gradient 600 Slim min Fig 85 Power gradient according to sample parameters and calculation The following formulae are used to calculate the Q filter parameter and c...

Page 80: ...e on account of immunity to inter ference Reference power Instantaneous power Nominal power Specifies the power reference for the characteristic 100 to be the nominal power or the actual power at the...

Page 81: ...ve NOTE Up to 5 characteristic curves can be configured independently and one of them can be activated for regulation each time 10 2 3 P f P f Active power response to overfrequence Feed in inverters...

Page 82: ...ement of the grid operator and market control this needs to be implemented in the site specific plant control infrastructure 52 0 51 5 51 0 50 5 50 2 100 PM 60 PM Pref PM P f P 1 ref f P f 50 P PM M P...

Page 83: ...act on KACO s en hanced island detection Frequency of the maxi mum deactivation threshold 45 50 2 Hz Frequency of the mini mum deactivation threshold 45 50 2 Hz Deactivation range lower limit Only eva...

Page 84: ...ncreasing and decreasing output gradients Specifies the dynamic response on changing the active power for power increase and decrease With a voltage change the active power is changed with the specifi...

Page 85: ...ited reactive current corresponds to an inductive load In the reactive current priority mode the effective current is reduced to the extent necessary to comply with the limits of the maximum continuou...

Page 86: ...y namic reactive current Priority Reactive current priority Dynamic grid support active on account of immunity to interference and fast feeding of residual current The inverter feeds additional reacti...

Page 87: ...nts with at least one phase phase or phase neutral conduc tor voltage outside the configured normal operating voltage range Dy namic grid support via fast feeding ore residual current is deactivated w...

Page 88: ...unction is available to prevent the grid from being negatively impacted by a sudden increase in feed in power from the inverters When the inverter is activated or switched on the increase in power is...

Page 89: ...disable the power gradient limtitation in normal operation Increasing gradient 1 65534 Smax min The change in the active power is limited to a configured power increase gradient Falling gradient 1 65...

Page 90: ...change of frequency In the moment of formation of an island the connected power systems is closing a positive feedback loop what allows the inverter to detect the changed situation and to disconnect...

Page 91: ...activities that are described here The device should be checked for proper operation by a qualified electrician at regular intervals Always contact the service team of the system manufacturer if you e...

Page 92: ...aning the cooling fins from above 1 2 4x Fig 103 Cleaning the cooling fins from below 1 Heat sinks space between heat sinks 2 Brush max wire diameter 2mm 11 3 Replacing the fans Removing the cover A c...

Page 93: ...h sides and tighten them _T20 22 In Ibs You may now start up the device Start up See section 8 Page 34 2 Fig 106 Fitting the cover 2 Fastening screw 11 4 Replacing overvoltage protection Replace the D...

Page 94: ...ed to ensure there is no DC voltage present Housing cover removed and set to one side 1 Detach the line ends from the PV generator at the DC and DC busbar W_17 2 Place the fastening elements back in t...

Page 95: ...grid operator if the grid failure continues to oc cur E The grid fuse trips Damage to the device s hardware If the grid fuse trips immediately when the device goes into feed in mode after the start up...

Page 96: ...r If there is no current flowing in a string then the associated DC fuse is defective Check the no load voltage and layout of the PV generator Re place the damaged modules if necessary B E Replace the...

Page 97: ...diation is sufficient MPP con trols are used for feed in to gain maximum yield Check whether Strings with differ ent voltage levels are present on the same tracker XL version a DC isola tor switch is...

Page 98: ...see if the grid plant pro tection has been switched off E 18 Resid current shutdown AFI The integrated AC DC sensitive residual cur rent device registered an non permissibly high leakage current goin...

Page 99: ...AC IGBTs or AC overcurrent No fault Grid re lated shutdown the grid connects again automatically 38 Generator voltage too high fault Battery overvoltage The voltage of the DC generator is too high Th...

Page 100: ...nd com pare to the relevant country specific limit Check setting values in the param eters menu Check the AC fuses A phase may be miss ing Check connection cabling B K 48 Grid failure underfrequency M...

Page 101: ...fic waiting period 58 Control board overtemp The temperature inside the device was too high The device shuts down to avoid hard ware damage How high is the de vice output Fan on Heat sink cov ered The...

Page 102: ...up on the device See action in the event of a fault 70 E 72 Fault in fan 3 Failure in the 2nd external fan or the corre sponding tacho signal The power is not re duced This occurs via the temperature...

Page 103: ...rvoltage A voltage deviation has been found in the DC link An internal protective mechanism has dis connected the device to protect it against damage In case of repeated occurrence Notify your authori...

Page 104: ...d K 108 Grid failure overvoltage L1 Shutdown because the grid voltage on phase Lx is outside the set limit value 2nd level up to 5th level of grid monitoring The limit value is specified by the respec...

Page 105: ...the internal temper ature is too high The temperature is mea sured on the control card This is a protective function of the device 159 Waiting for fault acknowl edgement The DSP is waiting for the co...

Page 106: ...d personnel Are the plugs correctly plugged in E 188 Semiconductor test not pos sible Filter voltage measurement or actuation of the semiconductors faulty Disconnect AC and DC wait 1 minute and switch...

Page 107: ...ved on the AC power board is erro neous Disconnect AC and DC wait 1 minute and switch on again B 209 Detection of hardware de tection failed AC relay board The data saved on the AC relay board is erro...

Page 108: ...ce in the event of grid fail ures NOTE Fault number not found If fault numbers are displayed on the device but are not listed here then it is usually necessary to have this looked at by your installat...

Page 109: ...e injuries or death may occur if the cables and or terminals busbars in the device are touched The discharge time of the capacitors is up to 5 minutes Only appropriately qualified electricians authori...

Page 110: ...nality of the device e g due to storage that does not conform to the specified environmental conditions or if the device is transported from a cold environment to a warm environment for a brief period...

Page 111: ...erials Device Do not dispose of faulty devices or accessories together with household waste Ensure that the old device and any accessories are disposed of in a proper manner Packaging Ensure that the...

Page 112: ...cation Delivery address Contact person with telephone number Information about the accessibility of the installation site You can find the following items and other information at our web site Kaco ne...

Page 113: ...ts on the grid EN 61000 3 3 2008 EN 61000 3 2 2006 A1 2009 A2 2009 FCC Rules regulations 47 Grid Code Code Grid guidelines PO12 3 4 Oct 2006 RD1699 2011 UNE 206006 GCCRPP Vers 2 9 July 2016 EN 50438 2...

Page 114: ...ing Part 2 1 IEC60068 2 2 20007 Environmental testing Part 2 2 IEC60068 2 14 2009 Envi ronmental testing Part 2 14 Efficiency IEC 61683 1999 EN50530 2008 CEC Efficiency KACO blueplanet 87 0 TL3 KACO b...

Page 115: ...ical state at the time of printing Subject to technical changes No liability for printing errors Carl Zeiss Strasse 1 74172 Neckarsulm Germany Tel 49 7132 3818 0 Fax 49 7132 3818 703 info kaco newener...

Search results

Summary of Contents for 1001623

Reviews:

Related manuals for 1001623

Brands by name

Popular brands

Kaco 1001623, Manual

Search results

Summary of Contents for 1001623

Reviews:

Related manuals for 1001623

Brands by name

Popular brands