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I-8   Using two pairs of pliers, break the tailpiece to the desired length of the 

intended application by holding one pair of pliers on the good side of the 

score mark and a second pair on the other side of the score mark. Slowly 

move the 2nd pair of pliers up and down until the unneeded portion of the 

tailpiece breaks free.  

I-9   Insert the Medeco tailpiece (e) vertically 

into the outside lever as shown. Make certain that you rotate the tailpiece 

slightly so that it will align with the interchangeable/removable cylinder. 

Insert the interchangeable/removable cylinder into the outside lever.

J.   INSTALLING THE BATTERY PACK AND COVER/ 

CHANGING BATTERIES

J-1   To install the battery pack (f) and cover 

(g), snap the cable connector (c) onto  

the top of the battery pack. Then place 

the battery pack into the cover, terminals 

 

at the top. Put the two security screws 

 

(h) into the cover and fasten the cover 

 

to the inside housing with the security 

 

screw tool (i).

Caution: Over-tightening these screws could strip the threads in the housing or 

crack the cover.

Warning: If the lock goes without power for more than 2 minutes, you will lose 

the lock’s current date and time only.  If this happens, program the lock with 

current date and time.  Refer to Operations Manual.

J-2   To change batteries remove the two screws (h) from the battery cover (g) 

fastened to the top of the inside housing using the security 

screw tool (i) provided with your lock.

J-3    Remove the four depleted batteries and install four new 

Alkaline (only) AA batteries. Ensure that each battery  

is installed in the proper direction as shown at each 

battery location in the battery holder (f).

Warning: Do not install a 9V battery. This E-PLEX lock operates on 

4 alkaline only AA batteries (6V).  A 9V will ruin the electronics in the 

lock and void the warranty.

f

g

h

i

c

f

Summary of Contents for 5 00 Series

Page 1: ...E PLEX 5x00 Cylindrical installation instructions ...

Page 2: ...els J Installing The Battery Pack and Cover 13 Changing Batteries K Testing Lock Operation 14 L Programming and Software Settings 15 M Installing Strike 15 N Installing Rubber Bumpers 16 Warning The Master Code of this lock has been factory preset 1 2 3 4 5 6 7 8 To activate lock functions the master combination must be changed at time of installation Warnings and Cautions Important Carefully insp...

Page 3: ...ible TOOLS REQUIRED Safety glasses Electric drill variable speed Awl or center punch 21 8 54 mm hole saw pilot drill 1 25 mm hole saw pilot drill 1 4 7 mm drill bit 1 25 mm wood chisel Hammer Phillips head screwdriver Small flat blade screwdriver For technical assistance please call 1 800 849 TECH 8324 or 336 725 1331 ...

Page 4: ...1 25 mm hole last A 2 Mortise door edge for latch unit faceplate c 1 8 3 mm deep to dimensions shown Insert latch unit a into the 1 25 mm hole making certain that the latch bolt bevel faces direction of closing door A 3 Secure the latch to the door using two 3 4 19 mm combination screws b supplied Latch unit faceplate must be flush with door c 1 21 8 11 8 21 4 a c b 4x1 4 ...

Page 5: ...ck is preassembled to accommodate standard door thickness 15 8 41 mm to 2 51 mm C 1 Reference Figure A For thinner door applications of 13 8 35 mm to 11 2 38 mm remove and discard the two connecting screws a from the cylindrical drive unit b Remove and discard the spacer c Remount the cylindrical drive unit using the two shorter 13 8 35 mm connecting screws also supplied C 2 Reference Figure B For...

Page 6: ...tractor h must engage the latch unit tailpiece i as shown E INSTALLING INSIDE UNIT ASSEMBLY Note Installing levers to the unit assemblies before mounting the unit assemblies may ease initial installation E 1 Slide the drive hub a into the drive sleeve b and then guide the red collar on the inside unit c through its respective mounting hole on the door and carefully push the inside unit flush again...

Page 7: ... If using a power drill please be careful not to over tighten as this could cause damage to the mounting screws and threads F INSTALLING THE INSIDE LEVER KNOB Note Installing levers knob to the unit assemblies before mounting the unit assemblies may ease initial installation F 1 Insert the inside lever knob a onto the inside unit assembly d Secure the inside lever knob with the 3 16 5 mm set screw...

Page 8: ...emove the cylinder insert e no insert on knobs and the cylinder retainer c using a small flat blade screw driver or small needle nose pliers TAILPIECE KIL KIK CYLINDER K1 Abloy 5277 Abloy 5477 Assa 65691 Kaba 1539 Kaba Gemini 4730 K2 Assa 65611 Australian Kaba experT 107K5 Boyd KC286 Corbin Russwin 2000 03 Kaba 1599 Schlage 23 001 Schlage Primus 20 760 Kaba Peaks 1099 K3 Medeco 20W200H1 K4 Arrow C...

Page 9: ...is required we recommend the use of a floor secured stop The environment and conditions of use determine the life of finishes on Kaba Access Control products Finishes on Kaba Access Control products are subject to change due to wear and environmental corrosion Kaba Access Control cannot be held responsible for the deterioration of finishes Authorization to Return Goods Returned merchandise will no...

Page 10: ...KABA ACCESS DATA SYSTEMS AMERICAS 2941 INDIANA AVE WINSTON SALEM NC 27199 3770 PLACE STAMP HERE ...

Page 11: ...ed to mail Name Title Company Address City State Zip Country Phone Email Name of Dealer Purchased From Date of Purchase Lock Model Number Serial Number This lock will be used in what type of facility Airport Commercial Building Daycare Childcare Education K 12 Facility College University Financial Bank Government Hospital Healthcare Industrial Manufacturing Military DOD Operations Public Safety Re...

Page 12: ...t assemblies before mounting the unit assemblies may ease initial installation H 1 Make certain the lever catch is up as shown c The lever catch should be flush around the outer diameter of the outside driver Make certain the lever sleeve f is rotated to properly mate with the outside lever knob H 2 Insert one of the supplied keys a into the outside lever knob cylinder b and rotate key countercloc...

Page 13: ...efore mounting the unit assemblies may ease initial installation I 1 Make certain the lever catch is up as shown in the image c The lever catch should be flush around the entire diameter of the outside driver Make certain the lever sleeve f is rotated to properly mate with the outside lever I 2 Insert the outside lever knob a unit it is flush to the outside unit assembly b levers fit closer than k...

Page 14: ...se needle nose pliers for some tailpieces I 5 Insert the release tool d into the small hole f under lever knob as shown Gently push lever catch up until it clicks Remove tool d then remove outside lever knob a I 6 For ASSA Medeco Yale interchangeable removable cylinders the tailpiece must be prepped for the desired length before installation When using a Yale cylinder on a cylindrical latch applic...

Page 15: ...over terminals at the top Put the two security screws h into the cover and fasten the cover to the inside housing with the security screw tool i Caution Over tightening these screws could strip the threads in the housing or crack the cover Warning If the lock goes without power for more than 2 minutes you will lose the lock s current date and time only If this happens program the lock with current...

Page 16: ...itched tone as you push each button When the lock opens you will briefly hear the sound of an electronic motor If 1 2 3 4 5 6 7 8 does not seem to work please follow the steps to perform a hard reset by following the procedure in section L K 3 Rotate outside lever knob and hold Ensure that the latch is fully retracted and flush with the latch faceplate Release the outside lever knob the latch shou...

Page 17: ...dard Software choose the box that contains Entry Lock with Passage Cylindrical or Mortise without Deadbolt during lock setup L 3 When configuring the E3200 3700 and E5200 E5700 Series Locks using the Enerprise Software select the appropriate lock type during lock setup M INSTALLING THE STRIKE Note The latch and strike provided must be used M 1 Mark location of strike on the door frame making certa...

Page 18: ...pers N INSTALLING RUBBER BUMPERS N 1 Close the door and apply pressure making sure the deadlatch a rests on the strike plate b as shown Standing on the frame door stop side of the door check for gaps between the door and the frame on the three sides of the frame left right and top N 2 Mark locations where the gaps are approximately 3 16 5 mm Make sure these locations are free from grease and dust ...

Page 19: ...Kaba Access Data Systems Americas 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kaba adsamericas com PKG2992 08 22 ...

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